Operating Instructions

Drive Technology \ Drive Automation \ System Integration \ s Operating Instructions Stationary Energy Supply MOVITRANS Installation Material TCS, TVS, TLS, TIS Edition 04/2011 17074428 / EN

SEW-EURODRIVE Driving the world

Contents Contents 1 General Information... 5 1.1 How to use this documentation... 5 1.2 Structure of the safety notes... 5 1.3 Rights to claim under limited warranty... 6 1.4 Exclusion of liability... 6 1.5 Copyright... 6 1.6 Product names and trademarks... 6 2 Safety Notes... 7 2.1 Preliminary information... 7 2.2 General information... 7 2.3 Target group... 7 2.4 Designated use... 8 2.5 Transport... 9 2.6 Storage... 9 2.7 Installation... 9 2.8 Functional safety technology... 9 2.9 Electrical connection... 10 2.10 Safe disconnection... 10 2.11 Startup/operation... 11 2.12 Inspection/maintenance... 11 3 Unit Design... 12 3.1 Type designation... 12 3.2 Nameplate... 15 3.3 Scope of delivery... 16 3.4 TCS compensation box... 19 3.5 TVS connection distributor... 20 3.6 TLS line cable/supply cable... 21 3.7 TIS10...-V..-0 installation plate... 22 3.8 TIS...-X..-0 retaining plate... 23 3.9 TIS...-H..-0 holding fixture... 24 3.10 TIS...P..-0 rigid profile section... 25 3.11 TIS...-F..-0 flexible profile section... 26 3.12 TIS...-A..-0 cable bushing... 27 4 Installation... 28 4.1 General information... 28 4.2 Prefabrication of the TLS line cable... 28 4.3 Prefabrication of the TLS supply cable... 32 4.4 Connecting the TLS line cable to the TCS compensation box... 32 4.5 Connecting the TLS line cable to the TVS connection distributor... 34 4.6 Connecting the TLS supply cable to the TVS connection distributor... 36 4.7 Eartch connection of the compensation box / connection distributor... 37 4.8 Earth connection of compensation box / connection distributor... 39 4.9 Installing the TIS10A008... equipment... 40 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 3

Contents 5... 45 5.1 Disposal... 45 6 Technical Data... 46 6.1 Applicable standards and directives... 46 6.2 Certifications... 46 6.3 TLS line cable/supply cable... 46 7 Dimension Sheets... 49 7.1 TCS10A / TCS10B compensation box... 49 7.2 TVS10A / TVS10B connection distributor... 50 7.3 TIS...-V..-0 installation plate... 52 7.4 TIS...-X..-0 retaining plate... 53 7.5 TIS...-H..-0 holding fixture... 55 7.6 TIS...-P..-0 rigid profile section... 55 7.7 TIS...-F..-0 flexible profile section... 56 7.8 TIS...-A..-0 cable bushing... 57 7.9 Shielding plate... 58 8 Address List... 59 Index... 70 4 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

General Information How to use this documentation 1 MOVITRANS Æ Installation Material TCS, TVS, TLS, TIS 1 General Information 1.1 How to use this documentation The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, startup, and service this product. The documentation must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the documentation carefully and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE. 1.2 Structure of the safety notes 1.2.1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes, notes on potential risks of damage to property, and other notes. Signal word Meaning Consequences if disregarded DANGER Imminent danger Severe or fatal injuries WARNING Possible dangerous situation Severe or fatal injuries CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment INFORMATION Useful information or tip: Simplifies the handling of the drive system. 1.2.2 Structure of the section-related safety notes Section safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used symbols indicate either a general or a specific hazard. This is the formal structure of a section safety note: SIGNAL WORD Type and source of danger. Possible consequence(s) if disregarded. Measure(s) to prevent the danger. 1.2.3 Structure of the embedded safety notes Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action. This is the formal structure of an embedded safety note: SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded. Measure(s) to prevent the danger. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 5

1 General Information Rights to claim under limited warranty 1.3 Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit! 1.4 Exclusion of liability You must comply with the information contained in this documentation to ensure safe operation of MOVITRANS and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded. 1.5 Copyright 2011 SEW-EURODRIVE. All rights reserved. Unauthorized duplication, modification, distribution or any other use of the whole or any part of this documentation is strictly prohibited. 1.6 Product names and trademarks All brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. 6 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Safety Notes Preliminary information 2 2 Safety Notes 2.1 Preliminary information The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the units, have read through the documentation carefully and understood it. Consult SEW-EURODRIVE if you have any questions or if you require further information. The following safety notes are primarily concerned with the use of MOVITRANS units. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation. Please also observe the supplementary safety notes in the individual sections of this documentation. 2.2 General information Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. 2.3 Target group Any mechanical work may only be performed by adequately qualified personnel. Qualified personnel in this context are persons who are familiar with the setup, mechanical installation, troubleshooting and maintenance for the units. Further, they are qualified as follows: Training in mechanical engineering, e.g. as a mechanic or mechatronics technician (final examinations must have been passed). Knowledge of this documentation Any electronic work may only be performed by adequately qualified electricians. Qualified electricians in this context are persons who are familiar with the electronic installation, startup, troubleshooting and maintenance for the units. Further, they are qualified as follows: Training in electrical engineering, e.g. as an electrician or mechatronics technician (final examinations must have been passed). Knowledge of this documentation All work in further areas of transportation, storage, operation and waste disposal may be carried out only by persons who are trained appropriately. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 7

2 Safety Notes Designated use 2.4 Designated use Note the designated use of the following MOVITRANS units: MOVITRANS units in general MOVITRANS units are intended for use in industrial and commercial installations for the operation of contactless power transmission systems. TPS stationary converter and TAS transformer modules TPS stationary converters and TAS transformer modules are designed to be installed in control cabinets. Only connect MOVITRANS devices that are designed and suitable for connection to TPS stationary converters and the TAS transformer modules, such as TLS line cables, TVS connection distributors and TCS compensation boxes. TLS line cables The TLS lines cables are laid along the transmission line. The TLS line cables are suitable for the connection to the TAS transformer module on the output side. TCS compensation boxes In longer transmission lines, the TCS compensation boxes are connected in series to the TLS line cables. TVS connection distributor The TVS connection distributors are used as connection points for the TLS line cable in the field. TIS installation material The installation components TIS...025... may only be used with flat pick-ups THM..E. The installation components TIS...008... may only be used with U-shaped pick-ups THM..C. Observe all information on the technical data and the permitted conditions where the units are operated. Do not start up the unit (operate in the designated fashion) until you have established that the machine complies with the EMC Directive 2004/108/EC and that the end product categorically conforms to Machinery Directive 2006/42/EC (with reference to EN 60204). The rules and regulations of the German employers' liability insurance association ["Berufsgenossenschaft" - BG], in particular BG rules B11 concerning electromagnetic fields, must be observed during installation, startup and operation of systems with contactless energy transfer by induction for use in industrial workplaces. 8 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Safety Notes Transport 2 2.5 Transport Observe the following instructions when you receive a shipment: Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery. Inform the shipping company immediately about any damage. Do not startup any units if they were damaged in transit. Observe the following notes for the transportation of MOVITRANS units: Make sure that the units are not subject to mechanical impact during transport. Use suitable, sufficiently rated handling equipment. Observe the notes on the climatic conditions in the "Technical Data" chapter. Remove transport fixtures prior to startup. 2.6 Storage Observe the following instructions when shutting down or storing MOVITRANS units: Make sure that the units are not subject to mechanical impact during storage. In case of long-term storage, connect the TPS stationary converter to the power supply for at least 5 minutes every 2 years. Observe the notes on storage temperature in the "Technical Data" chapter. 2.7 Installation Observe the following notes for installing the MOVITRANS units: Protect the MOVITRANS units from excessive strain. Ensure that components are not deformed and/or insulation spaces are maintained, particularly during transportation and handling. Electric components must not be mechanically damaged or destroyed. The following applications are prohibited unless the unit is explicitly designed for such use: Use in potentially explosive atmospheres. Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 61800-5-1. 2.8 Functional safety technology MOVITRANS units may not execute any safety functions without master safety systems. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 9

2 Safety Notes Electrical connection 2.9 Electrical connection Observe the following notes for the electrical connection of MOVITRANS units: Do not connect or disconnect any cables, plug connectors or conductor rails while they are energized. Observe applicable national accident prevention guidelines when working on live parts of MOVITRANS units. Perform electrical installation according to the pertinent regulations (e.g. cable crosssections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation. Preventive measures and protection devices must correspond to the regulations in force (e.g. EN 60204-1 or EN 50178). Required preventive measures: Ground the units Required protection device: Over-current protection devices for the supply system lead Take suitable steps to ensure that the preventive measures and protection devices described in the operating instructions for the individual MOVITRANS units have been implemented correctly. 2.10 Safe disconnection The TPS stationary converter meets all requirements for safe disconnection of power and electronics connections in accordance with EN 50178. All connected circuits must also maintain the requirements for safe disconnection. 10 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Safety Notes Startup/operation 2 2.11 Startup/operation Observe the following notes for starting up and operating the MOVITRANS units: Only qualified electricians with the relevant accident prevention training are allowed to perform installation, startup and service work on the unit. They must also comply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160). Never install damaged units and put them into operation. Do not deactivate monitoring and protection devices even for a test run. Take appropriate measures (for example, connect binary input DI00 "/CONTROL- LER INHIBIT" to DGND on the TPS stationary converter) to ensure that the system does not start up unintentionally when power is switched on. During operation, the MOVITRANS units can have live, bare and movable or rotating parts as well as hot surfaces, depending on their degree of protection. When the unit is switched on, dangerous voltages are present at the output terminals and at any connected cables, terminals and MOVITRANS units. Dangerous voltages can be present even when the TPS stationary converter supply is disabled and the system is at a standstill. The fact that the operation LED V1 and other display elements are no longer illuminated on the TPS stationary converter does not indicate that the device and connected MOVITRANS units have been disconnected from the power supply and do not carry any voltage. Safety functions within the unit may cause system standstill. Removing the cause of the problem or performing a reset can result in an automatic restart of the plant. If safety reasons prohibit this action, disconnect the TPS10A stationary converter from the power supply before correcting the fault. Before removing the protective cover, disconnect the units from the supply system. Dangerous voltages may still be present in the units and the connected MOVITRANS devices for up to 10 minutes after disconnection. With the protective cover removed, the MOVITRANS units have enclosure IP00. Dangerous voltages are present at all components. All units must be closed during operation. Please wear appropriate protective clothing during assembly, especially when soldering the TLS line cables. Take appropriate security measures to prevent burns by the soldering iron or by hot solder. Take appropriate measures to prevent hot solder from leaking. 2.12 Inspection/maintenance Only SEW-EURODRIVE is authorized to carry out repairs. Never open the unit. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 11

3 Unit Design Type designation 3 Unit Design 3.1 Type designation 3.1.1 Type designation of the TCS compensation box The type designation of the TCS compensation box comprises following characteristic data: TCS 10. - E.. -... -. Design of the flange plate/connections: 1 = 4 M25, 4 M25 3 = 2 M32, 2 M32 Compensation capacity: 090 = 900 nf 120 = 1200 nf Line cable current: 06 = 60 A 08 = 85 A Enclosure: E = Increased degree of protection IP65 Version: A = Housing in protection class I B = Housing in protection class II Series and generation: 10 = Standard Type of installation: S = Stationary Component: C = Compensation box Type: T = MOVITRANS 3.1.2 Type designation of the TVS connection distributor The type designation of the TVS connection distributor comprises following characteristic data: TVS 10.-E.. - 000-. Design of the flange plate/connections: 1 = 4 M25, 2 M32 2 = 2 M32, 2 M32 Compensation capacity: Not installed Line cable current: 06 = 60 A 08 = 85 A Enclosure: E = Increased degree of protection IP65 Version: A = Housing in protection class I B = Housing in protection class II Series and generation: 10 = Standard Type of installation: S = Stationary Component: V = Connection distributor Type: T = MOVITRANS 12 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design Type designation 3 3.1.3 TLS line cable The type designation of the TLS line cable comprises following characteristic data: T L S 10 E... -.. - 1 Design: 1 = Standard Number of single cores: 01 = Single-core 06 = Six-core Cable cross section: 006 = 6 mm 2 008 = 8 mm 2 016 = 16 mm 2 025 = 25 mm 2 041 = 41 mm 2 Line cable design: E = Round Series and generation: 10 = Standard Type of installation: S = Stationary Component: L = High-frequency line cable Type: T = MOVITRANS Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 13

3 Unit Design Type designation 3.1.4 TIS Installation components The type designation of the TIS installation components comprises following characteristic data: T I S 10 A 0.. -... - 0 Design: 0 = Standard Cable bushing: A00 = Grommet A74 = Cable bushing 8 mm 2 Flexible profile section (cable duct), 2.2 m long: F33 = Flexible, installation dimension 33 mm F74 = Flexible, installation dimension 74 mm Support complete (for profile section): H00 = AFT profile 180 H02 = Dürr profiile 180, universal Fixed profile section (cable duct), 3 m long: P33 = Fixed, installation dimension 33 mm P74 = Fixed, installation dimension 74 mm Installation plate (cable bridge): V00 = Straight installation plate with cover Retaining plate (for TCS, TVS and TIS10A008-H02-0): X00 = AFT profile 180 X02 = Dürr 180 XH2 = Universal Cable cross section of the line cable: 008 = 8 mm 2 025 = 25 mm 2 Version: A Series and generation: 10 = Standard Type of installation: S = Stationary Component: I = Installation equipment Type: T = MOVITRANS 14 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design Nameplate 3 3.2 Nameplate 3.2.1 Nameplate of the TCS compensation box The following figure shows an example for a TCS compensation box nameplate: Type Type designation C Compensation capacity I Current T Ambient temperature f Frequency 1732952587 3.2.2 Nameplate of the TVS connection distributor The following figure shows an example of a TVS connection distributor nameplate: Type Type designation f Frequency I Current T Ambient temperature 1732957323 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 15

3 Unit Design Scope of delivery 3.3 Scope of delivery 3.3.1 TCS compensation box TCS10A The following components are included in the scope of delivery of the TCS10A compensation box: Compensation box TCS10A-E0X-XXX-1 TCS10A-E0X-XXX-3 Scope of delivery 1 compensation box with blanking plugs installed 2 M8 combi pan head screws, each with lock washer and plain washer 1 M5 combi pan head screw with lock washer and plain washer TCS10B The following components are included in the scope of delivery of the TCS10B compensation box: Compensation box TCS10B-E0X-XXX-1 TCS10B-E0X-XXX-3 Scope of delivery 1 compensation box with blanking plugs installed 2 M8 combi pan head screws, each with lock washer and plain washer 1 M5 combi pan head screw with lock washer and plain washer 1 insulation insert 3.3.2 TVS connection distributor TVS10A The following components are included in the scope of delivery of the TVS10A connection distributor for line cable currents of 60 A: Connection distributor Scope of delivery TVS10A-E08-000-1 1 connection distributor with 4 M25 blanking plugs and 2 M32 blanking plugs installed 1 M5 combi pan head screw with lock washer and plain washer 8 M6 hex nuts 8 jumpers The following components are included in the scope of delivery of the TVS10A connection distributor for line cable currents of 85 A: Connection distributor TVS10A-E08-000-1 TVS10A-E08-000-2 Scope of delivery 1 connection distributor with blanking plugs installed 1 M5 combi pan head screw with lock washer and plain washer 4 hex nuts M8 4 jumpers TVS10B The following components are included in the scope of delivery of the TVS10B connection distributor for line cable currents of 60 A: Connection distributor Scope of delivery TVS10B-E06-000-1 1 connection distributor with 4 M25 blanking plugs and 2 M32 blanking plugs installed 1 M5 combi pan head screw with lock washer and plain washer 8 M6 hex nuts 8 jumpers 1 insulation insert The following components are included in the scope of delivery of the TVS10B connection distributor for line cable currents of 85 A: Connection distributor TVS10B-E08-000-1 TVS10B-E08-000-2 Scope of delivery 1 connection distributor with blanking plugs installed 1 M5 combi pan head screw with lock washer and plain washer 4 hex nuts M8 4 jumpers 1 insulation insert 16 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design Scope of delivery 3 3.3.3 TLS line cable/supply cable The following components are included in the scope of delivery of the TLS line cable/ supply cable: Line cable/supply cable TLS10E006-06-1 TLS10E008-01-1 TLS10E016-01-1 TLS10E025-01-1 TLS10E041-01-1 Scope of delivery TLS line cable/supply cable with required length (Specify the required length in meters in your order.) 3.3.4 TIS...-V..-0 installation plate The following components are included in the scope of delivery of the TIS...-V..-0 installation plate: Installation plate Scope of delivery TIS10A025-V00-0 1 installation plate with cover 6 rubber studs 3.3.5 TIS...-X..-0 retaining plate The following components are included in the scope of delivery of the TIS...-X..-0 retaining plate: Holding plate TIS10A008-X00-0 TIS10A008-X02-0 TIS10A008-XH2-0 Scope of delivery Holding plate with 2 socket head screws M6 25 matching AFT aluminum profile rail 180 (VPE = 10 pieces) Holding plate with 2 socket head screws M6 25 matching Dürr aluminum profile rail (VPE = 10 pieces) 1 universal holding plat for mounting the (universal) holding fixture TIS10A008-H02-0 3.3.6 TIS...-H..-0 holding fixture for profile section The following components are included in the scope of delivery of the TIS...-H..-0 holding fixture for profile section: Holding fixture TIS10A008-H00-0 TIS10A008-H02-0 Scope of delivery 1 holding fixture with 2 rotary supports, matching AFT aluminum profile rail 180 1 (universal) holding fixture with 2 rotary supports matching Dürr aluminum profile rail 180 and TIS10A008-XH2-0 universal holding plate Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 17

3 Unit Design Scope of delivery 3.3.7 TIS...-P..-0/TIS...-F..-0 profile section The following components are included in the scope of delivery of the TIS...-P..-0 profile section: Holding fixture TIS10A008-P33-0 TIS10A008-P74-0 Scope of delivery 1 fixed profile section, installation dimension 33 mm, 3 m long 1 fixed profile section, installation dimension 74 mm, 3 m long The following components are included in the scope of delivery of the TIS...-F..-0 flexible profile section: Holding fixture TIS10A008-F33-0 TIS10A008-F74-0 Scope of delivery 1 flexible profile section, installation dimension 33 mm, 2.2 m long 1 flexible profile section, installation dimension 74 mm, 2.2 m long 3.3.8 TIS...-A..-0 cable bushing The following components are included in the scope of delivery of the TIS...-A..-0 cable bushing: Cable bushing TIS10A008-A00-0 TIS10A008-A74-0 Scope of delivery 1 cable bushing grommet 1 cable entry frame 18 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design TCS compensation box 3 3.4 TCS compensation box 3.4.1 Design The following figure shows the TCS compensation box: [2] [3] [1] [3] [2] 1755200523 [1] CS10A / TCS10B compensation box [2] Flange plate 1/2 [3] With TCS10A: PE connection (M5) With TCS10B: Earth connection Blanking plugs The following table provides the number and size of blanking plugs for the two flange plates of the individual compensation boxes, and their protection class. Number and size of blanking plugs Protection Compensation box type Flange plate 1 Flange plate 2 class TCS10A-E06-090-1 I 4xM25 4xM25 TCS10A-E08-120-1 I TCS10A-E08-120-3 2 x M32 2 x M32 I TCS10B-E06-090-1 II 4xM25 4xM25 TCS10B-E08-120-1 II TCS10B-E08-120-3 2 x M32 2 x M32 II Other capacities are available on request. 3.4.2 Function The TCS compensation box is used to compensate the track inductance. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 19

3 Unit Design TVS connection distributor 3.5 TVS connection distributor 3.5.1 Design The following table shows the TVS connection distributor: [3] [4] [1] [4] [2] 1755206411 [1] TVS10A / TVS10B connection distributor [2] Flange plate 1 [3] Flange plate 2 [4] With TVS10A: PE connection (M5) With TVS10B: Earth connection Blanking plugs The following table provides the number and size of blanking plugs for the two flange plates of the individual connection distributors, and their protection class. Connection distributor Number and size of blanking plugs Protection type Flange plate 1 Flange plate 2 class TVS10A-E08-000-1 I 2xM32 4xM25 TVS10A-E08-000-1 I TVS10A-E08-000-2 2 x M32 2 x M32 I TVS10B-E06-000-1 II 2xM32 4xM25 TVS10B-E08-000-1 II TVS10B-E08-000-2 2 x M32 2 x M32 II 3.5.2 Function The TVS connection distributor is used to connect the TLS supply cable (supply cabinet energy transmission line). Couple the TLS line cables to the power transmission system. 20 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design TLS line cable/supply cable 3 3.6 TLS line cable/supply cable 3.6.1 Design The following figure shows the TLS line cable/supply cable: [1] [2] [3] [4] 170532875 [1] TLS10E008-01-1 line cable (cable cross section 8 mm 2 ) [2] TLS10E016-01-1 line cable (cable cross section 16 mm 2 ) [3] TLS10E025-01-1 / TLS10E041-01-1 line cables (cable cross section 25 mm 2 / 41 mm 2 ) [4] TLS10E006-06-1 supply cable (cable cross section 6 6 mm 2 ) 3.6.2 Function TLS10E008-01-1 line cable: Medium-frequency cable for THM pick-up Routed as current loop in plastic profile section system TLS10E016-01-1 line cable: Medium-frequency cable for THM pick-up Routed on or in the floor TLS10E025-01-1/TLS10E041-01-1 line cable: Medium-frequency cable for THM pick-up Routed as current loops in or on the floor TLS10E006-06-1 supply cable: Fine litz wires as supply cable from supply cabinet power transmission system Fixed installation, e.g. in cable duct or as a cable carrier application Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 21

3 Unit Design TIS10...-V..-0 installation plate 3.7 TIS10...-V..-0 installation plate 3.7.1 design The following figure shows the TIS...-V..-0 installation plate: [3] [2] [1] 463039883 [1] TIS10A025-V00-0 installation plate [2] Cover [3] Rubber studs 3.7.2 Function The TIS installation plates are mounted to the floor along the straight transmission line. The TLS line cable with a 25 mm 2 cross section and a 60 A or 85 A line cable current is inserted into the TIS installation plate. 22 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design TIS...-X..-0 retaining plate 3 3.8 TIS...-X..-0 retaining plate 3.8.1 Design The following figure shows the TIS...-X..-0 retaining plate: [1] [2] [3] 9007199424673035 [1] TIS10A008-X00-0 retaining plate matching AFT aluminum profile rail 180 [2] TIS10A008-X02-0 reatining plate matching Dürr aluminum profile rail 180 [3] TIS10A008-XH2-0 universal retaining plate for mounting the TIS10A008-H02-0 (universal) holding fixture 3.8.2 Function The TIS...-X..-0 retaining plate is used to mount a TCS compensation box or a TVS connection distributor to an aluminum profile rail. There are correspondingly adjusted retaining plates available for the different aluminum profiles. The TIS...-X..-0 retaining plate is delivered with two M6x25 socket head screws. The TIS...-XH2-0 universal retaining plate is used to mount the TIS...-H02-0 (universal) holding fixture to an aluminum or steel construction. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 23

3 Unit Design TIS...-H..-0 holding fixture 3.9 TIS...-H..-0 holding fixture 3.9.1 Design The following figure shows the TIS...-H..-0 holding fixture: [1] [2] 9007199424647435 [1] TIS10A008-H00-0 holding fixture matching AFT profile 180 [2] TIS10A008-H02-0 (universal) holding fixture matching Dürr profile 180 and TIS10A008- XH2-0 universal retaining plate 3.9.2 Function The TIS...-H..-0 holding fixture is used to mount the TIS...-P..-0 / TIS...-F..-0 profile section. 24 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design TIS...P..-0 rigid profile section 3 3.10 TIS...P..-0 rigid profile section 3.10.1 Design The following figure shows the TIS...-P..-0 rigid profile section: [1] [2] 169925515 [1] TIS10A008-P33-0 rigid profile section [2] TIS10A008-P74-0 rigid profile section 3.10.2 Function The TIS...-P..-0 profile section (cable duct) in rigid design supports the TLS line cable preferably for straight sections. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 25

3 Unit Design TIS...-F..-0 flexible profile section 3.11 TIS...-F..-0 flexible profile section 3.11.1 Design The following figure shows the TIS...-F..-0 flexible profile section: [1] [2] 175688587 [1] TIS10A008-F33-0 flexible profile section [2] TIS10A008-F74-0 flexible profile section 3.11.2 Function The profile section TIS...-F..-0 in flexible design supports the TLS line cable preferably for curved sections. 26 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Unit Design TIS...-A..-0 cable bushing 3 3.12 TIS...-A..-0 cable bushing 3.12.1 Design The following figure shows the TIS...-A..-0 cable bushing: [1] [2] 169929867 [1] TIS10A008-A00-0 cable bushing grommet [2] TIS10A008-A74-0 cable bushing grommet 3.12.2 Function You use the cable bushing TIS...-A..-0 in case you have to interrupt the transmission line. A transmission line is interrupted: In the point area of a transmission line. In case of connection to a TCS compensation box or an TVS connection distributor. At the end of a transmission line (track termination). Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 27

4 Installation General information 4 Installation 4.1 General information WARNING Faulty installation. Severe or fatal injuries. It is essential to comply with the safety notes in chapter 2 during installation. 4.2 Prefabrication of the TLS line cable 4.2.1 Tools The following figure shows tools suitable for prefabricating TSL line cables: [1] [2] [3] [4] [5] [6] 170535051 [1] Diagonal cutter [4] Soldering pot with solder [2] Knife [5] Hatchet-type soldering iron (min. 300 W) with solder [3] Shrink tubing [6] Vise 28 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Prefabrication of the TLS line cable 4 4.2.2 Cable type The TLS line cables are medium-frequency cables. The core of the medium-frequency cable consists of numerous thin wires that are insulated from each other by a coating. 4.2.3 Procedure The TLS line cable ends are soldered to a cable lug during prefabrication. Do not press the cable lugs. We recommend a soldering pot and a hatchet-type soldering iron for soldering the cable lugs. To prefabricate the TLS line cables proceed as follows: 1. Push the shrinking tube over the cable end. 2. Mark the length you want to strip. 170085387 3. Remove the insulation at the end of the cable. 170087563 4. Remove the insulation (coating) of the individual wires and solder the cable lug. You have the following options: Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 29

4 Installation Prefabrication of the TLS line cable A With hatched-type soldering iron: Pour the solder into the cable lug to halfway. Insert the stripped cable end in the cable lug. Heat the cable lug with the hatchet-type soldering iron until the insulation of the individual wires melts and leaks out of the cable lug as brown waste. 170530699 B With soldering pot and hatchet-type soldering iron: WARNING Danger of burns due to hot solder. Severe injuries Wear heat-resistant gloves during soldering activities with soldering pot and hatchet-type soldering iron. Hold the stripped cable end in the soldering pot until the insulation of the individual wires melts and floats to the top of the soldering cup. When the wires expand, you can wipe them off with a heat-resistant cloth and put them into shape again. Pour the solder into the cable lug to halfway. Insert the cable end in the cable lug. Heat the cable lug with the hatchet-type soldering iron again. 9007199787278219 30 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Prefabrication of the TLS line cable 4 C With gas flame: Pour the solder into the cable lug to halfway. Insert the stripped cable end in the cable lug. Heat the cable lug with the gas flame until the insulation of the individual wires melts and leaks out of the cable lug as brown waste. Make sure that the insulation (coating) of the individual wires melts and leaks out of the cable lug during soldering! This is essential for a good connection with low contact resistance. 5. Push the shrinking tube over the soldering point. 6. Heat the shrink tubing until it closes tightly around the soldering point. 170091915 170089739 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 31

4 Installation Prefabrication of the TLS supply cable 4.3 Prefabrication of the TLS supply cable 4.3.1 Cable type The TLS supply cable is a six-core cable. There are 3 blue cores and 3 black ones. In the supply cable, the conductor wires are not insulated against one another. Three cores of the same color are used as outgoing cables or return cables. 4.3.2 Procedure To prefabricate the TLS supply cable proceed as follows: Using a standard tool, press each core end together with a ring cable lug. For cable lug types, refer to section "Technical data/tls line cable/tls supply cable" (page 46) 4.4 Connecting the TLS line cable to the TCS compensation box 4.4.1 Procedure for the TCS10A compensation box Proceed as follows to connect the TLS line cable to the TCS compensation box: 1. Remove the blanking plugs according to the number of TLS line cables to be connected. 2. Insert the correct number of M25/M32 cable glands in place of the blanking plugs. 3. Open the TCS10A compensation box. To do so, remove the four M5 hex head screws from the housing cover. 4. Insert the prefabricated TLS line cable through the cable gland into the wiring space of the TCS10A compensation box. 5. Connecting the TLS line cable to TCS10A: Remove the two M8 combi pan head screws from the connector plate of the TCS10A compensation box. Connect the TLS line cables prefabricated with cable lugs to the terminal studs. Screw the two combi pan head screws back into the terminal studs. The following figure shows the TLS line cable connected to the TCS10A compensation box: 9007199718017675 6. Attach the housing cover and the gasket using the four M5 hex head screws. 7. Make sure that the gasket is properly seated and the screws are securely tightened to ensure degree of protection IP65. 32 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Connecting the TLS line cable to the TCS compensation box 4 4.4.2 Procedure for the TCS10B compensation box Proceed as follows to connect the TLS line cable to the TCS10B compensation box: 1. Remove the blanking plugs according to the number of TLS line cables to be connected. 2. Insert the correct number of M25/M32 cable glands in place of the blanking plugs. 3. Open the TCS10B compensation box. To do so, remove the four M5 hex head screws from the housing cover. 4. Remove the insulation insert. 5. Insert the prefabricated TLS line cable through the cable gland into the wiring space of the TCS10B compensation box. 6. Connecting the TLS line cable to TCS10B: Remove the two M8 combi pan head screws from the connector plate of the TCS10B compensation box. Connect the TLS line cables prefabricated with cable lugs to the terminal studs. Loosely screw the two combi pan head screws back into the terminal studs. Connect the TLS line cables with a cable tie. Securely tighten the two combi pan head screws. The following figure shows the TLS line cable connected to the TCS10B compensation box [1]: [4] [3] [2] [1] [1] TCS10B compensation box [3] Insulation insert [2] Nomex paper [4] Housing cover 9007201011304075 7. Install the insulation insert [3]. Make sure that the Nomex paper [2] is fitted between insulation insert and inner wall of the housing. 8. Attach the housing cover [4] and the gasket using the four M5 hex head screws. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 33

4 Installation Connecting the TLS line cable to the TVS connection distributor 9. Make sure that the gasket is properly seated and the screws are securely tightened to ensure degree of protection IP65. 4.5 Connecting the TLS line cable to the TVS connection distributor 4.5.1 Procedure for the TVS10A compensation box Do the following to connect the TLS line cable to the TVS 10A connection distributor: 1. Remove the blanking plugs according to the number of TLS line cables to be connected. 2. Insert the correct number of M25/M32 cable glands in place of the blanking plugs. 3. Open the TVS10A connection distributor. To do so, remove the four M5 hex head screws from the housing cover. 4. Insert the prefabricated TLS line cable through the cable gland into the wiring space of the TVS10A connection distributor. 5. Connecting the TLS line cable to TVS10A: On the terminal board, unscrew the M6/M8 hex nuts from the connection stud bolts. The number of nuts to be removed depends on the number of TLS line cables to be connected. Connect the jumpers according to the circuit diagram. Connect the TLS line cables prefabricated with cable lugs to the connection stud bolts on the terminal board. Screw the M6/M8 hex nuts onto the connection stud bolts. The following figure shows the TLS line cable connected to the TVS10A connection distributor: 60 A 9007199424660491 85 A 9007199424662667 6. Attach the housing cover and the gasket using the four M5 hex head screws. 7. Make sure that the gasket is properly seated and the screws are securely tightened to ensure degree of protection IP65. 34 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Connecting the TLS line cable to the TVS connection distributor 4 4.5.2 Procedure for the TVS10B compensation box Do the following to connect the TLS line cable to the TVS10B connection distributor: 1. Remove the blanking plugs according to the number of TLS line cables to be connected. 2. Insert the correct number of M25/M32 cable glands in place of the blanking plugs. 3. Open the TVS10B connection distributor. To do so, remove the four M5 hex head screws from the housing cover. 4. Remove the insulation insert. 5. Insert the prefabricated TLS line cable through the cable gland into the wiring space of the TVS10B connection distributor. 6. Connecting the TLS line cable to TVS10B: On the terminal board, unscrew the M6/M8 hex nuts from the connection stud bolts. The number of nuts to be removed depends on the number of line cables to be connected. Connect the jumpers according to the circuit diagram. Connect the TLS line cables prefabricated with cable lugs to the connection stud bolts on the terminal board. Loosely screw the M6/M8 hex nuts onto the connection stud bolts. Join the TLS line cables using a cable tie. Securely tighten the M6 / M8 hex nuts. The following figure shows the TLS line cable connected to the TVS10B connection distributor: 60 A 1756786187 85 A 1757083915 7. Install the insulation insert. Make sure that the Nomex paper is fitted between insulation insert and inner wall of the housing. 8. Attach the housing cover and the gasket using the four M5 hex head screws. 9. Make sure that the gasket is properly seated and the screws are securely tightened to ensure degree of protection IP65. Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 35

4 Installation Connecting the TLS supply cable to the TVS connection distributor 4.6 Connecting the TLS supply cable to the TVS connection distributor 4.6.1 Procedure for the TVS10A compensation box To connect the TLS supply cable to the TVS connection distributor, proceed as follows: 1. Remove a blanking plug (M32) from the TVS connection distributor. 2. Insert an M32 cable gland in place of the blanking plug. 3. Open the TVS10A connection distributor. To do so, remove the four M5 hex head screws from the housing cover. 4. Press a ring cable lug (6 mm 2 with 6 mm hole) onto each of the 6 cores of the supply cable. 5. Insert the supply cable that is prefabricated with cable lugs through the cable gland and into the wiring space of the TVS10A connection distributor. 6. Connecting the TLS supply cable to TVS10A: On the terminal board, unscrew the M6 hex nuts from the connection stud bolts. The number of nuts to be removed depends on the number of TLS line cables to be connected. Connect the jumpers according to the circuit diagram. Connect 3 cores of the supply cable that are the same color, prefabricated with cable shoes, to the connection stud bolts on the terminal board. Screw the M6 hex nuts back onto the connection stud bolts. The following figure shows the TLS supply cable connected to the TVS10A connection distributor: 9007199424660491 7. Attach the housing cover and the gasket using the four M5 hex head screws. 8. Make sure that the gasket is properly seated and the screws are securely tightened to ensure degree of protection IP65. 4.6.2 Procedure for the TVS10B compensation box Do the following to connect the TLS supply cable to the TVS10B connection distributor: 1. Remove one blanking plug (M32) from the connection distributor. 2. Insert an M32 cable gland in place of the blanking plug. 3. Open the TVS10B connection distributor. To do so, remove the four M5 hex head screws from the housing cover. 4. Remove the insulation insert. 5. Press a ring cable lug (6 mm 2 with 6 mm hole) onto each of the 6 cores of the supply cable. 6. Insert the supply cable that is prefabricated with cable lugs through the cable gland and into the wiring space of the TVS10B connection distributor. 36 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Eartch connection of the compensation box / connection distributor 4 7. Connecting the TLS supply cable to TVS10B: On the terminal board, unscrew the M6 hex nuts from the connection stud bolts. The number of nuts to be removed depends on the number of TLS line cables to be connected. Connect the jumpers according to the circuit diagram. Connect 3 cores of the TLS supply cable that are the same color, prefabricated with cable shoes, to the connection stud bolts on the terminal board. Screw the M6 hex nuts back onto the connection stud bolts. Join the supply wires (3 blue, 3 black) with one cable tie each. The following figure shows the TLS supply cable connected to the TVS10B connection distributor: 1756786187 8. Install the insulation insert. Make sure that the Nomex paper is fitted between insulation insert and inner wall of the housing. 9. Attach the housing cover and the gasket using the four M5 hex head screws. 10.Make sure that the gasket is properly seated and the screws are securely tightened to ensure degree of protection IP65. 4.7 Eartch connection of the compensation box / connection distributor 4.7.1 Guidelines The TCS10A compensation box and the TVS10A connection distributor are qualified as equipment of protection class I. Comply with following directives when grounding the TCS10A compensation box and the TVS10A connection distributor: Ground the unit using the shortest possible route. Use a green/yellow grounding cable. 4.7.2 Procedure Proceed as follows to ground the TCS10A compensation box and the TVS10A connection distributor: 1. Connect the earth connection (cable cross section 16 mm 2 ) to the local ground potential (e.g. to an aluminum rail of overhead trolley systems) Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 37

4 Installation Eartch connection of the compensation box / connection distributor [1] [2] 1757384715 [1] Flange plate (different connections depending on type) [2] Earth connection 38 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Earth connection of compensation box / connection distributor 4 4.8 Earth connection of compensation box / connection distributor 4.8.1 Guidelines The TCS10B compensation box and the TVS10B connection distributor are qualified as equipment of protection class II. If there is a risk of external voltage, for example by a 50/60 Hz line voltage, you may connect the earth connection (chassis) to the local equipotential bonding. Comply with the following guideline when establishing the earth connection for the TCS10B compensation box and the TVS10B connection distributor: Route the earth connection by the shortest possible route. 4.8.2 Procedure in the event of external voltage Do the following to establish earth connection for the TCS10B compensation box and the TVS10B connection distributor: 1. Connect the earth connection with the local equipotential bonding. [1] [2] [1] Flange plate (different connections depending on type) [2] Earth connection 1757655307 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 39

4 Installation Installing the TIS10A008... equipment 4.9 Installing the TIS10A008... equipment 4.9.1 Guidelines The TIS10A008.. installation equipment (holding fixtures, profile sections, retaining plates, cable bushings) are suitable for installation on aluminum profile rails (e.g. overhead trolley systems) or universal installation on machines. Use an aluminum shielding plate for installation on a steel construction. Comply with the following guidelines for installation on aluminum profile rails and universal installation: Following TIS...-H..-0 holding fixtures are required for the secure mounting of the TIS...-P..-0/TIS...-F..-0 profile sections: Profile sections For straight segments: TIS...-P..-0 rigid profile section For curves: TIS...-F..-0 flexible profile section Number of required holding fixtures 2 pieces/meter 1 piece/termination 3 pieces/meter 1 piece/termination NOTICE Deflection of the profile section due to material expansion in the event of high temperature differences. Longitudinal extension might cause undulated deformation. Install the individual profile sections leaving a 10 mm (0.4 in) gap in between. TIS 10A008-H02-0, TIS 10A008-XH2-0 TIS 10A008-P74-0 / TIS 10A008-F74-0 TIS 10A008-P33-0 / TIS 10A008-F33-0 Profile section (straight or curve) 10 mm (0.4 in) 2383653259 40 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Installing the TIS10A008... equipment 4 4.9.2 Procedure Proceed as follows for the installation on aluminum profile rails and for universal installation: 1. Insert the TIS...-H..-0 holding fixtures into the aluminum profile rail (or into the TIS...- XH2-0 universal retaining plate for universal installation). Install a holding fixture at the start and another one at the end for each transmission line. On straight tracks, there is a distance of ca. 50 cm between the holding fixtures. In curves, the distance is ca. 33 cm. 2. Ensure that all of the holding fixtures' screw plugs are open. 3. Press the TIS...-P..-0/TIS...-F..-0 profile sections into the TIS...-H..-0 holding fixtures until they snap (see fig.[a]). 4. Adjust the TIS...-P..-0/TIS...-F..-0 profile sections Observe the distances due to material expansion (see guidelines (page 40)). 5. Close the screw plugs of the TIS...-H..-0 holding fixtures (see fig. [B]). [A] [B] [1] [2] [3] [4] [1] [2] [3] [4] [1] Aluminum profile rail (for universal installation: Construction with TIS10A008-XH2-0 universal retaining plate) [2] TIS...-H..-0 holding fixture [3] Screw plug [4] TIS...-P..-0/TIS...-F..-0 profile section 170157707 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 41

4 Installation Installing the TIS10A008... equipment Installation on aluminum profile rail The following figure shows the TIS10A008...installation equipment mounted to an aluminum profile rail: [A] [B] [1] [2] [9] [3] [4] [5] [6] [7] [8] [9] 169915147 [A] [B] Installation of a TCS compensation box/tvs connection distributor Installation of the entire TIS profile section system [1] TIS10A008-X...-0 retaining plate matching aluminum profile rail [2] TIS10A008-A00-0 cable bushing grommet [3] TIS10A008-A74-0 cable bushing frame for line cable 8 mm 2 [4] TIS10A008-H...-0 holding fixture matching aluminum profile rail [5] TIS10A008-P74-0 rigid profile section [6] TIS10A008-P33-0 rigid profile section [7] TIS10A008-F33-0 flexible profile section [8] TIS10A008-F74-0 flexible profile section [9] Aluminum profile rail (not included in the scope of delivery) Installation dimension The following figure shows the installation dimension of the installed profile section system (dimensions in mm (in)): 33 (1.3) 74 (2.9) 33 (1.3) 74 (2.9) 180 (7.09) [A] [B] 18014398679399307 [A] [B] Installation dimension for AFT profile 180 with matching holding fixture (...-H00-0) and profile section Installation dimension for Dürr profile 180 with matching holding fixture (...H02-0) and profile section 42 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Installation Installing the TIS10A008... equipment 4 Universal installation The following figure shows the installation equipment TIS10A008... mounted to an aluminum construction [A] and to a steel construction [B]: [1] [A] [2] [3] [9] [4] [5] [6] [7] [B] [3] [9] [4] [5] [6] [7] [8] 169936395 [A] [B] Installation on an aluminum construction Installation on a steel construction [1] TIS10A008-A00-0 cable bushing grommet [2] TIS10A008-A74-0 cable bushing frame for line cable 8 mm 2 [3] TIS10A008-H02-0 (universal) holding fixture matching Dürr aluminum profile rail 180 and TIS10A008-XH2-0 universal retaining plate [4] TIS10A008-P74-0 rigid profile section [5] TIS10A008-P33-0 rigid profile section [6] TIS10A008-F33-0 flexible profile section [7] TIS10A008-F74-0 flexible profile section [8] Shielding plate for installation on a steel construction (not included in the delivery) [9] TIS10A-008-XH2-0 universal retaining plate for TIS10A008-H02-0 (universal) holding fixture Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 43

4 Installation Installing the TIS10A008... equipment Installation dimension The following figure shows the installation dimension of the installed profile section system with a TIS10008-XH2-0 retaining plate for the TIS10A008-H02-0 (universal) holding fixture (dimensions in mm (in)): 33 (1.3) 74 (2.9) 74 (2.9) 33 (1.3) 120 (4.72) [A] [B] 9007199424683915 [A] [B] Installation dimension for installation on aluminum construction Installation dimension for installation on steel construction with shielding plate 44 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Disposal 5 5 WARNING Loss of preventive measure (protective insulation) for TCS10B / TVS10B while operating the system in the event of flooding of the compensation box / connection distributor. Severe or fatal injuries. Immediately switch off the system. Never put a damaged system into operation. Procedure in the event of flooding 1. Immediately switch off the system. 2. Leave the system switched off when removing the flooding. 3. Request electrically qualified personnel to check the interior of each TCS10B compensation box and each TVS10B connection distributor for dryness and intactness of electric contacts, in particular of housings installed in the floor. 4. Do not take the system into operation until this check has been carried out successfully. 5.1 Disposal Observe the latest national regulations in effect! Dispose of materials separately in accordance with the regulations in force, for example: Electronics scrap Plastics Sheet metal Copper Aluminum Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 45

6 kva i P n f Hz Technical Data Applicable standards and directives 6 Technical Data 6.1 Applicable standards and directives The development and verification of the MOVITRANS TCS10B compensation box and the MOVITRANS TVS10B connection distributor is based on the following standards: EN 61140 Protection against electric shock, chapter 7.3 Protection class II equipment EN 60417-1/2 Graphical symbols for use on equipment EN 60204 Safety of machinery, chapter 8 equipotential bonding 6.2 Certifications The following table shows the valid approvals for MOVITRANS components: Component Type Approval Supply cable TLS10E006-06-1 UL, CSA Line cable TLS10E008-01-1 UL Line cable TLS10E016-01-1 UL Line cable TLS10E025-01-1 UL Line cable TLS10E041-01-1 UL Profile section TIS10A...-P..-0/TIS...-F..-0 UL94-V0 Holding fixtures for profile UL94-V0 E, UL94-V0 TIS10A...-H..-0 section Cable bushing frame TIS10A...-A..-0 UL94-V0 6.3 TLS line cable/supply cable 6.3.1 Mechanical properties The following table shows the mechanical properties of the TLS line cable/supply cable: Line cable type Cable cross section Outer diameter Installation type Bending radius [mm 2 ] [mm] [mm] TLS10E006-06-1 6 6 20.5 ±0.3 Fixed or flexible 80 TLS10E008-01-1 8 8.6 ±0.3 35 TLS10E016-01-1 16 10.9 ±0.3 40 Fixed TLS10E025-01-1 25 12.5 ±0.4 45 TLS10E041-01-1 41 15 ±0.4 60 46 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Technical Data TLS line cable/supply cable kva i P n f Hz 6 6.3.2 Electrical properties The following table shows the electrical properties of the TLS line cable/supply cable: Line cable type TLS10E006-06-1 Insulation/sheathing material 1) Electrical cable losses per track meter Electrical cable losses 1) Operating voltage [mm 2 ] [W/m] [V] 15 (bei 60 A) 1000 600 13 (at 60 A) TLS10E008-01-1 1000 Thermoplast / Polyurethane 20 (at 60 A) (2 parallel cables) TLS10E016-01-1 1000 TLS10E025-01-1 13 (at 60 A) 25 (at 85 A) 1000 TLS10E041-01-1 15 (at 85 A) 1000 6.3.3 Data for connecting the TLS line cable/supply cable with terminal stud M8 The following tables show the data for connecting the TLS line cable/supply cable to the following components using M8 terminal studs: TCS compensation box TVS10.-E08-000- connection distributor TAS10A040 transformer module With UL approval The following table shows the data for cable lugs with UL approval: Line cable type Cable lug (with UL approval) Use Cable gland Clamping area Type Width [mm] (Plastic) [mm] TLS10E006-06-1 Klauke 1R/6 12 TAS10A040 M32 15 25 TLS10E008-01-1 Klauke 3R/8 15 TCS M20 8 13 TLS10E016-01-1 Klauke 4R/8 16 TCS TLS10E025-01-1 Klauke 6SG/8 TVS10.-E08 17 TLS10E041-01-1 Klauke 7SG/8 TAS10A040 M25 M32 11 17 15 25 Without UL approval The following table shows the data for cable lugs without UL approval: Line cable type Cable lug (without UL approval) Use Cable gland Clamping area Type Width [mm] (Plastic) [mm] TLS10E006-06-1 Klauke 6508 14 TAS10A040 M32 15 25 TLS10E008-01-1 Klauke 702F8 16 TCS M20 8 13 TLS10E025-01-1 Klauke 705F8 18 TCS TLS10E041-01-1 Klauke 706F8 21 TVS10.-E08 M32 15 25 TAS10A040 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 47

6 kva i P n f Hz Technical Data TLS line cable/supply cable 6.3.4 Data for connecting the TLS line cable/supply cable with terminal stud M6 The following tables show the data for connecting the TLS line cable/supply cable to the TVS10.-E06-000-. connection distributor with M6 terminal studs. With UL approval The following table shows the data for cable lugs with UL approval: Line cable type Cable lug (with UL approval) Cable glands Clamping area Type Width [mm] (Plastic) [mm] TLS10E006-06-1 Klauke 1R/6 12 M32 15 25 TLS10E008-01-1 Klauke 3R/6 12 M20 8 13 TLS10E016-01-1 Klauke 4R/6 14 M25 TLS10E025-01-1 Klauke 6SG/6 15 M32 11 17 15 25 Without UL approval The following table shows the data for cable lugs without UL approval: Line cable type Cable lug (without UL approval) Cable glands Clamping area Type Width [mm] (Plastic) [mm] TLS10E006-06-1 Klauke 6506 11 M32 15 25 TLS10E008-01-1 Klauke 702F6 12 M20 8 13 TLS10E025-01-1 Klauke 705F6 17 M25 M32 11 17 15 25 6.3.5 Data for connecting the TLS line cable/supply cable with terminal stud M10 The following table shows the data for the connection of the TLS line cable/supply cable to the TAS10A160 transformer module with M10 terminal studs. With UL approval The following table shows the data for cable lugs with UL approval: Line cable type Cable lug (with UL approval) Type Width [mm] TLS10E006-06-1 Klauke 1R/10 17 TLS10E016-01-1 Klauke 4R/10 18 TLS10E025-01-1 Klauke 6SG/10 19 TLS10E041-01-1 Klauke 7SG/10 19 Without UL approval The following table shows the data for cable lugs without UL approval: Line cable type Cable lug (without UL approval) Type Width [mm] TLS10E006-06-1 Klauke 65010 18 TLS10E025-01-1 Klauke 705F10 18 TLS10E041-01-1 Klauke 706F10 21 48 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Dimension Sheets TCS10A / TCS10B compensation box kva i P n f Hz 7 7 Dimension Sheets 7.1 TCS10A / TCS10B compensation box The following figure shows the dimension drawing of the TCS10A / TCS10B compensation box, dimensions in mm (in): 5 6.5 (0.26) 76 (3.0) 100 (3.94) (0.2) 100 (3.94) 115.5 (4.547) [A] [B] 210 (8.27) 227 (8.94) 240 (9.45) 1759953163 [A] Flange plate 1 [B] Flange plate 2 7.1.1 TCS...-1 blanking plugs The following figure shows the dimension drawing of the TCS...-1 blanking plugs, dimensions in mm (in): [A] [B] 80 (3.1) 80 (3.1) 35 (1.4) (4x) M25 x 1.5 (4x) M25 x 1.5 35 (1.4) 38 (1.5) 38 (1.5) 1761220747 [A] Flange plate 1 [B] Flange plate 2 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 49

7 kva i P n f Hz Dimension Sheets TVS10A / TVS10B connection distributor 7.1.2 TCS...-3 blanking plugs The following figure shows the dimension drawing of the TCS...-3 blanking plugs, dimensions in mm (in): 80 (3.1) [A] (2x) M32 x 1.5 (2x) M32 x 1.5 [B] 80 (3.1) 45 (1.8) 45 (1.8) 1761275915 [A] Flange plate 1 [B] Flange plate 2 7.2 TVS10A / TVS10B connection distributor The following figure shows the dimension drawing of the TVS10A / TVS10B connection distributor, dimensions in mm (in): 6.5 (0.26) 76 (3.0) 100 (3.94) 5 (0.2) 100 (3.94) 115.5 (4.547) [A] [B] 210 (8.27) 227 (8.94) 240 (9.45) 1759953163 [A] Flange plate 1 [B] Flange plate 2 50 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Dimension Sheets TVS10A / TVS10B connection distributor kva i P n f Hz 7 7.2.1 TVS...-1 blanking plugs The following figure shows the dimension drawing of the TVS...-1 blanking plugs, dimensions in mm (in): [A] [B] 80 (3.1) 75 (3.0) 35 (1.4) (4x) M25 x 1.5 (2x) M32 x 1.5 40 (1.6) 38 32 (1.5) (1.3) 9007199430420875 [A] Flange plate 1 [B] Flange plate 2 7.2.2 TVS...-2 blanking plugs The following figure shows the dimension drawing of the TVS...-2 blanking plugs, dimensions in mm (in): 80 (3.1) [A] (2x) M32 x 1.5 (2x) M32 x 1.5 [B] 80 (3.1) 45 (1.8) 45 (1.8) 1761275915 [A] Flange plate 1 [B] Flange plate 2 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 51

7 kva i P n f Hz Dimension Sheets TIS...-V..-0 installation plate 7.3 TIS...-V..-0 installation plate 7.3.1 TIS10A025-V00-0 installation plate The following figure shows the dimension drawing of the TIS10A025-V00-0 installation plate, dimensions in mm (in): 500 (19.7) 350 (13.8) 28 (1.1) 25 (0.98) 250 (9.84) 500 (19.7) 340 (13.4) 250 (9.84) 240 (9.45) 140 (5.51) 100 (3.94) 15 (0.59) 17 (0.67) Ø 14 Ø 18 (Ø 0.55) (Ø 0.71) 9007199461125899 The figure below shows the dimension drawing of the cover of the TIS10A025-V00-0 installation plate, dimensions in mm (in): 500 350 (19.7) (13.8) 3 (0.1) 377 250 (14.8) (9.84) 9007199461128075 52 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Dimension Sheets TIS...-X..-0 retaining plate kva i P n f Hz 7 7.4 TIS...-X..-0 retaining plate 7.4.1 TIS10A008-X00-0 retaining plate The following figure shows the dimension drawing of the TIS10A008-X00-0 retaining plate (matching the ATF profile 180), dimensions in mm (in): (0.63) 18 (0.71) 16 5.75 (0.226) 109.5 (4.311) 76 (3.0) M6 Ø5.5 (Ø0.22) 92.5 (3.64) 9007199424859019 7.4.2 TIS10A008-X02-0 retaining plate The following figure shows the dimension drawing of the TIS10A008-X02-0 retaining plate (matching the Dürr profile 180), dimensions in mm (in): M6 154 76 (6.06) (3.0) Ø5.5 (Ø0.22) 15.3 (0.602) 4.6 (0.18) 25 (0.98) 92.6 120.6 139.4 (3.65) (4.748) (5.488) 9007199424664843 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 53

7 kva i P n f Hz Dimension Sheets TIS...-X..-0 retaining plate 7.4.3 TIS10A008-XH2-0 universal retaining plate The following figure shows the dimension drawing of the TIS10A008-XH2-0 universal retaining plate (matching the TIS10A008-H02-0 holding fixture), dimensions in mm (in): 145 (5.71) 130 (5.12) 75 (3.0) 45 (1.8) 60 (2.4) Ø5.5 (Ø0.22) 45 (1.8) 154 (6.06) 9007199424675211 54 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Dimension Sheets TIS...-H..-0 holding fixture kva i P n f Hz 7 7.5 TIS...-H..-0 holding fixture 7.5.1 TIS10A008-H00-0 holding fixture The following figure shows the dimension drawing of the TIS10A008H00-0 holding fixture (matching the ATF profile 180), dimensions in mm (in): 160 (6.30) 100 (3.94) 50 (2.0) 40 (1.6) 120 (4.72) (0.55) (0.75) (0.91) 14 19 23 9007199424866059 7.5.2 TIS10A008-H02-0 holding fixture The following figure shows the dimension drawing of the TIS10A008-H02-0 holding fixture (matching the Dürr profile 180 and universal retaining plate), dimensions in mm (in): 153.6 (6.047) 100 (3.94) 50 (2.0) 40 (1.6) 120 (4.72) (0.43) (0.55) (0.75) 11 14 19 9007199424863883 7.6 TIS...-P..-0 rigid profile section 7.6.1 TIS10A008-P33-0 profile section The following figure shows the dimension drawing of the TIS10A008-P33-0 profile section, dimensions in mm (in): 18.1 (0.713) 15.45 3000 +5 0 (0.6083) +0.2 (118.1 0 ) 9007199424870411 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 55

7 kva i P n f Hz Dimension Sheets TIS...-F..-0 flexible profile section 7.6.2 TIS10A008-P74-0 profile section The following figure shows the dimension drawing of the TIS10A008-P74-0 profile section, dimensions in mm (in): 15,09 (0.5941) 3000 +5 0 +0.2 (118.1 0 ) 59,47 (2.341) 9007199424872587 7.7 TIS...-F..-0 flexible profile section 7.7.1 TIS10A008-F33-0 profile section The following figure shows the dimension drawing of the TIS10A008-F33-0 profile section, dimensions in mm (in): 15.45 (0.6083) 11.15 (0.4390) 2200 (86.61) 4 (0.2) 18.1 (0.713) 37.29 54x39.29 (1.468) (54x1.547) 9007199424852491 7.7.2 TIS10A008-F74-0 profile section The following figure shows the dimension drawing of the TIS10A008-F74-0 profile section, dimensions in mm (in): 15.09 (0.5941) 2200 (86.61) 4 (0.2) 59.47 (2.341) 50 (2.0) 40.82 54x39.29 (1.607) (54x1.547) 9007199424854667 56 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Dimension Sheets TIS...-A..-0 cable bushing kva i P n f Hz 7 7.8 TIS...-A..-0 cable bushing 7.8.1 Cable bushing grommet TIS10A008-A00-0 The following figure shows the dimension drawing of the TIS10A008-A00-0 cable bushing grommet, dimensions in mm (in): Ø13 (Ø0.51) 3(0.1) 8(0.3) 14 (0.55) Ø9.5 (Ø0.37) Ø17.5 (Ø0.689) 9007199424850315 7.8.2 TIS10A008-A74-0 cable bushing frame The following figure shows the dimension drawing of the TIS10A008-A74-0 cable bushing frame, dimensions in mm (in): 74 (2.9) 8.5 (0.33) Ø11.8 (Ø0.465) Ø11.8 (Ø0.465) 55.5 (2.19) 14 35 (1.4) (0.55) 70.5 (2.78) 9007199424856843 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 57

7 kva i P n f Hz Dimension Sheets Shielding plate 7.9 Shielding plate The shielding plate is not included in the scope of delivery. It is mandatory that you make the shielding plate of aluminum. The following figure shows the dimension drawing of the shielding plate, dimensions in mm (in): Ø 10.5 (Ø 0.413) Ø 5.5 (Ø 0.22) R15 (R0.59) 220 (8.66) 150 (5.91) 130 (5.12) 90 90 3 (0.1) 25 (0.98) 220 (8.66) 60 (2.4) 500 (19.7) 720 (28.3) 60 (2.4) 975 (38.4) 1000 (39.37) 120 (4.72) 9007199424681739 58 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Address List 8 8 Address List Germany Headquarters Production Production / Industrial Gears Competence Center Bruchsal Bruchsal Central North East South West SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal P.O. Box Postfach 3023 D-76642 Bruchsal SEW-EURODRIVE GmbH & Co KG Christian-Pähr-Str.10 D-76646 Bruchsal SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 1 D-76676 Graben-Neudorf SEW-EURODRIVE GmbH & Co KG Alte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover) SEW-EURODRIVE GmbH & Co KG Dänkritzer Weg 1 D-08393 Meerane (near Zwickau) SEW-EURODRIVE GmbH & Co KG Domagkstraße 5 D-85551 Kirchheim (near München) SEW-EURODRIVE GmbH & Co KG Siemensstraße 1 D-40764 Langenfeld (near Düsseldorf) Electronics SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42 D-76646 Bruchsal Drive Hotline / 24 Hour Additional addresses for service in Germany provided on request! Tel. +49 7251 75-0 Fax +49 7251 75-1970 http://www.sew-eurodrive.de sew@sew-eurodrive.de Tel. +49 7251 75-0 Fax +49 7251 75-2970 Tel. +49 7251 75-1710 Fax +49 7251 75-1711 sc-mitte@sew-eurodrive.de Tel. +49 5137 8798-30 Fax +49 5137 8798-55 sc-nord@sew-eurodrive.de Tel. +49 3764 7606-0 Fax +49 3764 7606-30 sc-ost@sew-eurodrive.de Tel. +49 89 909552-10 Fax +49 89 909552-50 sc-sued@sew-eurodrive.de Tel. +49 2173 8507-30 Fax +49 2173 8507-55 sc-west@sew-eurodrive.de Tel. +49 7251 75-1780 Fax +49 7251 75-1769 sc-elektronik@sew-eurodrive.de +49 180 5 SEWHELP +49 180 5 7394357 14 euro cents/min on the German landline network. Max 42 euro cents/min from a German mobile network. Prices for mobile and international calls may differ. France Production Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185 F-67506 Haguenau Cedex Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach Sud B. P. 30269 F-57604 Forbach Cedex Bordeaux Lyon SEW-USOCOME Parc d'activités de Magellan 62 avenue de Magellan - B. P. 182 F-33607 Pessac Cedex SEW-USOCOME Parc d'affaires Roosevelt Rue Jacques Tati F-69120 Vaulx en Velin Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00 http://www.usocome.com sew@usocome.com Tel. +33 3 87 29 38 00 Tel. +33 5 57 26 39 00 Fax +33 5 57 26 39 09 Tel. +33 4 72 15 37 00 Fax +33 4 72 15 37 15 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 59

8 Address List France Nantes Paris SEW-USOCOME Parc d activités de la forêt 4 rue des Fontenelles F-44140 Le Bignon SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang Additional addresses for service in France provided on request! Tel. +33 2 40 78 42 00 Fax +33 2 40 78 42 20 Tel. +33 1 64 42 40 80 Fax +33 1 64 42 40 88 Algeria Alger REDUCOM Sarl 16, rue des Frères Zaghnoune Bellevue 16200 El Harrach Alger Tel. +213 21 8214-91 Fax +213 21 8222-84 info@reducom-dz.com http://www.reducom-dz.com Argentina Buenos Aires SEW EURODRIVE ARGENTINA S.A. Centro Industrial Garin, Lote 35 Ruta Panamericana Km 37,5 1619 Garin Tel. +54 3327 4572-84 Fax +54 3327 4572-21 sewar@sew-eurodrive.com.ar http://www.sew-eurodrive.com.ar Australia Melbourne SEW-EURODRIVE PTY. LTD. 27 Beverage Drive Tullamarine, Victoria 3043 Tel. +61 3 9933-1000 Fax +61 3 9933-1003 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY. LTD. 9, Sleigh Place, Wetherill Park New South Wales, 2164 Tel. +61 2 9725-9900 Fax +61 2 9725-9905 enquires@sew-eurodrive.com.au Austria Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24 A-1230 Wien Tel. +43 1 617 55 00-0 Fax +43 1 617 55 00-30 http://www.sew-eurodrive.at sew@sew-eurodrive.at Belarus Minsk SEW-EURODRIVE BY RybalkoStr. 26 BY-220033 Minsk Tel.+375 17 298 47 56 / 298 47 58 Fax +375 17 298 47 54 http://www.sew.by sales@sew.by Belgium Brussels SEW-EURODRIVE Researchpark Haasrode 1060 Evenementenlaan 7 BE-3001 Leuven Tel. +32 16 386-311 Fax +32 16 386-336 http://www.sew-eurodrive.be info@sew-eurodrive.be Competence Center Industrial Gears SEW-EURODRIVE Rue de Parc Industriel, 31 BE-6900 Marche-en-Famenne Tel. +32 84 219-878 Fax +32 84 219-879 http://www.sew-eurodrive.be service-wallonie@sew-eurodrive.be Brazil Production Sao Paulo SEW-EURODRIVE Brasil Ltda. Avenida Amâncio Gaiolli, 152 - Rodovia Presidente Dutra Km 208 Guarulhos - 07251-250 - SP SAT - SEW ATENDE - 0800 7700496 Tel. +55 11 2489-9133 Fax +55 11 2480-3328 http://www.sew-eurodrive.com.br sew@sew.com.br 60 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Address List 8 Bulgaria Sofia BEVER-DRIVE GmbH Bogdanovetz Str.1 BG-1606 Sofia Cameroon Douala Electro-s Rue Drouot Akwa B.P. 2024 Douala Tel. +359 2 9151160 Fax +359 2 9151166 bever@bever.bg Tel. +237 33 431137 Fax +237 33 431137 electrojemba@yahoo.fr Canada Toronto Vancouver SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1 SEW-EURODRIVE CO. OF CANADA LTD. Tilbury Industrial Park 7188 Honeyman Street Delta, BC V4G 1G1 Montreal SEW-EURODRIVE CO. OF CANADA LTD. 2555 Rue Leger Lasalle, PQ H8N 2V9 Additional addresses for service in Canada provided on request! Tel. +1 905 791-1553 Fax +1 905 791-2999 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Tel. +1 604 946-5535 Fax +1 604 946-2513 b.wake@sew-eurodrive.ca Tel. +1 514 367-1124 Fax +1 514 367-3677 a.peluso@sew-eurodrive.ca Chile Santiago de Chile SEW-EURODRIVE CHILE LTDA. Las Encinas 1295 Parque Industrial Valle Grande LAMPA RCH-Santiago de Chile P.O. Box Casilla 23 Correo Quilicura - Santiago - Chile Tel. +56 2 75770-00 Fax +56 2 75770-01 http://www.sew-eurodrive.cl ventas@sew-eurodrive.cl China Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. No. 46, 7th Avenue, TEDA Tianjin 300457 Tel. +86 22 25322612 Fax +86 22 25323273 info@sew-eurodrive.cn http://www.sew-eurodrive.com.cn Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. 333, Suhong Middle Road Suzhou Industrial Park Jiangsu Province, 215021 Tel. +86 512 62581781 Fax +86 512 62581783 suzhou@sew-eurodrive.cn Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. No. 9, JunDa Road East Section of GETDD Guangzhou 510530 Tel. +86 20 82267890 Fax +86 20 82267922 guangzhou@sew-eurodrive.cn Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. 10A-2, 6th Road Shenyang Economic Technological Development Area Shenyang, 110141 Tel. +86 24 25382538 Fax +86 24 25382580 shenyang@sew-eurodrive.cn Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd. 10A-2, 6th Road No. 59, the 4th Quanli Road, WEDA 430056 Wuhan Tel. +86 27 84478388 Fax +86 27 84478389 wuhan@sew-eurodrive.cn Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 61

8 Address List China Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. No. 12 Jinye 2nd Road Xi'An High-Technology Industrial Development Zone Xi'An 710065 Additional addresses for service in China provided on request! Tel. +86 29 68686262 Fax +86 29 68686311 xian@sew-eurodrive.cn Colombia Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60 Bodega 6, Manzana B Santafé de Bogotá Tel. +57 1 54750-50 Fax +57 1 54750-44 http://www.sew-eurodrive.com.co sewcol@sew-eurodrive.com.co Croatia Zagreb KOMPEKS d. o. o. Zeleni dol 10 HR 10 000 Zagreb Tel. +385 1 4613-158 Fax +385 1 4613-158 kompeks@inet.hr Czech Republic Prague SEW-EURODRIVE CZ S.R.O. Business Centrum Praha Lužná 591 CZ-16000 Praha 6 - Vokovice Tel. +420 255 709 601 Fax +420 220 121 237 http://www.sew-eurodrive.cz sew@sew-eurodrive.cz Denmark Copenhagen SEW-EURODRIVEA/S Geminivej 28-30 DK-2670 Greve Tel. +45 43 9585-00 Fax +45 43 9585-09 http://www.sew-eurodrive.dk sew@sew-eurodrive.dk Egypt Cairo Copam Egypt for Engineering & Agencies 33 EI Hegaz ST, Heliopolis, Cairo Tel. +20 2 22566-299 +1 23143088 Fax +20 2 22594-757 http://www.copam-egypt.com/ copam@datum.com.eg Estonia Tallin ALAS-KUUL AS Reti tee 4 EE-75301 Peetri küla, Rae vald, Harjumaa Tel. +372 6593230 Fax +372 6593231 veiko.soots@alas-kuul.ee Finland Lahti SEW-EURODRIVE OY Vesimäentie 4 FIN-15860 Hollola 2 Tel. +358 201 589-300 Fax +358 3 780-6211 http://www.sew-eurodrive.fi sew@sew.fi Production Karkkila SEW Industrial Gears Oy Valurinkatu 6, PL 8 FI-03600 Karkkila, 03601 Karkkila Tel. +358 201 589-300 Fax +358 201 589-310 sew@sew.fi http://www.sew-eurodrive.fi Gabon Libreville ESG Electro s Gabun Feu Rouge Lalala 1889 Libreville Gabun Tel. +241 741059 Fax +241 741059 esg_services@yahoo.fr 62 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Address List 8 Great Britain Normanton SEW-EURODRIVE Ltd. Beckbridge Industrial Estate Normanton West Yorkshire WF6 1QR Tel. +44 1924 893-855 Fax +44 1924 893-702 http://www.sew-eurodrive.co.uk info@sew-eurodrive.co.uk Drive Hotline / 24 Hour Tel. 01924 896911 Greece Athens Christ. Boznos & Son S.A. 12, K. Mavromichali Street P.O. Box 80136 GR-18545 Piraeus Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59 http://www.boznos.gr info@boznos.gr Hong Kong Hong Kong SEW-EURODRIVE LTD. Unit No. 801-806, 8th Floor Hong Leong Industrial Complex No. 4, Wang Kwong Road Kowloon, Hong Kong Tel. +852 36902200 Fax +852 36902211 contact@sew-eurodrive.hk Hungary Budapest SEW-EURODRIVE Kft. H-1037 Budapest Kunigunda u. 18 Tel. +36 1 437 06-58 Fax +36 1 437 06-50 office@sew-eurodrive.hu India Registered Office Vadodara SEW-EURODRIVE India Private Limited Plot No. 4, GIDC POR Ramangamdi Vadodara - 391 243 Gujarat Tel. +91 265 3045200, +91 265 2831086 Fax +91 265 3045300, +91 265 2831087 http://www.seweurodriveindia.com salesvadodara@seweurodriveindia.com Chennai SEW-EURODRIVE India Private Limited Plot No. K3/1, Sipcot Industrial Park Phase II Mambakkam Village Sriperumbudur - 602105 Kancheepuram Dist, Tamil Nadu Tel. +91 44 37188888 Fax +91 44 37188811 saleschennai@seweurodriveindia.com Vadodara SEW-EURODRIVE India Private Limited Unit No. 301, Savorite Bldg, Plot No. 143, Vinayak Society, off old Padra Road, Vadodara - 390 007. Gujarat Tel. +91 265 2325258 Fax +91 265 2325259 salesvadodara@seweurodriveindia.com Ireland Dublin Alperton Engineering Ltd. 48 Moyle Road Dublin Industrial Estate Glasnevin, Dublin 11 Tel. +353 1 830-6277 Fax +353 1 830-6458 info@alperton.ie http://www.alperton.ie Israel Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 228 58858 Holon Tel. +972 3 5599511 Fax +972 3 5599512 http://www.liraz-handasa.co.il office@liraz-handasa.co.il Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 63

8 Address List Italy Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Via Bernini,14 I-20020 Solaro (Milano) Tel. +39 02 96 9801 Fax +39 02 96 799781 http://www.sew-eurodrive.it sewit@sew-eurodrive.it Ivory Coast Abidjan SICA Société industrielle & commerciale pour l'afrique 165, Boulevard de Marseille 26 BP 1115 Abidjan 26 Tel. +225 21 25 79 44 Fax +225 21 25 88 28 sicamot@aviso.ci Japan Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no, Iwata Shizuoka 438-0818 Tel. +81 538 373811 Fax +81 538 373855 http://www.sew-eurodrive.co.jp sewjapan@sew-eurodrive.co.jp Kazakhstan Almaty ТОО "СЕВ-ЕВРОДРАЙВ" пр.райымбека, 348 050061 г. Алматы Республика Казахстан Latvia Riga SIA Alas-Kuul Katlakalna 11C LV-1073 Riga Lebanon Beirut Gabriel Acar & Fils sarl B. P. 80484 Bourj Hammoud, Beirut Jordan Kuwait Saudi Arabia Syria Beirut Middle East Drives S.A.L. (offshore) Sin El Fil. B. P. 55-378 Beirut Lithuania Alytus UAB Irseva Statybininku 106C LT-63431 Alytus Тел. +7 (727) 334 1880 Факс +7 (727) 334 1881 http://www.sew-eurodrive.kz sew@sew-eurodrive.kz Tel. +371 6 7139253 Fax +371 6 7139386 http://www.alas-kuul.com info@alas-kuul.com Tel. +961 1 510 532 Fax +961 1 494 971 ssacar@inco.com.lb Tel. +961 1 494 786 Fax +961 1 494 971 info@medrives.com http://www.medrives.com Tel. +370 315 79204 Fax +370 315 56175 info@irseva.lt http://www.sew-eurodrive.lt Luxembourg Brussels SEW Caron-Vector Research park Haasrode Evenementenlaan 7 BE-3001 Leuven Tel. +32 16 386-311 Fax +32 16 386-336 http://www.sew-eurodrive.be info@sew-eurodrive.be Malaysia Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya 81000 Johor Bahru, Johor West Malaysia Tel. +60 7 3549409 Fax +60 7 3541404 sales@sew-eurodrive.com.my 64 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Address List 8 Mexico Quéretaro SEW-EURODRIVE MEXICO SA DE CV SEM-981118-M93 Tequisquiapan No. 102 Parque Industrial Quéretaro C.P. 76220 Quéretaro, México Tel. +52 442 1030-300 Fax +52 442 1030-301 http://www.sew-eurodrive.com.mx scmexico@seweurodrive.com.mx Morocco Casablanca Afit Route D El Jadida KM 14 RP8 Province de Nouaceur Commune Rurale de Bouskoura MA 20300 Casablanca Tel. +212 522633700 Fax +212 522621588 fatima.haquiq@premium.net.ma http://www.groupe-premium.com Netherlands Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS Rotterdam Postbus 10085 NL-3004 AB Rotterdam Tel. +31 10 4463-700 Fax +31 10 4155-552 http://www.sew-eurodrive.nl info@sew-eurodrive.nl New Zealand Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount drive East Tamaki Auckland Tel. +64 9 2745627 Fax +64 9 2740165 http://www.sew-eurodrive.co.nz sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, Ferrymead Christchurch Tel. +64 3 384-6251 Fax +64 3 384-6455 sales@sew-eurodrive.co.nz Norway Moss SEW-EURODRIVE A/S Solgaard skog 71 N-1599 Moss Tel. +47 69 24 10 20 Fax +47 69 24 10 40 http://www.sew-eurodrive.no sew@sew-eurodrive.no Pakistan Karachi Industrial Power Drives Al-Fatah Chamber A/3, 1st Floor Central Commercial Area, Sultan Ahmed Shah Road, Block 7/8, Karachi Tel. +92 21 452 9369 Fax +92-21-454 7365 seweurodrive@cyber.net.pk Peru Lima SEW DEL PERU MOTORES REDUCTORES S.A.C. Los Calderos, 120-124 Urbanizacion Industrial Vulcano, ATE, Lima Tel. +51 1 3495280 Fax +51 1 3493002 http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe Poland Lodz SEW-EURODRIVE Polska Sp.z.o.o. ul. Techniczna 5 PL-92-518 Łódź Tel. +48 42 676 53 00 Fax +48 42 676 53 45 http://www.sew-eurodrive.pl sew@sew-eurodrive.pl 24 Hour Tel. +48 602 739 739 (+48 602 SEW SEW) serwis@sew-eurodrive.pl Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 65

8 Address List Portugal Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada Tel. +351 231 20 9670 Fax +351 231 20 3685 http://www.sew-eurodrive.pt infosew@sew-eurodrive.pt Romania Bucharest Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti Tel. +40 21 230-1328 Fax +40 21 230-7170 sialco@sialco.ro Russia St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia Tel. +7 812 3332522 +7 812 5357142 Fax +7 812 3332523 http://www.sew-eurodrive.ru sew@sew-eurodrive.ru Senegal Dakar SENEMECA Mécanique Générale Km 8, Route de Rufisque B.P. 3251, Dakar Serbia Beograd DIPAR d.o.o. Ustanicka 128a PC Košum, IV floor SCG-11000 Beograd Tel. +221 338 494 770 Fax +221 338 494 771 senemeca@sentoo.sn http://www.senemeca.com Tel. +381 11 347 3244 / +381 11 288 0393 Fax +381 11 347 1337 office@dipar.rs Singapore Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644 Tel. +65 68621701 Fax +65 68612827 http://www.sew-eurodrive.com.sg sewsingapore@sew-eurodrive.com Slovakia Bratislava SEW-Eurodrive SK s.r.o. Rybničná 40 SK-831 06 Bratislava Žilina Banská Bystrica Košice SEW-Eurodrive SK s.r.o. Industry Park - PChZ ulica M.R.Štefánika 71 SK-010 01 Žilina SEW-Eurodrive SK s.r.o. Rudlovská cesta 85 SK-974 11 Banská Bystrica SEW-Eurodrive SK s.r.o. Slovenská ulica 26 SK-040 01 Košice Tel. +421 2 33595 202 Fax +421 2 33595 200 sew@sew-eurodrive.sk http://www.sew-eurodrive.sk Tel. +421 41 700 2513 Fax +421 41 700 2514 sew@sew-eurodrive.sk Tel. +421 48 414 6564 Fax +421 48 414 6566 sew@sew-eurodrive.sk Tel. +421 55 671 2245 Fax +421 55 671 2254 sew@sew-eurodrive.sk Slovenia Celje Pakman - Pogonska Tehnika d.o.o. UI. XIV. divizije 14 SLO - 3000 Celje Tel. +386 3 490 83-20 Fax +386 3 490 83-21 pakman@siol.net 66 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Address List 8 South Africa Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Eurodrive House Cnr. Adcock Ingram and Aerodrome Roads Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Tel. +27 11 248-7000 Fax +27 11 494-3104 http://www.sew.co.za info@sew.co.za Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow Park Cnr. Racecourse & Omuramba Road Montague Gardens Cape Town P.O.Box 36556 Chempet 7442 Cape Town Tel. +27 21 552-9820 Fax +27 21 552-9830 Telex 576 062 cfoster@sew.co.za Durban SEW-EURODRIVE (PROPRIETARY) LIMITED 2 Monaco Place Pinetown Durban P.O. Box 10433, Ashwood 3605 Tel. +27 31 700-3451 Fax +27 31 700-3847 cdejager@sew.co.za Nelspruit SEW-EURODRIVE (PTY) LTD. 7 Christie Crescent Vintonia P.O.Box 1942 Nelspruit 1200 Tel. +27 13 752-8007 Fax +27 13 752-8008 robermeyer@sew.co.za South Korea Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-Dong Ansan 425-120 Tel. +82 31 492-8051 Fax +82 31 492-8056 http://www.sew-korea.co.kr master.korea@sew-eurodrive.com Busan SEW-EURODRIVE KOREA Co., Ltd. No. 1720-11, Songjeong - dong Gangseo-ku Busan 618-270 Tel. +82 51 832-0204 Fax +82 51 832-0230 master@sew-korea.co.kr Spain Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302 E-48170 Zamudio (Vizcaya) Tel. +34 94 43184-70 Fax +34 94 43184-71 http://www.sew-eurodrive.es sew.spain@sew-eurodrive.es Sweden Jönköping SEW-EURODRIVE AB Gnejsvägen 6-8 S-55303 Jönköping Box 3100 S-55003 Jönköping Tel. +46 36 3442 00 Fax +46 36 3442 80 http://www.sew-eurodrive.se jonkoping@sew.se Switzerland Basel Alfred lmhof A.G. Jurastrasse 10 CH-4142 Münchenstein bei Basel Tel. +41 61 417 1717 Fax +41 61 417 1700 http://www.imhof-sew.ch info@imhof-sew.ch Thailand Chonburi SEW-EURODRIVE (Thailand) Ltd. 700/456, Moo.7, Donhuaroh Muang Chonburi 20000 Tel. +66 38 454281 Fax +66 38 454288 sewthailand@sew-eurodrive.com Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 67

8 Address List Tunisia Tunis T. M.S. Technic Marketing Zone Industrielle Mghira 2 Lot No. 39 2082 Fouchana Tel. +216 79 40 88 77 Fax +216 79 40 88 66 http://www.tms.com.tn tms@tms.com.tn Turkey Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL Tel. +90 216 4419163 / 4419164 Fax +90 216 3055867 http://www.sew-eurodrive.com.tr sew@sew-eurodrive.com.tr Ukraine Dnepropetrovsk SEW-EURODRIVE Str. Rabochaja 23-B, Office 409 49008 Dnepropetrovsk Tel. +380 56 370 3211 Fax +380 56 372 2078 http://www.sew-eurodrive.ua sew@sew-eurodrive.ua United Arab Emirates Sharjah Copam Middle East (FZC) Sharjah Airport International Free Zone P.O. Box 120709 Sharjah Tel. +971 6 5578-488 Fax +971 6 5578-499 copam_me@eim.ae USA Production Southeast Region Northeast Region Midwest Region Southwest Region SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518 Lyman, S.C. 29365 SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481 Bridgeport, New Jersey 08014 SEW-EURODRIVE INC. 2001 West Main Street Troy, Ohio 45373 SEW-EURODRIVE INC. 3950 Platinum Way Dallas, Texas 75237 Western Region SEW-EURODRIVE INC. 30599 San Antonio St. Hayward, CA 94544 Additional addresses for service in the USA provided on request! Tel. +1 864 439-7537 Fax +1 864 439-7830 Fax Manufacturing +1 864 439-9948 Fax +1 864 439-0566 Fax Confidential/HR +1 864 949-5557 http://www.seweurodrive.com cslyman@seweurodrive.com Tel. +1 856 467-2277 Fax +1 856 845-3179 csbridgeport@seweurodrive.com Tel. +1 937 335-0036 Fax +1 937 332-0038 cstroy@seweurodrive.com Tel. +1 214 330-4824 Fax +1 214 330-4724 csdallas@seweurodrive.com Tel. +1 510 487-3560 Fax +1 510 487-6433 cshayward@seweurodrive.com Venezuela Valencia SEW-EURODRIVE Venezuela S.A. Av. Norte Sur No. 3, Galpon 84-319 Zona Industrial Municipal Norte Valencia, Estado Carabobo Tel. +58 241 832-9804 Fax +58 241 838-6275 http://www.sew-eurodrive.com.ve ventas@sew-eurodrive.com.ve sewfinanzas@cantv.net 68 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Address List 8 Vietnam Ho Chi Minh City All sectors except for ports, mining and offshore: Nam Trung Co., Ltd 250 Binh Duong Avenue, Thu Dau Mot Town, Binh Duong Province HCM office: 91 Tran Minh Quyen Street District 10, Ho Chi Minh City Hanoi Ports, mining and offshore: DUC VIET INT LTD Industrial Trading and Engineering s A75/6B/12 Bach Dang Street, Ward 02, Tan Binh District, 70000 Ho Chi Minh City Nam Trung Co., Ltd R.205B Tung Duc Building 22 Lang ha Street Dong Da District, Hanoi City Tel. +84 8 8301026 Fax +84 8 8392223 namtrungco@hcm.vnn.vn truongtantam@namtrung.com.vn khanh-nguyen@namtrung.com.vn Tel. +84 8 62969 609 Fax +84 8 62938 842 totien@ducvietint.com Tel. +84 4 37730342 Fax +84 4 37762445 namtrunghn@hn.vnn.vn Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 69

Index Index A Aluminum profile rail...42...9 Disconnection Safe...10 Disposal...45 B Blanking plugs TCS compensation box...19 TVS connection distributor...20 C Cable bushing TIS...-A..-0 Dimension drawing...57 Cable gland...47, 48 Cable lug...47, 48 Cable outlet TLS supply cable...32 Cable type TLS line cable...29 Certifications...46 Clamp area...48 Clamping area...47 Connection Safety notes...10 TLS line cable to TCS10A...32 TLS line cable to TCS10B...33 TLS line cable to TVS10A...34, 36 TLS line cable to TVS10B...35 TLS supply cable to TVS10B...36 Copyright...6 CSA certifications...46 D Dimension drawing Cable bushing TIS...-A..-0...57 Shielding plate...58 TCS10A compensation box...49 TCS10B compensation box...49 TIS...-A..-0 cable bushing grommet...57 TIS...-F..-0 profile section...56 TIS...-H..-0 holding fixture...55 TIS...-P..-0 profile section...55, 56 TIS...-V..-0 installation plate...52 TIS...-X..-0 retaining plate...53, 54 TVS10A connection distributor...50 TVS10B connection distributor...50 E Earth connection TCS10B compensation box...39 TVS10B connection distributor...39 Electrical connection...10 Embedded safety notes...5 EN 60204...46 EN 60417-1/2...46 EN 61140...46 Exclusion of liability...6 F Functional safety technology...9 G Grounding TCS10A compensation box...37 TVS10A connection distributor...37 I Installation...9 Aluminum profile rail...42 TIS...-F..-0 profile section...41 TIS...-P..-0 profile section...41 Universal installation...43 Installation components TIS Installation...40 Installation dimension Installation on aluminum profile rail...42 Universal installation...44 N Nameplate TCS compensation box...15 TVS connection distributor...15 Notes Designation in the documentation...5 O Operation Safety notes...11 70 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

Index P Prefabrication TLS line cable...28 TLS supply cable...32 Tools...28 Product names...6 R Rights to claim under limited warranty...6 S Safe disconnection...10 Safety functions...9 Safety notes Designation in the documentation...5 General...7 Preliminary information...7 Structure of the embedded safety notes...5 Structure of the section-related safety notes...5 Section-related safety notes...5...45 Shielding plate Dimension drawing...58 Signal words in the safety notes...5 Startup Safety notes...11 Storage...9 Supply TLS Connection to TAS...47 Connection to TCS...47 T Target group...7 TCS compensatio box design...19 TCS compensation box blanking plugs...19 Dimension drawing...49 Function...19 Nameplate...15 scope of delivery...16 Type designation...12 TCS10A Compensation box Connection to TLS...32 TCS10A compensation box Earth connection...37 TCS10B compensation box Earth connection...39 TCS10BA Compensation box Connection to TLS...33 TIS installation components type designation...14 TIS...-A..-0 cable bushing design...27 function...27 scope of delivery...18 TIS...-A..-0 cable bushing frame certifications...46 TIS...-A..-0 cable bushing grommet Dimension drawing...57 TIS...-F..-0 profile section certifications...46 design...26 dimension drawing...56 function...26 Installation...41 scope of delivery...18 TIS...-H..-0 holding fixture certifications...46 design...24 dimension drawing...55 function...24 scope of delivery...17 TIS...-P..-0 profile section certifications...46 design...25 dimension drawing...55, 56 function...25 Installation...41 scope of delivery...18 TIS...-V..-0 installation plate design...22 Dimension drawing...52 function...22 scope of delivery...17 TIS...-X..-0 retaining plate design...23 Dimension drawing...53, 54 function...23 scope of delivery...17 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS 71

Index TLS line cable Cable type...29 certifications...46 Connection to TAS...47 connection to TAS...48 Connection to TCS...47 Connection to TCS10A...32 Connection to TCS10B...33 connection to TVS...48 Connection to TVS10A...34, 36 Connection to TVS10B...35 design...21 electrical properties...47 function...21 mechanical properties...46 Prefabrication...28 scope of delivery...17 Soldering cable lugs...30 technical data...46 type designation...13 TLS supply cable cable outlet...32 certifications...46 connection to TAS...48 Connection to TVS10B...36 design...21 electrical properties...47 function...21 mechanical properties...46 prefabrication...32 scope of delivery...17 technical data...46 Tools Prefabrication...28 Trademarks...6 Transport...9 TVS connection distributor Blanking plugs...20 design...20 Dimension drawing...50 function...20 Nameplate...15 scope of delivery...16 Type designation...12 TVS10A Compensation box Connection to TLS...34 TVS10A compensation box Connection to TLS...36 TVS10A connection distributor Earth connection...37 TVS10B Compensation box Connection to TLS...35, 36 TVS10B connection distributor Earth connection...39 Type designation TCS compensation box...12 TIS installation components...14 TLS line cable...13 TVS connection distributor...12 U UL certifications...46 Universal installation...43 72 Operating Instructions MOVITRANS Installation Material TCS, TVS, TLS, TIS

SEW-EURODRIVE Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com