Product group 1 Cable entry systems for entering pre-terminated cables At a glance The patented cable entry system enables the user to enter, seal and provide strain relief for pre-terminated and standard cables. Patent The key feature of Icotek s patented system is the split frame and split inserts which provide quick, convenient and cost effective routing of pre-terminated and standard cables. The split frame and split insert alleviate the need to cut and re-wire pre-terminated cables. Therefore, cable warranties are unaffected. Cables, pipes and conduits with various diameters can be routed due to the split frame and split inserts. When assembled correctly, the split inserts are held tightly within the frame. Correctly sizing the insert to the cable diameter ensures a high degree of protection (IP 4) and provides strain relief. Benefits 1. Split system Split inserts are positively guided into the frame. This ensures a tight seal around the cables and strain relief according to DIN-EN 0262. 2. No new punch out tools required Drilling templates, as well as cut outs according to the standard dimensions for multi pole connectors (for example from Harting, Wieland). 3. Tight connection Uniquely designed frame and inserts assures a tight, secure unit. 4. Flexibility Standard inserts are designed to accomodate only one cable. Utilizing inserts that pass two and four cables greatly increases packing density. 4
Product group 1 Cable entry system for entering pre-terminated cables Chapter content Cable entry frames 24 / 16 / / -B / -E Page 6 - Cable entry frames 24 extension parts Page 11-13 Flange enclosure -FG Page 14-1 IP6 Assembly instruction -SEAL kit Page 16 SNAP frames -SNAP Page 17 Split cable glands KVT / KVT-SNAP / KVT-W90 Page 18-22 KT Service box Service box for cable inserts Page 23 Inserts and plugs KT klein / KT groß / KTMB / DT / ST Page 24-29 Cable entry for flat cables -FL / FT Page 30-31 Cable entry frames 183 / KTMB 183 Page 32-33 Cable entry frames -JUMBO / KTF Page 34-3 Cable entry frames -Quick Page 36-37 Split cable glands QVT Page 38 Pluggable cable glands QVT-CLICK Page 39 Cable entry frames -QTA / -QTE Page 40-41 1 Cap for attachment housings -AD Page 42 Inserts QT Page 43 www.icotek.de tel +49 (0) 71 7-923 80 0 fax +49 (0) 71 7-923 80 0
24 Cable entry frames Split inserts Description Type Order No. Inserts KT PU small large The 24 matches exactly the cut-out dimensions of 24-pole standard industrial connectors. 24 42241 - The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. Either a cut out of 36mm or 46mm tall can be chosen depending on the cables being routed. This flexibility is perfect for pre-terminated cables. 24 7 42247 6 1 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts Strain relief according DIN EN 0262 24 42248 - Cut-out dimensions Height Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) 36 x 112 mm / page 124 12 17 mm 24 4 42244 2 2 KT Cable inserts -SNAP SNAP frames -EMC Cable collector KDR2 KDR Base plates FP Flanged plates MP Module plates Page 24 28 Page 17 Page 92 94 Page 0 Page 6 111 Page 112 6
16 Cable entry frames Split inserts Type Order No. Inserts KT PU Description small large 16 8 42168 8 - The 16 matches exactly the cut-out dimensions of 16-pole standard industrial connectors. The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. 16 4216 4 1 Either a cut out of 36mm or 46mm tall can be chosen depending on the cables being routed. This flexibility is perfect for pre-terminated cables. 16 4 42164 4 - Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts Strain relief according DIN EN 0262 16 2 42162-2 Cut-out dimensions Height Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) 36 x 86 mm / page 124 12 17 mm KT Cable inserts -SNAP SNAP frames -EMC Cable collector KDR Base plates FP Flanged plates Page 24 28 Page 17 Page 92 94 Page 0 Page 6 111 7
Cable entry frames Split inserts Descripton Type Order No. Inserts KT PU small large The matches exactly the cut-out dimensions of -pole standard industrial connectors. 8 32 98,3 83 6 42216 6 - The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. 98,3 83,8 Either a cut out of 36mm or 46mm tall can be chosen depending on the cables being routed. This flexibility is perfect for pre-terminated cables. 8 32,8 3 42212 2 1 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts Strain relief according DIN EN 0262 Cut-out dimensions Height Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) 36 x 6 mm / page 124 12 17 mm KT Cable inserts -SNAP SNAP frames -EMC Cable collector Page 24 28 Page 17 Page 92 94 8
8 32 - B Cable entry frames Split inserts Type Order No. Inserts KT PU Description small large 72,8 8 - B4 42204 4-8 32 The -B matches exactly the cut-out dimensions of 46 x 46 mm measuring instruments. 72,8 8,8 The split insert matching the cable diameter is placed around the cable and inserted into the cable entry frame. - B1 42206-1 For routing cables and conduits up to 34 mm diameter.,8 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Space saving shape Small cut-out, high packing density Strain relief according DIN EN 0262 Cut-out dimensions Height Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) 46 x 46 mm / page 124 12 17 mm KT Cable inserts -SNAP SNAP frames -EMC Cable collector FP Flanged plates Page 24 28 Page 17 Page 92 94 Page 6 9 9
- E Cable entry frames Description Type Order Cut-out Inserts KT PU No. [mm] small large The cable entry frames -E are particularly suited for flat connectors. The small frame is ideal for applications with limited space. -E2 42249 43 x 24 2 - For inserting cables up to 17 mm diameter. -E3 4228 6 x 24 3 - Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Space saving shape Optimal for D-Sub connectors Strain relief according DIN EN 0262 -E4 4229 86 x 24 4 - Drilling template Height Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) see page 124 12 17 mm 39, 26, 147 130,8 -E 4220 112 x 24 - KT Cable inserts -EMC Cable collector Page 24 2 27 Page 92 94
24 - E Cable entry frames Type Order No. Inserts KT PU Description small large,8 24 1-E 42209 1-1 83, 13 38 130 147 The 24-E offers a larger frame size for routing a greater amount of cables, pipes or conduits. 24 12-E 42208 11 1 1 83, 13 38,8 130 147 The cable entry frames 24-E series are frames extended with an additional middle frame for routing additional cables. Thus allowing the quick, easy and cost effective routing solution for up to 60 cables. 24 9-E 42207 7 2 1 83, 13 38,8 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density Strain relief according DIN EN 0262 130 147 Cut-out dimensions Height Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) 62 x 112 mm / page 124 12 17 mm KT Cable inserts -EMC Cable collector Page 24 28 Page 92 94 11
24 - MT Cable entry frames Description Type Order No. Inserts KT PU small large,8 The 24-MT provides additional cable routing possibilities - route up to 80 cables. 2 13 38 38 24 20-MT 42232 20-1 The cable entry frames 24-MT series are frames extended with an additional middle frame for routing additional cables. Thus allowing the quick, easy and cost effective routing solution for up to 80 cables.,8 130 147 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density Strain relief according DIN EN 0262 2 13 38 38 2 13 38 38,8 130 147 130 147 24 17-MT 24 14-MT 42224 16 1 1 4222 12 2 1 Cut-out dimensions Height Polyamide IP 4, with gasket and correct selection of the cable inserts -40 C to + 140 C (static) 82 x 112 mm / page 124 12 17 mm 2 13 38 38,8 130 147 24 8-MT 42221 4 4 1 KT Cable inserts -EMC Cable collector Page 24 28 Page 92 94 12
24-2MT Cable entry frames Type Order No. Inserts KT PU Description small large,8 24 30-2 MT 24 27-2 MT 42234 30-1 42233 26 1 1 146 13 38 44 38 146 13 38 44 38,8 130 147 The 24-2MT is our largest frame offering with the ability to route up to 120 cables. The cable entry frames 24-2MT series are frames extended with two additional middle frames for routing additional cables. Thus allowing the quick, easy and cost effective routing solution for up to 120 cables. 130 24 24-2 MT 42227 22 2 1 146 13 38 44 38,8 147 Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density Strain relief according DIN EN 0262 130 147 24 21-2 MT 42226 18 3 1 146 13 38 44 38,8 Cut-out dimensions Height Polyamide IP 4, with gasket and correct selection of the cable inserts -40 C to + 140 C (static) 126 x 112 mm / page 124 12 17 mm 130,8 147 24 12-2 MT 42223 6 6 1 146 13 38 44 38 KT Cable inserts -EMC Cable collector Page 24 28 Page 92 94 130 147 13
- FG Flange enclosure Description Type Order No. Inserts KT PU small large The cable entry frames range -FG are suited for installation, sealing and strain relief of pre-terminated cables and conduits at an angle of 90 to the cabinet. -FG A 42320-1 For routing cables and conduits up to 34 mm diameter. -FG A7 42322 6 1 1 Installation at an angle of 90 0 to the cabinet Mechanical protection of cable directly at the place of entry Protection against water spray and drips Warranty of pre-terminated cables remains Strain relief according DIN EN 0262 -FG A4 42324 2 2 1 Cut-out dimensions ABS IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) 36 x 112 mm, page 124 12 KT Cable inserts -SNAP SNAP frames -EMC Cable collector Page 24 28 Page 17 Page 92 94 14 www.icotek.de tel +49 (0) 71 7-923 80 0 fax +49 (0) 71 7-923 80 0
- FG Flange enclosure Type Order No. Inserts KT PU Description small large -FG B4 42330 4-1 The cable entry frames range -FG are suited for installation, sealing and strain relief of pre-terminated cables and conduits at an angle of 90 to the cabinet. For routing cables and conduits up to 34 mm diameter. -FG B1 42332-1 1 Installation at an angle of 90 0 to the cabinet Mechanical protection of cable directly at the place of entry Protection against water spray and drips Warranty of pre-terminated cables remains Strain relief according DIN EN 0262 Cut-out dimensions ABS IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) 46 x 36 mm, page 124 12 KT Cable inserts -SNAP SNAP frames -EMC Cable collector Page 24 28 Page 17 Page 92 94 1
- SEAL kit IP6 Assembly instruction for Assembly instruction Assembly instruction for cable entry frames using -SEAL kit to achieve protection class IP6. Different applications, materials and mounting surfaces will affect the IP integrity. Ensure the mounting surface is smooth and free of debris. Inserts must be properly sized to cable diameter. Each application should be thoroughly tested taking into consideration the above details. A A A - SEAL kit (0g): Order No 61420 Grease the frame parts which come in contact with inserts as well as the frame parts contacting themselves. We recommend the icotek -SEAL kit be applied to all areas marked with A in above figure (green shaded areas). Assembly The -SEAL kit may be used only with the cable entry frames and KT inserts listed below, protection class IP 6 is reached Cable entry frames 24 16 8 6 - B4 - E - FG B4 / A B If two inserts contact in a frame, please ensure that the splitted side of the inserts never face to the same direction. KT Inserts Please use KT2 - KT14 inserts only Please use inserts only for one cable Please note the clamping ranges for the inserts given in the catalog If two inserts make contact in a frame, please ensure that the split side of the inserts never face to the same direction. 16
- SNAP SNAP frames Type Order No. Fits Cut-out PU Description for [mm] - SNAP B4 - SNAP 42038 -B -Quick B 46 x 38 42039 46 x 6 The -SNAP frame provides quick assembly of the system when necessary. Control panels already in the factory can be equipped with the -SNAP frame allowing a simple push in of the frame once the associated equipment is delivered to the factory. A cut-out of 46 mm also can be chosen instead of 36mm. Thus pre-fabricated multi pole connectors can be used. - SNAP 16 - SNAP 24 42040 42042 16 -Quick 16 24 -FG A -Quick 24 46 x 8 46 x 112 Upon disassembly (e.g. maintenance) screwing and unscrewing of -frame is not necessary Previously assembled frames are quickly and easily attached Integrated gasket in SNAP-frame Drilling template identical to -frame (except -SNAP B4) - SNAP 24E 42044 24-E 71 x 112 1 Drilling template Polyamide IP 4-40 C to + 140 C (static) see page 124 12 - SNAP 24MT 42046 24-MT 89 x 112 1 Cable entry frames -QUICK Cable entries MP Module plates BPK-SNAP Blind plates Page 6 1 Page 36 < 37 Page 112 Page 116 17
KVT Split cable glands Description Type Order Inserts KT Thread PU No. small large Thread length KVT is a circular split frame for quick and easy installation of cables or complete cable harnesses. Polyamide locknuts are included in the shipment. KVT 2* 403 1 - M2 x 1. Length: 14 mm For routing SUB-D, DVI or PROFIBUS connectors in combination with the split cable glands KVT, special locknuts with cut-outs are required. The cut-out dimensions are listed on page 126. * max. Cable diameter 1mm KVT 32 4036 1 - M32 x 1. Length: 14 mm Locknuts Special locknuts with cut-outs are separate available. KVT 32 + KGM-SUB-D9 4037 1 - M32 x 1. Length: 14 mm KGM-SUB-D9 (Order No. 4) fits SUB-D9 connectors. KVT 40 4203 1 - M40 x 1. Length: 14 mm KGM-PB (Best.Nr. 47) fits DVI and PROFIBUS connectors. KGM-SUB-D2 (Order No. 48) fits SUB-D2 connectors. KVT 40 + KGM-PB 420 1 - M40 x 1. Length: 14 mm 18
KVT Split cable glands Type Order Inserts KT Thread PU Description No. small large Thread length KVT 0 2 4204 2 - KVT 0 2 + KGM-SUB-D2 4206 2 - M0 x 1. Length: 14 mm M0 x 1. Length: 14 mm Insertion of pre-terminated cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety Suitable for standard or metric cut-outs Polyamide locknuts are included in the shipment KVT 63 1** 4211-1 KVT 63 4** 4214 4 - M63 x 1. Length: 14 mm M63 x 1. Length: 14 mm Colour Cut-out dimension Polycarbonate similar RAL 703 IP 4, with gasket and correct selection of the cable inserts - 30 C to + 0 C (static) metric standard sizes KT Cable inserts KVT-EMC bracket Locknuts Page 24 28 Page 9 Page 126 ** For KVT 63 a locknut M63 (brass-nickel plated) is included in delivery. 19
KVT 80 Split cable glands Description Type Order No. Inserts KT PU small large The KVT 80 split cable glands are designed for routing and sealing pre-terminated cables. By connecting the two half-shells with attached screws, the inserts provide sufficient pressure on the routed cables to obtain a high degree of strain relief. The KVT 80 is applicable for wall thicknesses from 1. mm to mm. KVT 80 3 4236 2 1 1 KVT 80 6 4237 6-1 Insertion of pre-terminated cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety Provides very good strain relief Quick and easy assembly from the front side Note When mounting the KVT 80 on sheet metal, we recommend the following torque values: 1. mm sheet = 1 Nm From 2.0 mm sheet = 1. Nm Colour Cut-out dimension Polycarbonate similar RAL 703 IP 4, with gasket and correct selection of the cable inserts - 30 C to + 0 C (static) 80 mm diameter KT Inserts Page 24 28 20 www.icotek.de tel +49 (0) 71 7-923 80 0 fax +49 (0) 71 7-923 80 0
KVT - SNAP Split cable glands Type Order Inserts KT Thread PU Description No. small large Thread length KVT - SNAP 32 4130 1 - M32 x 1. Length: 11 mm KVT is a circular split frame for quick and easy installation of cables or complete cable harnesses. Pre terminated cables can be routed through thick walls (> mm) e.g. into cast junction boxes by using the model KVT-SNAP, without the use of tools. KVT - SNAP 40 4134 1 - M40 x 1. Length: 11 mm * For KVT 63 a locknut M63 (brass-nickel plated) is included in delivery. Assembly KVT - SNAP 63 4* 412 4 - M63 x 1. Length: 11 mm SNAP ring is screwed into metric thread tapped into housing (or it can be fastened with a lock nut). Once the SNAP ring is affixed to the housing the KVT equipped with cables is simply pushed into the SNAP ring. Quick and easy installation! KVT - SNAP 63 1* 414-1 M63 x 1. Length: 11 mm KGM 32 227 PA, grey M32 x 1. Colour Cut-out dimension Polycarbonate similar RAL 703 IP 4, with gasket and correct selection of the cable inserts - 30 C to + 0 C (static) metric standard cut-outs KGM 40 2276 PA, grey M40 x 1. KGM 63 2278 PA, grey M63 x 1. 21 KT Cable inserts KVT-EMC bracket Locknuts Page 24 28 Page 9 Page 126
KVT - W90 Split cable glands Description Type Order No. Inserts KT Thread PU with locknut small large Thread length The split KVT-W90 cable glands are used to insert and seal pre-terminated cables and conduits at a 90 0 angle. In particular, the KVT 0-W90 is perfectly suited to hold corrugated or smooth hoses. A large number of cable entry inserts is available to the user. KVT 32 - W90 4404 1 - M32 x 1. Length: 11. mm Polyamide locknuts are included in the shipment. GMT 32 31120 - M32 x 1. Installation at an angle of 90 0 to the cabinet Insertion of pre-terminated cables and conduits Warranty of pre-terminated cables remains Suitable for standard or metric cut-outs KVT 0 4 - W90 4424 4 - M0 x 1. Length: 11. mm Colour Polycarbonate IP 4, with gasket and correct selection of the cable inserts - 30 C to + 0 C (static) similar RAL 703 KVT 0 1 - W90 4414-1 M0 x 1. Length: 11. mm KT Cable inserts WST Conduit, split KVT-EMC bracket Locknuts Page 24 28 Page 120 Page 9 Page 126 GMT 0 31140 - M0 x 1. 22
KT Service box Service box for cable inserts KT Service box for cable inserts Convenient - everything readily available! The service box is perfect for installations and service calls. The KT service box ensures your KT inserts are readily available. Order No. 88001 116 8 2 4 Content Cable inserts, small: KT for cables 2-17 mm BTK blind inserts KTMB multi-range inserts KT-ASI for ASI-Bus cables Cable inserts, large: KT for cables 16-34 mm BTG blind inserts / ATG adapter inserts KTMB multi-range inserts The correct size of the KT inserts can easily be determined by using the cable template. 2 1 1 1 : -frames KVT split cable gland KZL strain relief plate Cable template Determining the diameter of the cable using the cable template Selecting the KT inserts according the data on the cable template Cable templates can also be ordered separatly (Order-No. 39800). 23
21 KT Inserts, small 21 Description Type Order No Order No Clamping range PU grey black BTK BTK 4121 4131 Blind insert KT cable inserts small are used with the following cable entry frames: - Page 6-13 -FG - Page 14-1 KVT - Page 18-21 KVT-W90 - Page 22 The model range KT small is designed for cable diameters from 2 to 17mm. Assembly When installing the insert, the smooth side of the insert faces the middle of the cable entry frame. KT grey Elastomer - 40 C to+ 90 C (static) KT KT 2 39934 41302 2-3 mm KT 3 41203 41303 3-4 mm KT 4 41204 41304 4 - mm KT 4120 4130-6 mm KT 6 41206 41306 6-7 mm KT 7 41207 41307 7-8 mm KT 8 41208 41308 8-9 mm KT 9 41209 41309 9 - mm KT 412 413-11 mm KT 11 41211 41311 11-12 mm KT 12 41212 41312 12-13 mm KT 13 41213 41313 13-14 mm KT 14 41214 41314 14-1 mm KT 1 4121 4131 1-16 mm KT tele KTs 16 39901 39912 16 mm KTs 17 39900 39913 17 mm KT black KT oval KT tele 39929 - Telephone cable Elastomer UL-94 HB - 30 C to + 90 C (static) higher chemical resistance, UV-stabilized KT S1 KT oval 39930 - approx. 8 x 4 mm KT S1 39931-24
21 KT Inserts, small 21 Type Order No Order No Clamping range PU Description grey black KT 2 2 3993 39936 2x ø 2 mm KT 2 x KT 2 3 39939 39940 2x ø 3 mm KT 2 4 39906 39907 2x ø 4 mm KT 2 41200 39904 2x ø mm KT 2 6 41201 3990 2x ø 6 mm KT cable inserts small are used with the following cable entry frames: KT 2 7 41202 39916 2x ø 7 mm KT 2 8 39917 39918 2x ø 8 mm KT 4 2 39937 39938 4x ø 2 mm KT 4 3 39914 3991 4x ø 3 mm KT 4 x - Page 6-13 -FG - Page 14-1 KVT - Page 18-21 KVT-W90 - Page 22 The model range KT small is designed for cable diameters from 2 to 17mm. KT 4 4 39909 39911 4x ø 4 mm KT 4 39908 399 4x ø mm KT 4 6 39932 39933 4x ø 6 mm KT ASI2 rl KT-ASI 39902 39903 1 ASI-cable KT-ASI2 rl 39922 39924 2 ASI-cables KT-ASI2 ll 39921 39923 2 ASI-cables Assembly When installing the insert, the smooth side of the insert faces the middle of the cable entry frame. KT grey KT ASI2 ll Elastomer - 40 C to+ 90 C (static) KTRS 12 39990 - KTRS KTRS 13 39992 - KTRS 16 39996 - KT black Elastomer UL-94 HB - 30 C to + 90 C (static) higher chemical resistance, UV-stabilized 2
KT Inserts, large 41, 42 Description Type Order No. Order No. Clamping range PU grey black ATG ATG 4123 4133 Adapter insert The KT inserts large accept a wide range of cable diameters from 16 to 34 mm. They are used with the following cable entry frames: - Page 6-13 -FG - Page 14-1 KVT / KVT-W90 - Page 18-22 183 - Page 32 BTG BTG 4122 4132 Blind insert or - 20 mm ATG adapter inserts provide the possibility to hold a small KT insert to reduce the clamping range down to 2 mm. KT 28 KT 16 41216 41316 16-17 mm KT 17 41217 41317 17-18 mm KT 18 41218 41318 18-19 mm KT grey Elastomer - 40 C to+ 90 C (static) KT 19 41219 41319 19-20 mm KT 20 41220 41320 20-21 mm KT 21 41221 41321 21-22 mm KT 22 41222 41322 22-23 mm KT 23 41223 41323 23-24 mm KT 24 41224 41324 24-2 mm KT black KT 2 4122 4132 2-26 mm KT 26 41226 41326 26-27 mm Elastomer UL-94 HB - 30 C to + 90 C (static) higher chemical resistance, UV-stabilized KT 27 41227 41327 27-28 mm KT 28 41228 41328 28-29 mm KT 29 41229 41329 29-30 mm KT 30 41230 41330 30-32 mm KT 32 41232 41332 32-33 mm KT 34 41234 41334 33-34 mm 26
21 41,0 KTMB Inserts, multi-range 21 42 KTMB large KTMB small Type Order No. Size Clamping range PU Description grey KT KTMB-A 41432 KT small 2. - 6. mm KTMB-D KTMB-B 41434 KT small 4.0-7. mm KTMB-C 41436 KT small 6. - mm KTMB-D 41438 KT small 9. - 13 mm KTMB The KTMB inserts accept a wide range of cable diameters. A great benefit when exact cable diameter is not known in advance. The KTMB inserts are not split and therefore only usable for cables without connectors. KTMB-E 41440 KT small 13-16 mm Cross section KTMB KTMB grey KTMB-G 41460 KT large 13-18 mm KTMB-H 4146 KT large 18-23 mm Elastomer - 40 C to+ 90 C (static) KTMB-I 41470 KT large 23-28 mm KTMB-J 4147 KT large 28-33 mm The correct size of the KT inserts can easily be determined by using the cable template. Determining the diameter of the cable using the cable template Selecting the KT inserts according the data on the cable template KTMB-K 41480 KT large 2x 13-18 mm Order-No. 39800 27
DT Cable entry inserts Description Type Order No. Number of PU cables The DT cable inserts are designed for standard cables (without connectors). A large number of cables can be routed utilizing minimal space. DT 1 4100 12x max. 6. mm 2x max. 12.2 mm DT inserts are designed to fit in KT large insert spaces: 24 16 -B - Page 6-9 24 Extensions - Page 11-13 -FG - Page 14-1 183 - Page 32 DT 2 41 16x max. 7.1 mm DT 3 4120 4x max. 6. mm 3x max. 9. mm 3x max. 11.3 mm Combination of routing pre-terminated and standard cables with one cable entry frame Enables a sub-assembly of cable harnesses High packing density DT 4 4130 9x max. 9. mm Elastomer IP 4-40 C to + 90 C (static) 28
ST Plugs Type Order No. Diameter Length PU Description D L ST 2 42909 2.0 mm 2 mm 2 ST 3 42901 3.0 mm 2 mm 2 ST 4 42908 4.0 mm 2 mm 2 ST 42906.0 mm 2 mm 2 ST 6 42903 6.0 mm 2 mm 2 Plugs are used to close either KT inserts or -DPZ cable entry plates not equipped with cables. Perfect for appplications where cables have been removed. ST 7 4290 7.0 mm 2 mm 2 ST 8 42899 8.0 mm 20 mm 2 ST 9 42897 9.0 mm 20 mm 2 ST 4289.0 mm 20 mm 2 Sealing unused cable entries ST 11 42893 11.0 mm 20 mm 2 ST 12 42891 12.0 mm 20 mm 2 ST 13 42889 13.0 mm 20 mm 2 ST 14 42887 14.0 mm 20 mm 2 ST 1 4288 1.0 mm 20 mm 2 ST 16 42883 16.0 mm 20 mm 2 Polyamide, white IP 4-40 C to + 120 C ST 17 42881 17.0 mm 20 mm 2 ST ASI 42877-2 mm 2 KT + DT Cable inserts Cable entry plates DPZ Cable entry plates DP Page 24+2 28 Page 46 1 Page 2 4 29
- FL Cable entry for flat cables Description Type Order Cut-out Inserts PU No. [mm] KT FT - FL A 460 43 x 24 0x KT 1x FT - 1 The - FL range enables a simple, fast and flexible cable routing and sealing of flat wires. Split or non-split inserts can be utilized. - FL B 46 6 x 24 0x KT 1x FT - 2 Innovative construction of the inserts compensates for manufacturing inconsistencies in flat cables. - FL C 461 6 x 24 1x KT 1x FT - 1 - FL D 4611 86 x 24 0x KT 1x FT - 3 Routing of flat cables in combination with pre-terminated round cables by using a single cable entry frame Space saving shape - FL E - FL F 46120 86 x 24 4612 86 x 24 1x KT 1x FT - 2 0x KT 2x FT - 1 - FL G 46130 86 x 24 2x KT 1x FT - 1 Drilling template Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) see page 124 12 - FL H - FL I 4613 112 x 24 46140 112 x 24 2x KT 1x FT - 2 1x KT 2x FT - 1 - FL J 4614 112 x 24 3x KT 1x FT - 1 FT Cable inserts, flat KT Cable inserts, small -EMC Cable collector Page 31 Page 24 2 Page 92 94 - FL K 4610 112 x 24 1x FT - 1 1x FT - 2 - FL L 461 112 x 24 1x FT- 4 30
FT Inserts for flat cables Type Order No. Clamping range PU Description grey FT - 1 0 46201 Blind insert FT - 1 A 462 Width: 19.0-23.0 mm Thickness:. - 6.0 mm The range of FT inserts are used to route flat cables. Suitable cable entry frames are the -FL range (see page 30). FT - 1 B 46211 Width: 28.0-33.0 mm Thickness:. - 6.0 mm Innovative construction of the inserts compensates for manufacturing inconsistencies in flat cables. FT - 1 C 46212 Width: 24.0-30.0 mm Thickness: 8. - 9.0 mm FT - 2 0 46202 Blind insert Routing of flat wires with various dimensions FT - 2 A 4620 Width: 32. - 38.0 mm Thickness:.0 -. mm FT - 2 B 4621 Width: 4.0-0. mm Thickness: 6.0-6. mm FT - 2 C 4622 Width: 47.0-2.0 mm Thickness: 9. -.0 mm Elastomer - 40 C to + 90 C (static) FT - 3 0 46203 Blind insert FT - 3 A 46300 Width: 72.0-77.0 mm Thickness:.0 -. mm FT - 4 A 46330 Width: 8.0-99.0 mm Thickness: 4.2 -.2 mm -FL Cable entry frames Page 30 31
183 Cable entry frames Description Type Order.No. Inserts KT PU KT 183 KT large The new version of the split cable entry frame 183 enables the user to route cables and tubes with a diameter up to 7 mm and to seal in accordance with IP 4. 183 2 47200 2-1 For cables up to 34 mm the cable inserts KT large can be used. With the split cable inserts, pre-terminated cables can be routed. For cables up to 7 mm we have created new inserts KTMB for 183 (see page 33). These are not split and have a defined port for pushing the cable through. 183 47220 1 4 1 183 8 47240-8 1 Installation of cables up to 7 mm Inserts allow dynamic and flexible movement of rigid cables Retrofitting and maintenance can be carried out easily and quickly Cut-out dimensions Polyamide IP 4 with gasket and correct selection of the cables - 40 C bis + 140 C (static) see page 124 12 KTMB Cable inserts for 183 DT/ KT Cable inserts Page 33 Page 26 28 32
KTMB Inserts for 183 Type Order.No. Clamping range PU grey KTMB-O 414 Blind insert 1 KTMB-P 4141 34-44 mm 1 The inserts KTMB-P to KTMB-S are suitable for cable diameters up to 7 mm. These inserts can be used with the 183 cable entry frames. These multi-range inserts are not split and have a defined port for pushing the cable through. The blind insert KTMB-O is completely closed. After cutting the membrane (cable diameter minus mm) it can be used also as a multi diameter insert for cables up to mm KTMB-Q 41420 44-4 mm 1 Spezification Brandklasse Schutzart Temperatur Eigenschaften Elastomer IP 4-40 C bis + 90 C (static) KTMB-R 4142 4-64 mm 1 183 Cable entry frames Page 32 KTMB-S 41430 64-7 mm 1 33
- JUMBO Cable entry frames Description Type Order No. Dimension PU length width height The -JUMBO cable entry system for installation of cables and conduits with a diameter up to 6 mm, especially suited for supply cables. - JUMBO 1 42360 1 x 116 x 3 1 The innovative insert design enables dynamic and flexible movement. We recommend round cut-outs, which can be made using standard tools. Suggested cut-out: cable diameter + 1-20%. - JUMBO 2 4230 200 x 116 x 3 1 Installation of cables up to 6 mm KTF-inserts allow dynamic and flexible movement Retrofitting and maintenance can be carried out easily and quickly Cut-out dimensions Polyamide IP 4-40 C to + 140 C (static) round, cable diameter + 1% KTF Cable inserts KDR2 Split base plates MP Module plates Page 3 Page 2 3 Page 112 34
KTF Inserts for -JUMBO KT large KTA Type Order No. Clamping range PU grey KTF 00 42371 Blind Insert 1 KTA 42370 Adapter Insert for KT large 1 The inserts range KTF are suitable for cable diameters up to 6 mm. Suitable -JUMBO cable entry frames, see page 34. KTF 34 42376 33-36 mm 1 Comparativly small assembled cables with large inserts can be routed by using the adapter insert. KTF 38 42379 37-40 mm 1 KTF 42 42382 41-44 mm 1 KTF 46 4238 4-48 mm 1 KTF 0 42388 48-2 mm 1 Elastomer IP 4-40 C to + 90 C (static) KTF 4 42391 3-6 mm 1 KTF 8 42394 6-60 mm 1 - JUMBO Cable entry frames KT large Page 34 Page 26 KTF 62 42397 61-6 mm 1 3
- QUICK Cable entry frames Description Type Order No. Cut-out Inserts PU [mm] The -QUICK range is a compact system to route and seal assembled cables. After populating the entry frame with inserts and cables, the two halves of the cable entry frame are SNAPped together without using tools. Inserts of the QT range are used. 8 32 73 6, -QUICK B4 42434 46 x 46 4 QT Quick and safe assembly without using any tools or screws Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts 8 32 73 6, -QUICK B2 42430 46 x 46 2 QT Drilling template Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) see page 124 12 8 32 120 3 -QUICK 16 8 42418 36 x 86 8 QT, QT Cable inserts -SNAP SNAP frames - EMC Cable collector Page 43 Page 17 Page 92 94 36
8 32 - QUICK Cable entry frames Alternative fastening: For quick fastening of -QUICK we developed QUICK-PIN. The expansion pins are pressed into the existing bore holes. The flat seal and the -QUICK cable entry frame will be fixed by pressing the threaded pins into the expansion pins. Description Type Order No. Cut-out Inserts PU [mm] 120 3, -QUICK 16 4 42414 36 x 86 4 QT The -QUICK range is a compact system to route and seal assembled cables. After populating the entry frame with inserts and cables, the two halves of the cable entry frame are SNAPped together without using tools. Inserts of the QT range are used. 8 32 147 130, -QUICK 24 424 36 x 112 QT Quick and safe assembly without using any tools or screws Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly High packing density, wide variety of frames and inserts 8 32 147 130, -QUICK 24 4241 36 x 112 QT Drilling template Polyamide IP 4, with gasket and correct selection of the cable inserts - 40 C to + 140 C (static) see page 124 12 Fastening-set QUICK-PIN 4240 - - 40 QT Cable inserts -SNAP SNAP frames - EMC Cable collector Page 43 Page 17 Page 92 94 37
QVT Split cable glands Description Typs Order Cable Thread PU No. Inserts Thread length QVT is a circular split frame for quick and easy installation of cables or complete cable harnesses. QVT 20 469 1 x QT M20 x 1. Length: 13 mm The QVT range is especially suitable for small machines, devices and instruments, because of the extremly small structure. QVT 2 4702 1 x QT M2 x 1. Length: 13 mm Compact and small structure Routing of assembled cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Suitable for metric or standard hole sizes Locknut is part of delivery. QVT 32 4711 1 x QT M32 x 1. Length: 13 mm Colour Cut-out dimension Polycarbonate similar RAL 703 IP 4, with gasket and correct selection of the cable inserts - 30 C to + 0 C (static) metric standard sizes QVT 40 2 471 2 x QT M40 x 1. Length: 13 mm QT Cable inserts KVT-EMC bracket KGM locknut Page 43 Page 9 Page 126 QVT 0 4 4722 4 x QT M0 x 1. Length: 13 mm 38
QVT - CLICK Pluggable cable glands Type Order Cable PU Description No. Inserts QVT - CLICK 2 4730 1 x QT QVT-CLICK is a circular split frame for quick and easy installation of cables or complete cable harnesses. The QVT range is especially suitable for small machines, devices and instruments, because of the extremly small structure. QVT - CLICK 32 4732 1 x QT QVT - CLICK 40 4734 2 x QT Compact and small structure Routing of pre-terminated cables Warranty of pre-terminated cables remains Retrofitting and maintenance can be carried out easily and quickly Suitable for metric or standard hole sizes Assembly within seconds For wall thickness 1. - 2. mm Quick and easy assembly from the front side Colour Cut-out dimension Polycarbonate similar RAL 703 IP 4, with gasket and correct selection of the cable inserts - 30 C to + 0 C (static) metric standard sizes QT Cable inserts Page 43 39
- QTA Cable entry frames Description Type Order No. Order No. Cut-out Cables PU Type A Type B [mm] 44 The -QTA easily routes pre-terminated and standard cables without using tools. pre-terminated 2x 3-1 mm 142 - QTA 24 2 - DP 18 43642 43643 112 x 3 conventional 16x max. 7 mm 1x max. 12 mm 1x max. 16 mm Quick assemly without tools High packing density by using multi inserts Simple assembly and diasassembly in case of change or service Routing of pre-terminated and standard cables in a high packing density Suitable for standard cut-outs 44 142 - QTA 24 4 43644 4364 112 x 3 pre-terminated 4x 3-1 mm Type A: Type B: Elastomer IP 4, with correct selection of the cable inserts (QT single) - 40 C to + 90 C (static) for wall thickness 1. - 2. mm for wall thickness 2.8-4.0 mm - QTA B4 43660-4. x 4. pre-terminated 4x 3-1 mm QT Cable inserts FP Flanged plates KDR1 base plates Page 43 Page 6 7 Page 113 40
- QTA - QTE Cable entry frames Type Order No. Order No Cut-out Cables PU Description Type A Type B [mm] pre-terminated non-pre-term. 12 -QTA 32 43632 43636 ø 32 1x 3-1 mm - 37, The -QTA easily routes pre-terminated and standard cables without using tools. 12 -QTA 0 43622 43626 ø 0 2x 3-1 mm - 9 Quick assemly without tools High packing density by using multi inserts Simple assembly and diasassembly in case of change or service Routing of pre-terminated and standard cables in a high packing density 6,4 2,3 -QTE 20 2. 43412 - ø 20 1x 2.6-3.2 mm 1x max..2 mm 24 -QTE 20 3 43413 - ø 20 1x 3.1-3.8 mm 1x max..2 mm 6,4 2,3 24 (QTA) Cut-out dimension Elastomer IP 4, with correct selection of the cable inserts (QT single) - 40 C to + 90 C (static) metric standard sizes -QTE 20 4 43414 - ø 20 1x 3.8-4.8 mm 1x max..2 mm 6,4 2,3 Type A: Type B: for wall thickness 1. - 2. mm for wall thickness 2.8-4.0 mm 24 -QTE 20 4341 - ø 20 1x 4.7-.6 mm 1x max..2 mm 6,4 2,3 24 QT Cable inserts -AD Cap for attachment housing Page 43 Page 42 41
- AD Cap for attachment housing Description Type Order Fits for PU No. 94 46 -adaptor is designed to be attached to the bases of multi-pole housings (standard industrial connectors). The parts can be equipped with -DP (when using standard cables) or -QTA (when using pre-terminated cables). In addition -QTE can be installed into the -AD 24 type. 44 32 32 120 7 61,4 - AD 16-A 436 -DP 32 Type A -QTA 32 Type A 44 61,4 - AD 24-A 43612 -DP 32 Type A -QTA 32 Type A -QTE 20 x 32 20 32 Fits on all standard attachment housings High flexibility in selection of cable entry Quick assembly and disassembly Flmae class Polyamide IP 4-40 C to + 140 C (static) -QTA Cable entries -DP Cable entry frames Page 41 Page 4 42
QT Inserts Insert QT in combination with QVT-CLICK Type Order No. Clamping range PU Description grey QTB 4240 Blind insert QT 3 4203 3-4 mm QT 4 4204 4 - mm QT 420-6 mm QT 6 4206 6-7 mm QT 7 4207 7-8 mm QT 8 4208 8-9 mm QT 9 4209 9 - mm The QT range supports cable diameters from 3 to 1 mm. They are used with the following cable entry frames: -Quick - Page 36 37 QVT / QVT-CLICK - Page 38 39 -QTA - Page 40 41 QT 42-11 mm QT 11 4211 11-12 mm QT 12 4212 12-13 mm QT 13 4213 13-14 mm QT 14 4214 14-1 mm QT 2 3 4266 2x ø 3 mm Assembly When installing the insert, the smooth side of the insert has to face the middle of the cable entry frame. QT 2 4 4268 2x ø 4 mm QT 2 4270 2x ø mm QT 2. 4271 2x ø. mm QT 2 6 4272 2x ø 6 mm QT 2 6. 4276 2x ø 6. mm QT 2 7 4278 2x ø 7 mm Elastomer - 40 C to+ 90 C (static) QT 4 3 4280 4x ø 3 mm QT 4 4 4282 4x ø 4 mm QT 4 4. 4283 4x ø 4. mm QT 4 4284 4x ø mm QT 4. 428 4x ø. mm QT 4 6 4286 4x ø 6 mm QT-ASI 1 4273 1x ASI-cable QT-ASI 2 4274 2x ASI-cable QT tele 427 Telephone cable -QUICK Cable entries QVT Cable glands -QTA Cable entries Page 36 37 Page 38 39 Page 40 41 43