II xhibit -40, udget ine Item ustification: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507: Weapons rocurement, avy / 03: orpedoes and elated quipment / 1: orpedoes and elated quip -1 ine Item umber / itle: 3117 / K-48 orpedo I ode (=ervice eady, =ot ervice eady) : rogram lements for ode Items: ther elated rogram lements: esource ummary rior ears 2014 2015 2016 ase 2016 2016 2017 2018 2019 2020 o omplete rocurement Quantity (nits in ach) - - - 8-8 19 31 40 47 ontinuing ontinuing ross/weapon ystem ost ($ in illions) 0.000-2.153 65.611-65.611 63.982 82.359 109.685 131.000 ontinuing ontinuing ess dvance rocurement ($ in illions) - - - - - - - - - - - - et rocurement (1) ($ in illions) 0.000-2.153 65.611-65.611 63.982 82.359 109.685 131.000 ontinuing ontinuing lus dvance rocurement ($ in illions) - - - - - - - - - - - - bligation uthority ($ in illions) 0.000-2.153 65.611-65.611 63.982 82.359 109.685 131.000 ontinuing ontinuing (he following esource ummary rows are for informational purposes only. he corresponding budget requests are documented elsewhere.) Initial pares ($ in illions) - - - - - - - - - - - - lyaway nit ost ($ in ollars) - - - - - - - - - - - - ross/weapon ystem nit ost ($ in ollars) - - - 8,201K - 8,201K 3,367K 2,657K 2,742K 2,787K ontinuing ontinuing escription: he K48 od 7 Heavyweight orpedo is the.. avy's primary submarine launched nti-ubmarine Warefare (W) and nti-urface Warfare (uw) weapon. rocurements will increase warshot inventory prior to ajor ombat perations. It provides the ubmarine force with an effective weapon against threat submarines and surface combatants to assist in achieving ea ontrol and neutralizing or destroying threats to high value vessels. orpedoes are the only proven weapon system that provides control from seabed to sea surface. [5 / 5001 - Hardware]: unding under this cost code supports the award of two competitive contracts for the K48 od 7 orpedo uidance and ontrol and fter ody/ail one ections from the prime contractors, production est quipment pgrades, engineering change proposals and non-recurring engineering to resolve production issues including obsolescence. onrecurring ngineering () funds base contract year technology refresh due to obsolescence issues and non-deliverable hardware consumed in production acceptance testing. In 2016, funds production of 6 roof of anufacturing () units, unit government testing, first article testing, tooling, test equipment, procurement of technical data package updates and start-up costs for production contractors. ngineering ervices and ngineering hange roposals (s) pay for studies, plans, design changes and implementation of design changes at the contractor(s) level, primarily due to obsolescence that occurs during the contract performance. lso included in this cost code, is the cost of government installation and integration of K48 od 7 uidance and ontrol and fter ody/ail one orpedo ections procured in prior years and is integrated with War eserve K48 od 4 K107 Warhead components and uel anks into an and is then loaded with the operational software and completes quality assurance check-out prior to issuing the K48 od 7 orpedo as Warshot or xercise orpedo. iminishing anufacturing ources () cost funds are provided to address obsolescence issues in the uidance and ontrol (&) and fter ody/ail one sections during the production cycle. he contractors will be required to procure and deliver material for these obsolete components. ther recurring costs fund prior year ixed rice Incentive (I) Is to pay for the government's share of billing price increases along the contract's share line. [5 / 5003 - upport and ncillary quipment]: unding under this cost code provides procurement and maintenance of support and technology refresh of test equipment at aval ndersea Warfare enters (W) Keyport and ewport and the contractor facility for assembly, testing and integration. [5 / 5830 - roduction ngineering]: unding under this cost code provides for production tasks performed by W and K and includes review of contractor generated ngineering hange roposals (s), review and resolution of contractor failures and proposed corrective action, configuration management activities, contractor monitoring, risk analysis, technical problem resolution, software engineering, safety, integrated logistics support, environmental engineering, and information systems. unding maintains production specification in accordance with production processes and provides subject matter experts to support root cause analysis of failed contractor hardware and monitor contractor defect and reduction processes to ensure deficiencies are effectively addressed. unding is also provided for program office acquisition support. I 3117 - K-48 orpedo II avy age 1 of 10-1 ine #21 olume 1-193
II xhibit -40, udget ine Item ustification: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507: Weapons rocurement, avy / 03: orpedoes and elated quipment / 1: orpedoes and elated quip -1 ine Item umber / itle: 3117 / K-48 orpedo I ode (=ervice eady, =ot ervice eady) : rogram lements for ode Items: ther elated rogram lements: [5 / 5840 - Quality ssurance]: unding under this cost code provides for quality assurance (Q) tasks performed by W Keyport and ewport including: Q reviews of the contractor and subcontractors data and documentation indicating conformity to product performance requirements and review of objective quality evidence. [5 / 5860 - cceptance &]: unding under this cost code provides for integration and production acceptance testing of prime contractor hardware sections and Warheads into an K48 od 7 orpedo. I 3117 - K-48 orpedo II avy age 2 of 10-1 ine #21 olume 1-194
II xhibit -40, udget ine Item ustification: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507: Weapons rocurement, avy / 03: orpedoes and elated quipment / 1: orpedoes and elated quip -1 ine Item umber / itle: 3117 / K-48 orpedo I ode (=ervice eady, =ot ervice eady) : rogram lements for ode Items: ther elated rogram lements: xhibits chedule rior ears 2014 2015 2016 ase 2016 2016 itle* xhibits I Quantity / ost (ach) / ($ ) Quantity / ost (ach) / ($ ) Quantity / ost (ach) / ($ ) Quantity / ost (ach) / ($ ) Quantity / ost (ach) / ($ ) Quantity / ost (ach) / ($ ) 1 / K-48 orpedo -5, -5a, -21 - / 0.000 - / - - / 2.153 8 / 65.611 - / - 8 / 65.611 ross/weapon ystem ost - / 0.000 - / - - / 2.153 8 / 65.611 - / - 8 / 65.611 *itle represents 1) the umber / itle for Items; 2) the umber / itle [I] for mmunition; and/or 3) the umber / itle (odification ype) for odifications. ote: s in this xhibit -40 set may not be exact or add due to rounding. ustification: In 15, the avy plans to update and finalize K48 od 7 Heavyweight orpedo echnical ata ackages () for K48 od 7 orpedo omponents and upgrade existing production est quipment. he K48 production restart will contain two separate competitive awards (ach with a base year and 4 option years) starting in 16 for the prime contractors to deliver K48 od 7 orpedo sections. he contractual deliveries from the uidance and ontrol and fter ody/ail one sections will be integrated with war reserve Warheads and uel ank sections by the overnment Intermediate aintenance ctivity (I) at W Keyport, W to create eight (8) ll p ounds (). his effort will increase warshot torpedoes available in support of the pre-ajor ombat perations phase. he orpedo uidance and ontrol ection contains the uidance and ontrol hell, roadband onar rray eceiver (), epth ensor ssembly (), lectromagnet Interference (I) filter, uidance and ontrol ox (), Inertial easurement nit (I), ose rray, re-mplifier, ransmitter, uning ox, and Wirelink. he second competitive contract will procure the orpedo fter ody/ail one ection, which will include the fter ody shell, steering assembly, ail one assembly, engine assembly coolant system, fuel delivery assembly, hydraulic system, alternator/regulator, lube oil pump, and ype 2 cables. W Keyport, W I will perform production acceptance on these K48 od 7 torpedo sections. 16 funds the production of 6 units, unit government testing, first article testing, tooling and test equipment, procurement of technical data package updates, start-up costs and other one-time costs for two production contracts. iminishing anufacturing ources () funds are provided to address obsolescence issues in the uidance and ontrol (&) and fter ody/ail one sections during the production cycle. he contractors will be required to procure and deliver materials for these obsolete components. ther recurring costs fund prior year ixed rice Incentive (I) Is to pay for the government's share of billing price increases along the contract's share line. I 3117 - K-48 orpedo II avy age 3 of 10-1 ine #21 olume 1-195
II xhibit -5, ost nalysis: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507 / 03 / 1 I ode (=ervice eady, =ot ervice eady) : -1 ine Item umber / itle: 3117 / K-48 orpedo /I ode: Item umber / itle [I]: 1 / K-48 orpedo esource ummary rior ears 2014 2015 2016 ase 2016 2016 rocurement Quantity (nits in ach) - - - 8-8 ross/weapon ystem ost ($ in illions) 0.000-2.153 65.611-65.611 ess dvance rocurement ($ in illions) - - - - - - et rocurement (1) ($ in illions) 0.000-2.153 65.611-65.611 lus dvance rocurement ($ in illions) - - - - - - bligation uthority ($ in illions) 0.000-2.153 65.611-65.611 (he following esource ummary rows are for informational purposes only. he corresponding budget requests are documented elsewhere.) Initial pares ($ in illions) - - - - - - ross/weapon ystem nit ost ($ in ollars) - - - 8,201K - 8,201K ote: ubtotals or s in this xhibit -5 may not be exact or add, due to rounding. ost lements Hardware - 5001 - Hardware ost ecurring ost 1.1.1) uidance & ontrol (&) nit ost rior ears 2014 2015 2016 ase 2016 2016 (ach) ost ($ ) nit ost (ach) ost ($ ) nit ost (ach) ection ( ) - - - - - - - - - 1,418K 8 11.347 - - - 1,418K 8 11.347 1.1.2) fter ody/ail one ( ) - - - - - - - - - 933,250.00 8 7.466 - - - 933,250.00 8 7.466 1.1.3) ngineering ervices / s (1) - - - - - - - - - - - 6.519 - - - - - 6.519 1.1.5) iminshing anufacturing ources (2) - - - - - - - - - - - 1.000 - - - - - 1.000 ubtotal: ecurring ost - - - - - - - - - - - 26.332 - - - - - 26.332 on ecurring ost 1.2.1) on ecurring ngineering (3) - - - - - - - - - - - 31.645 - - - - - 31.645 ubtotal: on ecurring ost - - - - - - - - - - - 31.645 - - - - - 31.645 ubtotal: Hardware - 5001 - Hardware ost - - - - - - - - - - - 57.977 - - - - - 57.977 upport - 5003 - upport and ncillary quipment ost 2.1) upport and ncillary quipment - - - - - - - - 0.985 - - 1.200 - - - - - 1.200 ost ($ ) nit ost (ach) ost ($ ) nit ost (ach) ost ($ ) nit ost (ach) ost ($ ) I 3117 - K-48 orpedo II avy age 4 of 10-1 ine #21 olume 1-196
II xhibit -5, ost nalysis: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507 / 03 / 1 I ode (=ervice eady, =ot ervice eady) : ote: ubtotals or s in this xhibit -5 may not be exact or add, due to rounding. ost lements nit ost -1 ine Item umber / itle: 3117 / K-48 orpedo /I ode: Item umber / itle [I]: 1 / K-48 orpedo rior ears 2014 2015 2016 ase 2016 2016 (ach) ost ($ ) nit ost (ach) ost ($ ) nit ost (ach) ubtotal: upport - 5003 - upport and ncillary quipment ost - - - - - - - - 0.985 - - 1.200 - - - - - 1.200 upport - 5830 - roduction ngineering ost 3.1) roduction ngineering (In-House & tr) - - - - - - - - 1.168 - - 5.173 - - - - - 5.173 ubtotal: upport - 5830 - roduction ngineering ost - - - - - - - - 1.168 - - 5.173 - - - - - 5.173 upport - 5840 - Quality ssurance ost 4.1) Quality ssurance - - - - - - - - - - - 1.261 - - - - - 1.261 ubtotal: upport - 5840 - Quality ssurance ost - - - - - - - - - - - 1.261 - - - - - 1.261 ross/weapon ystem ost - - 0.000 - - - - - 2.153 8,201K 8 65.611 - - - 8,201K 8 65.611 ost ($ ) nit ost (ach) ost ($ ) nit ost (ach) ost ($ ) nit ost (ach) ost ($ ) ( ) indicates the presence of a -5a ootnotes: (1) unds plans, design changes and implementation of design changes at the contractor level primarily due to obsolescence that occurs during the contract performance for two prime contractors; one for uidance and ontrol and fter ody and the other for the ail one sections. (2) unds are provided to address obsolescence issues in the uidance and ontrol (&) and fter ody/ail one sections during the production cycle. he contractors will be required to procure and deliver material for these obsolete components. (3) 16 funds production of 6 roof of anufacturing () units, unit government testing, first article testing, tooling, test equipment, procurement of technical data package updates and start-up costs for the production contracts. I 3117 - K-48 orpedo II avy age 5 of 10-1 ine #21 olume 1-197
II xhibit -5a, rocurement History and lanning: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507 / 03 / 1 ost lements ontractor and ocation -1 ine Item umber / itle: 3117 / K-48 orpedo ethod/ype or unding ehicle ocation of ward ate ate of irst elivery Item umber / itle [I]: 1 / K-48 orpedo (ach) nit ost 1.1.1) uidance & ontrol (&) ection ( ) 2016 & ection - 16 / / pr 2016 pr 2019 8 1,418K 1.1.2) fter ody/ail one ( ) 2016 fterbody/ail one ection - 16 / / ay 2016 pr 2019 8 933,250.00 pecs vail ow? ate evision vailable Issue ate ( ) indicates the presence of a -21 I 3117 - K-48 orpedo II avy age 6 of 10-1 ine #21 olume 1-198
II I 3117 - K-48 orpedo II avy age 7 of 10-1 ine #21 xhibit -21, roduction chedule: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507 / 03 / 1-1 ine Item umber / itle: 3117 / K-48 orpedo Item umber / itle [I]: 1 / K-48 orpedo ost lements (nits in ach) iscal ear 2016 iscal ear 2017 alendar ear 2016 alendar ear 2017 # I Q I 1 2015 1 1.1.1) uidance & ontrol (&) ection 1 2016 8-8 - - - - - - - - - - - - - - - - - - 8 1.1.2) fter ody/ail one 2 2016 8-8 - - - - - - - - - - - - - - - - - 8 olume 1-199
II I 3117 - K-48 orpedo II avy age 8 of 10-1 ine #21 xhibit -21, roduction chedule: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507 / 03 / 1-1 ine Item umber / itle: 3117 / K-48 orpedo Item umber / itle [I]: 1 / K-48 orpedo ost lements (nits in ach) iscal ear 2018 iscal ear 2019 alendar ear 2018 alendar ear 2019 # I Q I 1 2017 1 1.1.1) uidance & ontrol (&) ection 1 2016 8-8 - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 2 1.1.2) fter ody/ail one 2 2016 8-8 - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 2 olume 1-200
II I 3117 - K-48 orpedo II avy age 9 of 10-1 ine #21 xhibit -21, roduction chedule: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507 / 03 / 1-1 ine Item umber / itle: 3117 / K-48 orpedo Item umber / itle [I]: 1 / K-48 orpedo ost lements (nits in ach) iscal ear 2020 iscal ear 2021 alendar ear 2020 alendar ear 2021 # I Q I 1 2019 1 1.1.1) uidance & ontrol (&) ection 1 2016 8 6 2 1 1-1.1.2) fter ody/ail one 2 2016 8 6 2 1 1 - olume 1-201
II xhibit -21, roduction chedule: 2016 avy ate: ebruary 2015 ppropriation / udget ctivity / udget ub ctivity: 1507 / 03 / 1 roduction ates (ach / ear) ef # ame - ocation or 2016 1-8-5 or 2016 X or 2016-1 ine Item umber / itle: 3117 / K-48 orpedo rior to ct 1 fter ct 1 Initial fg rocurement eadtime (onths) fter ct 1 rior to ct 1 Item umber / itle [I]: 1 / K-48 orpedo fter ct 1 eorder fg fter ct 1 1 & ection - 16 - - - - - - 36 36 - - - - 2 fterbody/ail one ection - 16 - - - - - - 35 35 - - - - "" in the elivery chedule indicates the ontract ward ate. ote: ue to space limitations, quantities in the xhibit -21 delivery calendar are truncated and rounded based on the maximum quantity in the calendar as follows. If the maximum quantity is less than or equal to than 9,999, all quantities are shown as each. If the maximum quantity is between 10,000 and 999,999 all quantities are shown in thousands. If the maximum quantity is between 1,000,000 and 999,999,999 all quantities are shown in millions (rounded to the nearest thousand).if the maximum quantity is equal or greater than 1,000,000,000 all quantities are shown in billions (rounded to the nearest million). I 3117 - K-48 orpedo II avy age 10 of 10-1 ine #21 olume 1-202