Two-Hand-Control Modules

Two-Hand-Control Modules DUO-TOUCH SG, Type IIIC, STB-compatible Models AT-FM-10K 24V ac/dc.................. 166 AT-GM-13A 115V ac/24v dc.............. 166 AT-HM-13A 230V ac/24v dc.............. 166 New! DUO-TOUCH SG with Muting, Type IIIC, STB-compatible Models AT-GM-11KM 115V ac/24v dc............. 168 AT-HM-11KM 230V ac/24v dc............. 168 STB Series Touch Buttons.................. 170 DUO-TOUCH, Type IIIB, OTB-compatible Models AT-AM-2A 115V ac.................... 174 AT-BM-2A 230V ac.................... 174 AT-FM-2A 24V ac/dc................... 174 OPTO-TOUCH (OTB) Series Touch Buttons....... 176 Accessories........................... 179! WARNING When properly installed, a DUO-TOUCH two-hand-control safety module and its associated hand controls provide protection only for the hands of the machine operator. It is necessary to install point-of-operation guarding devices, such as safety light screens and/or hard guards, to protect personnel from hazardous machinery. Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 165

DUO-TOUCH SG DUO-TOUCH SG Two-Hand-Control Modules Diverse-redundant microcontrollers Monitors two Banner STB Self-Checking Optical Touch Buttons or any actuation device pair, each with one normally open and one normally closed contact set Redundant, forced-guided output contacts rated at 6 A Feedback input monitors external machine control elements 5 indicator LEDs for Power, Fault, Input 1, Input 2 and 24V ac/dc operation DIN-rail-mountable housing with removable terminal blocks Tested to Safety Category 4 ISO 13849 (EN 954) ISO 13851 (EN 574) functional Type IIIc two-hand control Actual 500 ms (max.) simultaneity requirement for touch button operation provides increased machine operating efficiency Note: For general hookup information, see pages 348-351. Models Enclosure Response Supply Voltage Type Timing Diagram AT-FM-10K 35 ms (off) 24V ac/dc DUO-TOUCH SG Two redundant N.O. safety relay contacts Power Feedback Loop* AT-GM-13A AT-HM-13A Polycarbonate NEMA 1 (IEC IP20) 35 ms (off) 35 ms (off) 115V ac/24v dc 230V ac/24v dc Four redundant N.O. safety contacts plus 3 Aux.: 1 NPN, 1 PNP, and 1 N.C. contact SW1 SW2 < 0.5 s < 0.5 s > 0.5 s Feedback Open SW1 tied down SW2 tied down Kits are available which include one DUO-TOUCH SG Safety Module and two STB Touch Buttons; see chart below. STB Touch Buttons are also available separately, see page 170. Kits Includes 2 STB Touch Buttons and a DUO-TOUCH SG Safety Module ATK-VP6 ATK-VP6Q ATK-VP6Q5 ATK-VR81 ATK-VR81Q ATK-VR81Q6 ATGMK-VP6 ATGMK-VP6Q ATGMK-VP6Q5 ATHMK-VP6 ATHMK-VP6Q ATHMK-VP6Q5 DUO-TOUCH SG Safety Module AT-FM-10K AT-GM-13A AT-HM-13A DUO-TOUCH SG Kits Models STBVP6 STBVP6Q STBVP6Q5 STBVR81 STBVR81Q STBVR81Q6 STBVP6 STBVP6Q STBVP6Q5 STBVP6 STBVP6Q STBVP6Q5 s PNP Relay STB Touch Buttons Cable/Connector* 4-wire integral cable 4-Pin Mini-style QD 4-Pin Euro-style QD 5-wire integral cable 5-Pin Mini-style QD 5-Pin Euro-style QD 4-wire integral cable 4-Pin Mini-style QD 4-Pin Euro-style QD 4-wire integral cable 4-Pin Mini-style QD 4-Pin Euro-style QD * 9 m (30') cables are available by adding suffix W/30 to the kit model number including any cabled sensor (e.g., ATK-VP6 W/30). QD models require an accessory QD cable. See page 179. PNP PNP Supply Voltage 10 to 30V dc 20 to 30V ac/dc 10 to 30V dc 10 to 30V dc 166 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Power Fault In 1 In 2 Two-Hand-Control Modules DUO-TOUCH SG Supply Voltage and Current Supply Protection Circuitry Configuration Response Time Input Requirements Dimensions Safety Category Protected against transient voltages and reverse polarity (dc hookup is without regard to polarity) Model AT-FM-10K: s (K1 and K2): two redundant (total of four) forced-guided safety relay contacts Models AT-..M-13A: s (K1 and K2): four redundant (total of eight) forced-guided safety relay contacts Contact ratings: Max. voltage: 250V ac or 220V dc Min. voltage: 15V ac/dc Max. current: 6A (resistive load) Min. current: 30 ma Max. power: 1500 VA, 200 watts Min. power: 0.5 VA, 0.5 watts Mechanical life: 50,000,000 operations Electrical life: 150,000 cycles (typically @ 1.5 kva switching power) NOTE: Transient suppression is recommended when switching inductive loads. Install suppressors across load. Never install suppressors across output contacts. See Warning on page 347. 35 milliseconds maximum ON/OFF Model AT-FM-10K: s from actuating devices (1 N.O. and 1 N.C.) must each be capable of switching 10 to 50 ma @ 18 to 30V dc. Model AT-..M-13A: s from actuating devices (1 N.O. and 1 N.C.) must each be capable of switching 20 ma @ 12V dc. Simultaneity Monitoring Period 500 milliseconds Status Indicators 4 green LED indicators: 1 red LED indicator: Power ON Fault Input 1 energized Input 2 energized Housing Polycarbonate. Rated NEMA 1 (IEC IP20) Mounting Certifications DUO-TOUCH SG Two-Hand-Control Module Specifications Model AT-FM-10K: 24V ac/dc ±15% at 150 ma Model AT-GM-13A: 115V ac/24v dc ±15% at 150 ma or 120V ac Model AT-HM-13A: 230V ac/24v dc ±15% at 150 ma or 230V ac Mounts to standard 35 mm DIN rail track. Safety modules must be installed inside an enclosure rated NEMA 3 (IEC IP54), or better. Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6 Connections See pages 348-351 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs) Operating Conditions Temperature: 0 to +50 C (+32 to 122 F) Max. Relative Humidity: 90% @ +50 C (non-condensing) See dimension drawings below. 4 per ISO 13849-1 (EN 954-1); Type IIIC per ISO 13851 (EN 574) AT-FM-10K DUO-TOUCH SG Safety Module Dimensions AT-..M-13A DUO-TOUCH SG Safety Module Dimensions 22.5 mm (0.89") 45 mm (1.8") 118.0 mm (4.65") 118.0 mm (4.6") S21 S33 S11 A1 13 23 33 Power Machine Safety AT-FM-10K K1 CH. 1 CH. 2 K2 84.0 mm (3.31") S12 S11 S13 S22 S21 S23 A1 A2 B1 B2 Z1 Z2 Y1 Y2 K1 K2 K1 51 K2 52 84 mm (3.3") 14 24 34 A2 S22 S34 S12 13 14 23 24 33 34 43 44 Y30 Y31 Y32 Y33 51 52 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 167

DUO-TOUCH SG DUO-TOUCH SG Two-Hand-Control Modules with Muting Diverse-redundant microcontrollers Supplies power and monitors two Banner STB Self-Checking Optical Touch Buttons or any two mechanical push buttons with one normally open and one normally closed contact each Two redundant, forced-guided output contacts rated at 6 A Two auxiliary solid-state outputs (NPN and PNP), plus auxiliary N.C. relay output Feedback input monitors external machine control elements 7 indicator LEDs for Power, Fault, Input 1, Input 2, SSI, M1/M2, and 24V dc plus 115V ac or 230V ac operation, depending on model DIN-rail-mountable 67.5 mm-wide housing with removable terminal blocks 500 ms (max.) simultaneity requirement for touch-/push button operation Two mute inputs allow release of actuating buttons during the non-hazardous portion of the machine cycle Safety Stop Interface (SSI) allows for connection of E-stop, supplemental safeguards, E- stop Top stop, anti-repeat devices, or the output of a brake monitor controller Note: For general hookup information, see page 352. Models Enclosure Response Voltage Supply DUO-TOUCH SG with Muting Type Timing Diagram AT-GM-11KM Polycarbonate NEMA 1 (IEC IP20) 35 ms 115V ac/ 24V dc 2 redundant N.O. safety contacts + 3 Aux.: 1 NPN 1PNP, and 1 N.C. contact Power SSI M1 M2 ML Feedback Loop* SW1 AT-HM-11KM Polycarbonate NEMA 1 (IEC IP20) 35 ms 230V ac/ 24V dc 2 redundant N.O. safety contacts + 3 Aux.: 1 NPN 1PNP, and 1 N.C. contact SW2 < 0.5 s < 0.5 s < 0.5 s Feedback Open SW1 (or SW2) tied down * Feedback loop can remain closed at all times (if jumpered), when no monitoring contacts available. Mute Cycle Stop caused by opening MI SSI Stop THC prevented command by open SSI 168 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

DUO-TOUCH SG Supply Voltage and Current DUO-TOUCH SG Two-Hand-Control Module with Muting Specifications Model AT-GM-11KM: 115V ac/24v dc ±15% at 150 ma or 120V ac Model AT-HM-11KM: 230V ac/24v dc ±15% at 150 ma or 230V ac Supply Protection Circuitry Configuration Response Time Input Requirements Dimensions Protected against transient voltages and reverse polarity (dc hookup is without regard to polarity) Models AT-..M-11KM: s (K1 and K2): two redundant (total of four) forced-guided safety relay contacts Contact ratings: Max. voltage: 250V ac/dc Max. current: 6A ac or dc (resistive load) Max. power: 1500 VA, 150 watts Mechanical life: 50,000,000 operations Electrical life: 150,000 cycles (typically @ 1.5 kva switching power) NOTE: Transient suppression is recommended when switching inductive loads. Install suppressors across load. Never install suppressors across output contacts. See Warning on page 347. Vibration Resistance 10 to 55Hz @ 0.35 mm displacement per IEC 68-2-6 Connections See page 352 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs) Operating Conditions Temperature: 0 to +50 C (+32 to 122 F) Max. Relative Humidity: 90% @ +50 C (non-condensing) Safety Category 35 milliseconds maximum ON/OFF Model AT-FM-10K: s from actuating devices (1 N.O. and 1 N.C.) must each be capable of switching 10 to 50 ma @ 18 to 30V dc. Model AT-..M-13A: s from actuating devices (1 N.O. and 1 N.C.) must each be capable of switching 20 ma @ 12V dc. Simultaneity Monitoring Period 500 milliseconds Status Indicators 4 green LED indicators: 1 red LED indicator: Power ON Fault Input 1 energized Input 2 energized Housing Polycarbonate. Rated NEMA 1 (IEC IP20) Mounting Certifications Mounts to standard 35 mm DIN rail track. Safety modules must be installed inside an enclosure rated NEMA 3 (IEC IP54), or better. See dimension drawings below. 4 per ISO 13849-1 (EN 954-1); Type IIIC per ISO 13851 (EN 574) Approvals in process. Contact factory for more information. AT-GM/HM-11KM DUO-TOUCH SG Safety Module with Muting Dimensions 86.0 mm (2.38") 118.0 mm (4.65") 67.5 mm (2.65") Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 169

STB Series Optical Touch Buttons STB Self-Checking Touch Buttons Patented design features redundant optical channels monitored by diverse microcontrollers to provide a control reliable input for two-hand-control safety circuits Continuous internal self-checking operation Ergonomically designed to eliminate hand, wrist and arm stresses associated with repeated switch operation; require no physical pressure to operate Immune to ambient light, EMI and RFI interference High excess gain cuts through heavy contamination Yellow field cover included LED power, output and fault indicators Note: For general hookup information, see pages 353 and 354. STB Self-Checking Momentary Action Switches Models STBVP6 STBVP6Q STBVP6Q5 STBVR81 STBVR81Q STBVR81Q6 STBVP6L STBVP6LQ STBVP6LQ5 STBVR81L STBVR81LQ STBVR81LQ6 Cable 4-wire integral cable 4-Pin Mini-style QD 4-Pin Euro-style QD 5-wire integral cable 5-Pin Mini-style QD 5-Pin Euro-style QD 4-wire integral cable 4-Pin Mini-style QD 4-Pin Euro-style QD 5-wire integral cable 5-Pin Mini-style QD 5-Pin Euro-style QD Upper Housing Polysulfone Lexan Supply Voltage Type 10 to 30V dc Complementary PNP 20 to 30V ac/dc 20 to 30V ac/dc Two Independent and Complementary Relays 10 to 30V dc Complementary PNP Two Independent and Complementary Relays DUO-TOUCH SG Compatibility Use any DUO-TOUCH SG two-hand-control module (see pp. 166-169) Notes: i) 9 m (30') cables are available by adding suffix W/30 to the model number of any cabled STB (e.g., STBVP6 W/30) ii) QD models require an accessory QD cable. See page 179 for more information. iii) STB models are not compatible with AT-..M-2A DUO-TOUCH modules due to power input requirements! WARNING... Not a Stand-Alone Safety Device STB Series Touch Buttons are intended to be part of a type IIIC two-hand-control system, and are not, by themselves, safety devices. To be used in a safety application, the STB must be interfaced with a type IIIC two-hand-control module such as a Banner DUO-TOUCH SG module, in order to meet all relevant safety requirements of the appropriate standards. 170 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

STB Series Optical Touch Buttons STB Touch Button Dimensions Integral Cable Mini-Style Quick-Disconnect 59.9 mm (2.36") 27.9 mm (1.10") 43.2 mm (1.70") 35.0 mm (1.38") Power ON/OFF Indicator (Green) 22.1 mm (0.87") M30 External Threads Jam Nut, Lock Ring, and Seal Washers are Supplied NPSM Internal Threads 22.1 mm (0.87") 13.0 mm (0.50") Indicator (Green) Mini-style QD Connector M30 External Threads Jam Nut, Lock Ring, and Seal Washers are Supplied Euro-Style Quick-Disconnect With Field Cover 51.0 mm (2.0") 69 mm (2.7") 74.0 mm (2.9") 15.2 mm (0.6") Euro-style QD Connector Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 171

STB Series Optical Touch Buttons Supply Voltage and Current Supply Protection Circuitry Configuration Rating STB Series Optical Touch Buttons Specifications STBVP6 Models: 10 to 30V dc; Power Consumption: approx. 1.8 W @ 24V dc (with no output load) STBVR81 Models: 20 to 30V ac/dc; Power Consumption: approx. 1.8 W/1.8 VA @24V ac/dc Protected against transient voltages and reverse polarity STBVP6 Models: Complementary PNP (sourcing) open collector transistors STBVR81 Models: Complementary electromechanical relay STBVP6 Models (solid-state outputs): Max. load: 150 ma On-state saturation voltage: 15V @ full load Off-state leakage current: < 1 µa) STBVR81 Models (electromechanical relay): Max. voltage: 150V dc, 125V ac Max. switching current: 1A Max. resistive load power: 60 VA or 30 W dc Mechanical life of relay: 50,000,000 Electrical life of relay: 150,000 (typically @ 1.5 kva switching power) Protection Response Time Indicators Construction Environmental Rating Connections Ambient Light Immunity EMI/RFI Immunity Operating Conditions Application Notes All models protected against false pulse on power-up. Models with solid-state outputs have overload and short-circuit protection. 20 milliseconds on/off 2 green LED indicators: Power: ON power applied OFF power off /fault: ON button is activated OFF button is deactivated Flashing internal fault or blocked button on power-up detected Totally encapsulated, non-metallic enclosure. Black polysulfone or red Lexan polycarbonate upper housing (see Application Notes below); fiber-reinforced PBT polyester base. Electronics fully epoxyencapsulated. Supplied with polypropylene (TP) field cover. Meets NEMA standards 1, 3, 4, 4X, 12 and 13; IEC IP66 PVC-jacketed cables standard on integral-cable kits; QD fitting, depending on model. Accessory QD mating cables required for QD models; see Accessories, page 179. STBVP6 Models: 4-wire (4-pin Mini-style QD) STBVR81 Models: 5-wire (5-pin Mini-style QD) Integral 9 m (30') cables are also available; see page 179. See pages 353 and 354 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs) Up to 100,000 lux Immune to EMI and RFI noise sources per IEC 947-5-2 Temperature: 0 to +50 C (+32 to +122 F) Max. relative humidity: 90% @ +50 C (non-condensing) Environmental considerations for models with polysulfone upper housings: The polysulfone upper housing will become brittle with prolonged exposure to outdoor sunlight. Window glass effectively filters ultraviolet light and provides excellent protection from sunlight. Avoid contact with strong alkalis. Clean periodically using mild soap solution and a soft cloth. Certifications Environmental considerations for models with Lexan polycarbonate upper housings: Avoid prolonged exposure to hot water and moist high-temperature environments above 66 C (150 F). Avoid contact with aromatic hydrocarbons (such as xylene and toluene), halogenated hydrocarbons and strong alkalis. Clean periodically using mild soap solution and a soft cloth. (Meets ISO13851 IIIC when used with AT-FM-10K) Approvals in process for use with AT-..M-13A & AT-..M-11KM 172 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

STB Series Optical Touch Buttons Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 173

DUO-TOUCH DUO-TOUCH Two-Hand-Control Modules Simultaneous actuation (250 ms typical) of both hand controls generates an output signal; if either hand is released, the output signal from the DUO-TOUCH is canceled and cannot be reestablished until both hand controls have been released, and then simultaneously actuated Redundant forced-guided output contacts which are monitored to prevent an output signal from occurring if a fault is detected Models available for 24V ac/dc, 120V ac, and 240V ac operation Design complies with UL category QUHP, when used to control part-revolution clutched machinery Tested to Safety Category 4 per ISO 13849 (EN 954) Qualifies as functional Type IIIA or IIIB two-hand control per European standard ISO 13849 (EN 574) Note: For general hookup information, see page 355. Models Enclosure Response Supply Voltage DUO-TOUCH Type Timing Diagram AT-AM-2A 115V ac Power Feedback Loop AT-BM-2A Polycarbonate NEMA 1 (IEC IP20) 25 ms 230V ac Two redundant N.O. safety contacts Input SW1 Input SW2 AT-FM-2A 24V ac or dc < 250 ms (Typ.) < 125 ms > 125 ms Feedback Open SW1 tied down SW2 tied down Kits are available which include one DUO-TOUCH safety module and two OPTO-TOUCH switches; see chart below. Note that cables for quick-disconnect OPTO- TOUCH switches are ordered separately (see page 179 for cable information). OPTO-TOUCH switches are also available separately; see page 176. DUO-TOUCH Kits Models Supply Voltage DUO-TOUCH Model OPTO-TOUCH Models OPTO-TOUCH AT-AM-K5 AT-AM-K5Q 115V ac AT-AM-2A (2) OTBA5 (2) OTBA5QD AT-BM-K5 AT-BM-K5Q 230V ac AT-BM-2A (2) OTBB5 (2) OTBB5QD SPDT Electromechanical Relay AT-FM-K81 AT-FM-K81Q 24V ac/dc AT-FM-2A (2) OTBVR81 (2) OTBVR81QD AT-FM-K6 AT-FM-K6Q 24V dc AT-FM-2A (1) OTBVN6 (1) OTBVP6 (1) OTBVN6QD (1) OTBVP6QD Normally-open Solid-state 174 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

R R Two-Hand-Control Modules DUO-TOUCH Supply Voltage and Current Supply Protection Circuitry Configuration DUO-TOUCH Two-Hand-Control Module Specifications AT-FM-2A: 24 V ac/dc ±15%, 50/60 Hz; Power Consumption: approx. 4.5 W AT-AM-2A: 115V ac ±15%, 50/60 Hz; Power Consumption: approx. 4.5 W AT-BM-2A: 230V ac ±15%, 50/60 Hz; Power Consumption: approx. 4.5 W Protected against transient voltages and reverse polarity (dc hookup is without regard to polarity) s (K1 and K2): two redundant (i. e. total of four) safety relay (forced-guided) contacts Contact ratings: Max. voltage: 250V ac or 250V dc Max. current: 4A ac or dc (resistive load) Max. power: 1000 VA, 20 watts Mechanical life: 10,000,000 operations Electrical life: 100,000 at full resistive load NOTE: Transient suppression is recommended when switching inductive loads. Install suppressors across load. Never install suppressors across output contacts. Auxiliary Monitor (K3): One non-safety relay contact Max. switching voltage: 125V ac or V dc Max. switching current: 500 ma (resistive load) Response Time Input Requirements Simultaneity Monitoring Period Status Indicators Housing Mounting 25 milliseconds maximum Inputs must each be capable of switching 40 to 100 ma @ 12 to 18V dc. 250 milliseconds (typical), 170 milliseconds min. <500 milliseconds under all fault conditions 3 green LED indicators: Power ON K1 energized K2 energized Polycarbonate. Rated NEMA 1, IEC IP20 Mounts to standard 35 mm DIN rail track. DUO-TOUCH modules must be installed inside an enclosure rated NEMA 3, IEC IP54, or better. Vibration Resistance 10 to 55 Hz @.35 mm displacement per IEC 68-2-6 Connections Operating Conditions Dimensions Safety Category Certifications See page 355 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs) Temperature: 0 to 50 C (32 to 122 F) Max. relative humidity: 90% @ +50 C (non-condensing) See dimensions below. 4 per ISO 13849 (EN 954-1); Type IIIA when used with optical touch buttons, Type IIIB with mechanical push buttons LISTED Presence Sensing Devices Safety In Electronics DUO-TOUCH Module Dimensions 35.0 mm (1.38") DIN Mounting Slot 110.0 mm (4.33") DIN Mounting Tab (Supplied) 45.0 mm (1.77") 75.0 mm (2.95") Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 175

OPTO-TOUCH Touch Buttons OPTO-TOUCH Touch Buttons General purpose photoelectric touch buttons provide a superior substitute or replacement for mechanical push buttons Ergonomically designed to eliminate hand, wrist and arm stresses associated with repeated switch operation; no physical pressure is required to operate the device Immune to ambient light, EMI and RFI interference Very high excess gain cuts through heavy contamination Two LEDs indicate switch status Choice of polysulfone or Lexan polycarbonate upper housing (see Specifications); rugged and totally sealed housings are suitable even for wet environments All models are supplied with a black polypropylene field cover designed to prevent inadvertent switch activation; red, yellow or green field covers are available as options Models OTBVN6 OTBVN6QD OTBVN6L OTBVN6LQD OTBVP6 OTBVP6QD OTBVP6L OTBVP6LQD OTBVR81 OTBVR81QD OTBVR81L OTBVR81LQD OTBA5 OTBA5QD OTBA5L OTBA5LQD OTBB5 OTBB5QD OTBB5L OTBB5LQD Cable 4-Pin Mini QD 4-Pin Mini QD 4-Pin Mini QD 4-Pin Mini QD 5-Pin Mini QD 5-Pin Mini QD 5-Pin Mini QD 5-Pin Mini QD 5-Pin Mini QD 5-Pin Mini QD Upper Housing Polysulfone Lexan Polysulfone Lexan Polysulfone Lexan Polysulfone Lexan Polysulfone Lexan Note: For general hookup information, see page 356. OPTO-TOUCH (OTB) Momentary Action Switches Supply Voltage 10-30V dc 20-30V ac or dc 120V ac 220/240V ac Type Complementary NPN Complementary PNP SPDT Electromechanical Relay DUO-TOUCH Compatibility AT-FM-2A (Requires one NPN and one PNP model OTB) AT-FM-2A (Requires 2 OTBs) AT-AM-2A (Requires 2 OTBs) AT-BM-2A (Requires 2 OTBs) Notes: i) 9 m (30') cables are available by adding suffix W/30 to the model number of any cabled OTB (e.g., OTBA5 W/30) ii) A model with a QD connector requires an optional mating cable. See page 179 for more information. iii) Red, green or yellow field covers are available as options. See page 180 for more information.! WARNING... Not a Stand-Alone Safety Device OTB Series Touch Buttons are intended as general purpose initiators, and are not, by themselves, safety devices. To be used in a safety application, the OTB must be interfaced with a certified type IIIA or IIIB two-hand-control module with external device monitoring capability, such as the Banner AT-..-2.., in order to meet all relevant safety requirements of the appropriate standards. 176 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

R Two-Hand-Control Modules OPTO-TOUCH Touch Buttons Supply Voltage and Current Supply Protection Circuitry Configuration Rating OPTO-TOUCH (OTB) Specifications OTBVR81 models: 20 to 30V ac/dc OTBA5 models: 105 to 130V ac, 50-60 Hz OTBB5 models: 210 to 250V ac, 50-60 Hz OTBVN6/VP6 models: 10 to 30V dc All models require less than 25 ma (exclusive of load) Protected against reverse polarity and transient voltages OTBVR81, OTBA5, and OTBB5 models: SPDT electromechanical relay OTBVN6 models: Complementary (SPDT) NPN (sinking) open-collector transistor OTBVP6 models: Complementary (SPDT) PNP (sourcing) open-collector transistors Models with electromechanical relay: Max. switching current: 7 amps (resistive load), 1 HP maximum Min. load: 0.05 watts (dc), 0.05 VA (ac) Mechanical life of relay: 50,000,000 operations (minimum) Electrical life of relay: 100,000 operations (min.) at full resistive load Transient suppression is recommended when switching inductive loads Response Time Protection Models with solid-state outputs: 150 ma maximum load (each output) On-state saturation voltage: <1 volt at signal levels; <1.5 volts at full load Off-state leakage current: <1 microamp 100 ms All models protected against false pulse on power-up Models with solid-state outputs have overload and short circuit protection Indicators Construction Environmental Rating Connections Ambient Light Immunity EMI/RFI Immunity Operating Conditions Application Notes Certifications Two red indicator LEDs: one lights whenever power is applied; the other lights whenever the normally-open output is conducting Totally encapsulated, non-metallic enclosure. Black polysulfone or red Lexan polycarbonate upper housing (see Application Notes below); fiber-reinforced thermoplastic polyester base. Electronics fully epoxy-encapsulated. Supplied with a field cover of polypropylene (TP). Meets NEMA standards 1, 3, 4, 4X, 12 and 13; IEC IP66 PVC-jacketed or 9 m (30') cables, or mini-style quick-disconnect (QD) fitting are available. QD cables are ordered separately. See page 356 for general hookup information. Max. terminal torque is 0.8 N-m (0.6 ft-lbs) 120,000 lux (direct sunlight) Immune to both single and mixed EMI and RFI noise sources Temperature: -20 to +50 C (-4 to +122 F) Max. relative humidity: 90% at 50 C (non-condensing) Environmental Considerations for models with polysulfone upper housings: The polysulfone upper housing will become embrittled with prolonged exposure to outdoor sunlight. Window glass effectively filters longer wavelength ultraviolet light and provides excellent protection from sunlight. Environmental Considerations for models with Lexan polycarbonate upper housings: Avoid prolonged exposure to hot water and moist high-temperature environments above 66 C (150 F). Avoid contact with aromatic hydrocarbons (such as xylene and toluene), halogenated hydrocarbons and strong alkalis. Clean periodically using mild soap solution and a soft cloth. Avoid strong alkaline materials. Press Control Lexan is a registered trademark of General Electric Co. Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 177

OPTO-TOUCH Touch Buttons OPTO-TOUCH Button Dimensions Integral Cable Mini-Style Quick-Disconnect Upper Housing: Black Polysulfone or Red Lexan Base: Black Fiber Reinforced Valox 59.9 mm (2.36") 27.9 mm (1.10") 43.2 mm (1.70") 35.0 mm (1.38") Upper Housing: Black Polysulfone or Red Lexan Base: Black Fiber Reinforced Valox 59.9 mm (2.36") 27.9 mm (1.10") 43.2 mm (1.70") 35.0 mm (1.38") Indicator LEDs are Visible in These Areas 22.1 mm (0.87") Indicator LEDs are Visible in These Areas 22.1 mm (0.87") M30 External Threads Jam Nut, Lock Ring, and Seal Washers are Supplied NPSM Internal Threads Indicator LED States: LED 1 Turns ON When the Unit is Powered Up LED 2 Follows the Action of the 13.0 mm (0.50") Indicator LED States: LED 1 Turns ON When the Unit is Powered Up LED 2 Follows the Action of the Mini-style QD Connector M30 External Threads Jam Nut, Lock Ring, and Seal Washers are Supplied With Field Cover 51.0 mm (2.0") 69 mm (2.7") 74.0 mm (2.9") 178 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164

Accessories OPTO-TOUCH and STB Touch Buttons Modifications Model Suffix Modification Description Example of Model Number W/30 9 m (30') cable All OPTO-TOUCH and STB touch buttons may be ordered with an integral 9 m (30') cable in place of the standard cable OTBVN6 W/30 STBVP6 W/30 OPTO-TOUCH and STB Quick-Disconnect (QD) Cables Style Model Length Used with: Dimensions Pin-out 4-Pin Euro Straight 5-Pin Euro Straight 4-Pin Mini Straight MQDC-406 MQDC-415 MQDC-430 MQDC1-506 MQDC1-515 MQDC1-530 MBCC-406 MBCC-412 MBCC-430 5 m (15') 9 m (30') 5 m (15') 9 m (30') 4 m (12') 9 m (30') All STB with Q5 model suffix All STB with Q6 model suffix All OPTO-TOUCH QD model suffix with PNP/NPN outputs and STB Q model suffix with PNP outputs 44 mm max. (1.7") 61 mm max. (2.4") ø 15 mm (0.6") M12 x 1 7/8-16UN-2B Brown Wire Black Wire Brown Wire Black Wire White Wire Brown Wire White Wire Blue Wire White Wire Blue Wire Gray Wire Black Wire Blue Wire 5-Pin Mini Straight MBCC-506 MBCC-512 MBCC-530 4 m (12') 9 m (30') All OPTO-TOUCH QD model suffix and STB Q model suffix with electromechanical relay ø 28 mm max. (1.1") White Wire Brown Wire Yellow Wire Black Wire Blue Wire 35 mm DIN Rail Track for Model Length L Description Dimensions DIN-35-70 70 mm (2.7") Track designed to hold one DUO-TOUCH safety module L 35 mm DIN Rail DIN-35-105 105 mm (4.1") Track designed to hold two DUO-TOUCH safety module 35 mm (1.4") 25.4 mm (1.00") 35 mm (1.4") DIN-35-140 140 mm (5.5") Track designed to hold three DUO-TOUCH safety module 5.3 mm (0.21") 7.6 mm (0.30") Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164 179

Accessories OPTO-TOUCH and STB Touch Button Field Covers Field covers are designed to prevent inadvertent activation of OPTO-TOUCH or STB devices due to objects (loose clothing, debris, etc.) which might accidentally block their sensing beams. Field covers are constructed of rugged polypropylene and are highly resistant to abrasion and to damage by most chemicals. NOTE: Each OPTO-TOUCH is supplied with a black field cover; each STB comes standard with a yellow field cover. Model Description Dimensions OTC-1-BK OTC-1-GN OTC-1-RD OTC-1-YW Black cover Green cover Red cover Yellow cover 51.0 mm (2.0") 69 mm (2.7") 74.0 mm (2.9") Model Description OPTO-TOUCH and STB Mounting Brackets 56.0 mm (2.20") Dimensions 13 mm (0.5") SMB30C 30 mm split clamp, black thermoplastic polyester bracket Stainless steel mounting hardware included 13.5 mm (0.53") 63.0 mm (2.48") 45.0 mm (1.77") 31.5 mm (1.24") 2.5 mm (0.10") Nut Plate M5 x 0.8 x 80 mm Screw (2) 7.1 mm.28 x 90 (2 Slots) SMB30MM 30 mm, 11-gauge, stainless steel bracket with curved mounting slots for versatility and orientation Clearance for M6 ( 1 /4") hardware 25.4 mm (1.00") ø 30.1 mm (1.19") 35.1 mm (1.38") ø 6.4 mm (0.25" dia.) 57.2 mm (2.25") 25.4 mm (1.00") R 25.4 mm (1.00") 35.1 mm (1.38") 69.9 mm (2.75") 57.2 mm (2.25") SMB30SC 30 mm swivel bracket Black reinforced thermoplastic polyester Includes stainless steel mounting and swivel locking hardware M30 x 1.5 internal thread 58.7 mm (2.31") 50.8 mm (2.00") 12.7 mm (0.50") 30.0 mm (1.18") 66.5 mm (2.62") 29.0 mm (1.14") 180 Banner Engineering Corp. Minneapolis, MN U.S.A. bannerengineering.com Tel: 763.544.3164