Digital differential Pressure switch Model DPS Instruction manual DPSeng_rev2 September 09 MECAIR S.r.l. Diaphragm Valves and Electronic Controls for Dust Collector Filters Via per Cinisello 97 20054 Nova Milanese Milano Italy Phone ++39 0362 3751, Fax ++39 0362 367279 http:www.mecair.it 0
DIGITAL DIFFERENTIAL PRESSURE SWITCH MODEL DPS INDEX 1. TECHNICAL DATA TABLE Page 1 2. ELECTRICAL CONNECTIONS Page 2 3. FUSES Page 3 4. PNEUMATIC CONNECTIONS Page 3 5. BOARD PANELS AND CONTROLS Page 4 6. START UP Page 5 7. 8. CONFIGURATION 4-20 ma Page 5 Page 7 9. TROUBLESHOOTING Page 7 ATTENTION: before using the product, carefully read this instruction manual in order to acquire a sufficient knowledge of the product itself. 1. TECHNICAL DATA TABLE Technical data Power supply 115-230 V AC 50/60 Hz ±10% Fuse main Temperature Power Measuring range Unit Linearity Available languages Output 4-20mA Relays contacts Case protection Box Version DIN Version from panel board Dimensions Box Version DIN Version from panel board Weight Box Version DIN Version from panel board Upon request 24 48 V 50/60 Hz AC ±10% 230 V = 100 ma T ; 115 V = 250 ma T 24 V = 630 ma T; 48 V = 315 ma T Storage -20 C/+80 C Operation -10 C/+50 C 3,5 W @ 230 V 0 10 kpa kpa; mmh2o; H2O; mbar; Inc H2O = measurement in inches with decimals notation Inc = measurement in inches with English notation ( 3 3/8 ) ± 0,25% of Full Scale Italian; English; French; German; Spanish Active or passive, selection through a jumper Supplied in active mode 5 A 230 V non inductive IP65 IP54 o IP65 with front transparent cover 150 X 225 h 80 140 X 130 h 70 1,100 Kg 0,750 Kg 1
Do not expose directly to the sun in order to avoid uncontrolled temperatures to the circuits. Protect against rain, water infiltrations and moist. Do not install on vibrating walls. Use only cable gland with protection grade IP65 and of proper size ( according to the cable used ) It is compulsory to install downstream the power supply line a circuit breaker located closed to it and identified as the knife switch of the device Before opening the unit, be sure that unit is switched off and wires on clamps disconnected, including connection to alarm / signal relays. Do not attempt to repair the instrument, but contact MECAIR! All the wiring must be carried out by skilled people to prevent any risks of electric shock or fire. All electrical connections must follow different paths vs all the other uses. WEEE This instrument must be disposed of as special industrial waste according to the existing norms N.B.: The numbers and the letters within square brackets [ ] indicate the positions on the drawings. 2. ELECTRICAL CONNECTIONS It is compulsory to install downstream the power supply line a circuit breaker located closed to it and identified as the knife switch of the device 1) Connect the power supply to the terminal [ C ] Neutral 115 V AC 50/60 Hz 230 V AC 50/60 Hz 2) Connect any equipment to the set relay terminal [ D ] Normally open Normally closed Common 3) Connect any audio/visible signals to the alarm relay terminal [ E ] (flashing light, siren) Normally open Normally closed Common 4) Output 4-20mA [ G ] + - 2
Contact shown are without power supply F A B C G D E COM N.C. N.O. COM N.C. N.O. 4-20mA- 4-20mA+ N.C. 230VAC 115VAC 0V 3. FUSES Name Dimensions Value Type Drawing Description F1 5 x 20 100 ma T [ A ] Supply mains 230 V F2 5 x 20 250 ma T [ B ] Supply mains 115 V F1 5 x 20 315 ma T [ A ] Supply mains 48 V F2 5 x 20 630 ma T [ B ] Supply mains 24 V In case of replacement, it is compulsory to respect the value indicated on the table 4. PNEUMATIC CONNECTIONS The instruments is supplied with two filtering taps to be used to connect the instrument and the areas to be measured. Use a 4/6 rilsan hose. 3
5. BOARD PANELS AND CONTROLS ESC ENTER 1 Display Displays Delta-P value, the setting and the messages 2 Enter key Allows to enter the menu items, and to confirm data after modifications 3 + key Increases the datum to be modified or changes options in the menu items. Displays the alarm messages 4 - key Decreases the datum to be modified or changes options in the menu items. Cancels the alarm messages 5 Esc key Allows to exit the menu pages 6 Set Led Switches on when the set value Set is exceeded 7 Alarm Led Switches on in case of alarm. Possible alarms are: the set Alarm value is exceeded 10 kpa value is exceeded over range -2 kpa~(negative) value is exceeded over range 8 Model DP Super 5 languages 5 units Min-max Delta-P Set alarm set Selection 4/20 ma Full scale from 1 to 10 Hour counter 4
6. START UP Connect the instrument to the power supply. When switching the unit on, the display [ 1 ] indicates the model followed by the equipment version; after 3 seconds, it will display the pressure value. 7. CONFIGURATION To enter the configuration menu, press Enter key [ 2 ] Press + key [ 3 ] to move to the following menu, - [ 4 ] to move to the previous menu. Press Esc key [ 5 ] to go back to the pressure value display. Language selection Unit Minimum value input Maximum value input Alarm value input Pressure delay from 0 to 25 Sec with second decimals adjustment Select one of the 5 programmed languages Press Enter [ 2 ] to display the selected language By pressing either + [ 3 ] or - [ 4 ] it is possible to select a language among the 5 available ones (ITALIAN; ENGLISH; FRANCAIS; DEUTSCH; ESPANOL) Press Enter [ 2 ] to go back to the menu after changing the setting. Select one of the 5 available units Press Enter [ 2 ] to display the selected unit By pressing either + [ 3 ] or - [ 4 ] it is possible to select a unit among the 5 available ones (kpa; mmh2o; H2O; mbar; inc) Press Enter [ 2 ] to go back to the menu after changing the setting. Minimum value below which the Set relay re-opens. Led [ 6 ] off Maximum value above which the Set relay closes. Led [ 6 ] on Value above which the alarm relay closes. Led [ 7 ] on Exceeding switching limit minimum time (pressure fluctuations for times shorter than that are ignored ) 5
4-20 ma Full Scale Value from 1 to 10 that allows to select the maximum pressure value corresponding to 20 ma 4 ma adjustment 4 ma calibration of the adjusting datum, the 4-20 ma output emits a signal corresponding to 4 ma. decreased and therefore the output value is changed; adjust till the displayed value on the external instrument indicates the correct value 4 ma 20 ma adjustment 20 ma calibration of the adjusting datum, the 4-20 ma output emits a signal corresponding to 20 ma. decreased and therefore the output value is changed; adjust till the displayed value on the external instrument indicates the correct value 20 ma Zero pressure Sensor Zero setting Disconnect the hoses from the filtering taps before carrying out the Zero setting. Press Enter [ 2 ] to display the current pressure value By pressing + [ 3 ] the sensor is set to Zero and the Zero value is saved Press Enter [ 2 to go back to the parameter selection menu after changing the Connect the hoses to the filtering taps LCD Contrast To ad just the display contrast (0-63) of the parameter that adjusts the display contrast (0-63) decreased and the adjustment effects are visible on the display Press Enter [ 2 to go back to the parameter selection menu after changing the Hour counter xxxxx Displays the operating hours (Max 99.999; cannot be modified) 6
8. 4-20 ma It is possible to select the 4-20 output in either active or passive modes. Active: does not require any external feeder. Passive: it requires an external power supply between 18 / 24 V DC. Move the two jumpers on the 4-20mA card [ F ] to select either the active or the passive mode. The instrument is supplied in active mode. 9. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION The display does not switch on Lack of power supply Check fuses F1 [ A ] or F2 [ B ] Check mains connections [ C ] Pressure value is not correct Disconnect the hoses from the pressure taps. If the value is not zero, carry out a Reset the pressure value, refer to the Zero Pressure item in the menu The value transmitted by the 4-20 ma is not correct or is lacking Display shows over range Led alarm lights. Zero setting. Wrong parameter adjustments Wrong active/passive mode selection DP is exceeded 10kpa DP is exceeded -2kpa~(negative) Input correct parameters, see menu: Full Scale 4-20 4 ma adjustment 20 ma adjustment Check the jumper position on the 4-20 ma card [ F ] Disconnect the hoses. Press - key Discover the cause. Disconnect the hoses. Press - key Invert the hoses. 7
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