User s Manual Model WF100 Extension Cable for EXA100

User s Manual Model WF100 Extension Cable for EXA100 1st Edition

User s Manual Model WF100 Extension Cable for EXA100 1st Edition

Safety Precautions Introduction This instruction manual covers the Extension Cable for EXA100. Other related EXA100 series items are described in the following manuals: Model name Manual Name IM No. PH100 Panel Mount ph Converter IM 12B11A01-01E OR100 Panel Mount ORP Converter IM 12D11A01-01E SC100 Panel Mount Conductivity Converter IM 12D11A01-01E PH10FP KCl Refillable ph Senser IM 12B11C01-01E PH10FP KCl Refillable ph Sensor IM 12B11C01-01E OR10FP KCl Refillable ORP Sensor IM 12C11C01-01E OR10RP KCl Replenish-free ORP Sensor IM 12C11C02-01E SC10XB Conductivity Sensor for SC100 IM 12D11C01-01E PH10HLD Immersion Holder for EXA100 IM 12B11D01-01E PH10HG Guide-pipe Holder for EXA100 IM 12B11D02-01E WTB100 Terminal Box for EXA100 IM 12B11E01-01E WF100 Extension Cable for EXA100 T000E.eps 1st Edition: May. 2003 (YK) All Rights Reserved, Copyright 2003, Yokogawa Electric Corporation i

For the safe use of this equipment (1) About This Manual This manual should be passed on to the end user. The contents of this manual are subject to change without prior notice. The contents of this manual shall not be reproduced or copied, in part or in whole, without permission. This manual explains the functions contained in this product, but does not warrant that they are suitable the particular purpose of the user. Every effort has been made to ensure accuracy in the preparation of this manual. However, when you realize mistaken expressions or omissions, please contact the nearest Yokogawa Electric representative or sales office. This manual does not cover the special specifications. This manual may be left unchanged on any change of specification, construction or parts when the change does not affect the functions or performance of the product. If the product is not used in a manner specified in this manual, the safety of this product may be impaired. (2) Safety and Modification Precautions Follow the safety precautions in this manual when using the product to ensure protection and safety of the human body, the product and the system containing the product. (3) The following safety symbols are used on the product as well as in this manual. DANGER This symbol indicates that an operator must follow the instructions laid out in this manual in order to avoid the risks, for the human body, of injury, electric shock, or fatalities. The manual describes what special care the operator must take to avoid such risks. WARNING This symbol indicates that the operator must refer to the instructions in this manual in order to prevent the instrument (hardware) or software from being damaged, or a system failure from occurring. CAUTION This symbol gives information essential for understanding the operations and functions. Tip This symbol gives information that complements the current topic. SEE ALSO This symbol identifies a source to be referred to. This symbol indicates Protective Ground Terminal This symbol indicates Function Ground Terminal (Do not use this terminal as the protective ground terminal.) This symbol indicates Alternating current ii

Safety Precautions After-sales Warranty For repair during the warranty period, carry or send the product to the local sales representative or service office. Yokogawa will replace or repair any damaged parts and return the product to you. Before returning a product for repair under warranty, give us information of the model name and serial number and a description of the problem. Any diagrams or data explaining the problems would also be appreciated. If we replace the product with a new one, we won t provide you with a repair report. Yokogawa warrants the product for the period stated in the purchase quotation. Yokogawa shall conduct warranty service based on its standard. When the customer site is outside of the service area, a fee for dispatching the maintenance engineer will be charged to the customer. In the following cases, customer will be charged for repair fee regardless of warranty period. Failure of components which are out of scope of warranty stated in instruction manual. Failure caused by usage of software, hardware or auxiliary equipment, which Yokogawa Electric did not supply. Failure due to improper or insufficient maintenance by user. Failure due to modification, misuse or outside-of-specifications operation which Yokogawa does not authorize. Failure due to power supply (voltage, frequency) being outside specifications or abnormal. Failure caused by any usage out of scope of recommended usage. Any damage from fire, earthquake, storms and floods, lightning, disturbances, riots, warfare, radiation and other natural changes. Yokogawa does not warrant conformance with the specific application at the user site. Yokogawa will not bear direct/indirect responsibility for damage due to a specific application. Yokogawa Electric will not bear responsibility when the user configures the product into systems or resells the product. Our maintenance service and the supply of repair parts will be covered for five years after the production ends. For product repair, please contact the nearest sales office described in this instruction manual. iii

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Table of Contents Introduction... ii For the safe use of this equipment... ii After-sales Warranty... iii 1. Specification... 1-1 1.1 Standard Specifications... 1-1 1.2 Model and Suffix code... 1-1 1.3 External Dimensions... 1-2 2. Installation... 2-1 2.1 Preparation for Installation... 2-1 2.1.1 Checking for Damage... 2-1 2.1.2 Cable Installation... 2-1 2.2 Wiring Procedures... 2-2 Revision Record... i v

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1. Specification 1. Specification The WF100 Extension Cable for EXA100 is a dedicated cable used with a WTB100 Terminal Box for EXA100 for distance between the EXA100 series detector and converter extending the detecter cable length. 1.1 Standard Specifications Type : Specialty 4-conductor cable Finished outside diameter : 6.5 mm Sheath material : Chlorinated polyethylene rubber Cable length : 5 to 45 m (Note*) Note *) Sum of the detector cable and the extension cable is 50 meters maximum. For the extension cable length, see Table 1 below. Table 1. Cable length of Extension cable Detector cable lenrth Minimum length Maximum length 3 m 5 m 45 m 5 m 5 m 45 m 10 m 5 m 40 m T1.1E.EPS When the EXA SC100 is connected, refer to Section 6.3, Wiring resistance correction of the EXA SC100 (IM 12D11A01-01E). 1.2 Model and Suffix code Model Suffix code Option code Description WF100 Extension cable for EXA100 Series Measurement -PH For PH100 system -OR For OR100 -SC For SC100 Option Cable length /C01 5 m /C02 10 m /C03 15 m /C04 20 m /C05 25 m /C06 30 m /C07 35 m /C08 40 m /C09 45 m Note *1 : Total length including sensor cable length should not exceed 50 m. T1.2E.EPS 1-1

1.3 External Dimensions External dimensions of Extension cables shown below. WF100-PH (For PH100) (T2) Black (T1) White Approx. 10 Approx. 6.5 Unit : mm Black (T2) White (T1) (RE) Brawn Brawn (RE) (GE) Red Red (GE) (S) Yellow Yellow (S) (SE) Green Green (SE) 80 40 60 80 L : Cable length F1.1.1E.EPS WF100-OR (For OR100) (SE) Black Approx. 10 Approx. 6.5 Black (SE) (RE) Brawn Brawn (RE) (GE) Red Red (GE) (G) Green Green (G) 80 40 60 80 L : Cable length F1.1.2E.EPS WF100-SC (For SC100) (C1) White (C2) Brown Approx. 10 Approx. 6.5 White (C1) Brown (C2) (T2) Black Black (T2) (T1) Red Red (T1) (S) Green Green (S) 80 40 60 80 L : Cable length F1.1.3E.EPS Fig. 1.1 1-2

2. Installation 2. Installation 2.1 Preparation for Installation 2.1.1 Checking for Damage 2.1.2 Cable Installation The WF100 Extension cable is carefully packed to avoid damage during shipment. However, when you receive it, you should carefully unpack and check for visible damage. The WF100 Extension Cable for EXA100 can be used in combination with a WTB100 terminal box when an EXA Series converter a PH100 ph converter, OR100 ORP converter, or SC100 conductivity converter is installed remotely from its detector. Selecting an Installation Site When selecting an installation site, avoid places where the ambient temperature is outside the scope of the specifications, the cable is likely to be damaged, or noise sources exist in the vicinity. Typical noise sourcs are shown below. * Noise sources The following are typical sources of electrical noise * Relays and contacts * Solenoid coil, solenoid valve * Power Lines * Inductive loads * Inverters * Motor commutators * SCRs used for phase-angle control * Wireless transmitters * Welding equipment * High-voltage ignition systems Measures When wiring, take the following measures for noise source. Keep extension cable wiring as far as possible flom the power or ground circuit. Use shielded cables for measures against noise due to static electricity. Ground shielding wires to the ground terminal with single-point grounding, when necessary. Use a twisted pair input wire (in short, equally spaced twisting) for measures against electromagnetic induction noise. 2-1

2.2 Wiring Procedures Examples of wiring diagrams of each converter and the cable are illustrated below. For details, refer to the appropriate instruction manuals of the converter (PH100/OR100/ SC100) and the WTB100 terminal box Conduct wiring in accordance with the colors, markings, and numbers indicated on the tab attached to each cable. Connecting to a PH100 converter Contact output 1(NC) Contact output 1(NO) Power supply Contact output 2 Contact output 3 Contact output 4 L N 1 2 3 4 5 6 7 8 9 10 Ground to earth (grounding resistance 100Ω or less) Converter Rear View Terminal name S1(NC) S1(NO) COM1 S2 S3 S4 COM2 L N Terminal name GE (red) S (yellow) RE (brown) (do not use) SE (green) T1 (white) T2 (black) ma( ) ma( ) 11 12 13 14 15 16 17 18 19 20 Shield Extension cable WF100-PH Output signal Terminal box WTB100-PH GE S RE RES SE T1 T2 ph sensor Ground to earth (grounding resistance 100Ω or less) Note : (1) Terminal numbers are indicated on the label side of the converter. (2) Fix sensor cable in place using a wiring clamp. (3) The color in parenthesis indicates the corresponding wire color of a dedicated ph sensor, PH10FP or PH10RP, to be connected. F2.1aE.EPS RED ' YLW BRN GRN WHT BLK WF100-PH it2 jblack it1 jwhite ire jbrawn ige jred is jyellow ise jgreen Converter Side GE S RE SE T1 T2 GE S RE SE T1 T2 Terminal box side Black (T2) White (T1) Brawn (RE) Red (GE) Yellow (S) Green (SE) RED ' YLW BRN GRN WHT BLK F2.1bE.EPS Fig. 2.1 2-2

2. Installation Contact output 1(NC) Contact output 1(NO) Contact output2 Contact output3 Contact output4 Connecting to a OR100 converter L N 1 2 3 4 5 6 7 8 9 10 Ground to earth (grounding resistance 100 or less) Terminal name S1(NC) S1(NO) COM1 S2 S3 S4 COM2 L N Terminal name (GE) (G) (RE) (RES) (SE) - - ma( ) ma( ) Converter Rear View 11 12 13 14 15 16 17 18 19 20 Shield Extension cable WF100-OR Analog output Terminal box WTB100-OR GE G RE SE Ground to earth (grounding resistance 100 or less) ORP sensor Note: Terminals are M3.5 screws. Terminal diagram is shown on the name plate on the side of the converter. RED GRN BRN BLK WF100-OR (SE) Black (RE) Brawn GE G RE SE Black (SE) Brawn(RE) (GE) Red (G) Green GE G RE SE Converter side Terminal box side Green (G) Red (GE) RED GRN BRN BLK F2.2bE.eps Contact output 1 (NC) Contact output 1 (NO) Contact output 2 Contact output 3 Contact output 4 L N Ground to earth (grounding resistance 100 or less) Fig. 2.2 Connecting to a SC100 converter 1 2 3 4 5 6 7 8 9 10 Terminal name S1(NC) S1(NO) COM1 S2 S3 S4 COM2 L N Terminal name C1 C2 S I 2 I 1 T1 T2 ma( ) ma( ) Converter Rear View 11 12 13 14 15 16 17 18 19 20 Shield Extension cable WF100-SC Analog output Terminal box WTB100-SC C1 C2 S T1 T2 Ground to earth (grounding resistance 100 or less) SC10XB dedicated conductivity sensor (T2)Black (C1)White (C2)Brawn (T1)Red WF100-SC BRN GRN RED C1 WHT C2 S BLK T1 T2 C1 WHT C2 BRN S GRN T1 RED T2 BLK (S)Grenn Converter side Terminal side F2.3bE.EPS Black (T2) White (C1) Brawn (C2) Red (T1) Grenn (S) Fig. 2.3 2-3

(1) Attach a cable gland, supplied with the WTB100 terminal box, to a dedicated cable. First disassemble the cable gland to its individual components, then pass the cable through the packing gland (or adapter), cable holder, packing, dedicated cable, and gasket successively. Attach the relevant nut after inserting the cable into the instrument. The cable gland should be temporarily attached to an area covered by tubing. (2) Draw the cable in the instrument case. Pass the nut through the cables and connect the cable conductors to the terminals correctly. (3) Attach the cable gland to the cable inlet. Install the associated nut in the appropriate position, and then screw in the dedicated cable completely. Secure the packing gland or adapter completely to keep the instrument interior free from moisture. (4) Install the terminal box front cover. Tighten the mounting screws to keep the instrument interior to be airtight. (5) When cables are protected by a conduit, install conduit joints on the adapter completely. 2-4

Revision Record Manual Title : Model WF100 Extension Cable for EXA100 Manual Number : Edition Date Remark (s) 1st May. 2003 Newly published