Sfety Rely Unit CSM DS_E_6_1 Ultr Slim Sfety Rely Unit Models of width 17.5 mm vilble with 2 or 3 poles. Models of width 22.5 mm with 3 poles lso vilble. Conforms to EN stndrds. (TÜV pprovl) DIN trck mounting possible. Be sure to red the Sfety Precutions on pge 9. Model Number Structure Model Number Legend -@@@@@-@ 1 2 3 4 5 6 1. Function None: Emergency stop 2. Contct Configurtion (Sfety Output) 2: DPST-NO 3: 3PST-NO 3. Contct Configurtion (OFF-dely Output) 0: None 4. Contct Configurtion (Auxiliry Output) 0: None 1: SPST-NC For the most recent informtion on models tht hve been certified for sfety stndrds, refer to your OMRON website. Note: Plese see Ordering Informtion below for the ctul models tht cn be ordered. 5. Input Configurtion None: 1-chnnel or 2-chnnel input possible 0: None (direct breking) 2: 2-chnnel input 6. Miscellneous A: Auto-reset, inverse input B: Auto-reset, + common input C: Mnul reset, inverse input D: Mnul reset, + common input Ordering Informtion Min contcts DPST-NO 3PST-NO Auxiliry contct None SPST-NC Number of input chnnels Reset mode Input type Rted voltge Model 2 chnnels Inverse -2002-A Auto-reset 1 chnnel or 2 chnnels + common -200-B 24 VAC/VDC 2 chnnels Inverse -2002-C Mnul reset 1 chnnel or 2 chnnels + common -200-D None --- 24 VDC -3010 * (direct breking) Auto-reset 2 chnnels Inverse -3012-A 1 chnnel or 2 chnnels + common -301-B 24 VAC/VDC 2 chnnels Inverse -3012-C Mnul reset 1 chnnel or 2 chnnels + common -301-D Note: 1. Relys with inverse inputs re used minly when inputting signls from two mechnicl switches. 2. Relys with positive commons re used minly when inputting signls from sfety sensor or from one mechnicl switch. * The -3010 cn be pplied to Sfety Ctegory 3 of the EN954-1 if double breking is used. 1
Specifictions Rtings Power Input Item Model -200@-@ -3010-301@-@ Power supply voltge Inputs Input current 25 ma mx. 60 ma mx. * 30 ma mx. * Indictes the current between terminls A1 nd A2. Contcts Chrcteristics 24 VAC/VDC: 24 VAC, 50/60 Hz, or 24 VDC 24 VDC: 24 VDC Operting voltge rnge 85% to 110% of rted power supply voltge Power consumption 1.6 VA/1.4 W mx. 1.7 W mx. 2.0 VA/1.7 W mx. Item Model -200@-@ -3010-301@-@ Model -200@-@ -3010-301@-@ Item Lod Resistive lod Rted lod 250 VAC, 5 A 30 VDC, 5 A Rted crry current 5 A Item Model -200@-@ -3010-301@-@ Contct resistnce *1 100 mω Operting time *2 30 ms mx. Response time *3 10 ms mx. Insultion resistnce *4 100 MΩ min. (t 500 VDC) Between different outputs Dielectric strength Between inputs nd outputs Between power inputs nd outputs 2,500 VAC, 50/60 Hz for 1 min Vibrtion resistnce 10 to 55 to 10 Hz, 0.375-mm single mplitude (0.75-mm double mplitude) Shock resistnce Destruction 300 m/s 2 Mlfunction 100 m/s 2 Durbility *5 Mechnicl 5,000,000 opertions min. (t pprox. 7,200 opertions/hr) Electricl 100,000 opertions min. (t pprox. 1,800 opertions/hr) Filure rte (P level) (reference vlue) 5 VDC, 1 ma Ambient operting temperture 25 to 55 C (with no icing or condenstion) Ambient operting humidity 35% to 85% Terminl tightening torque 0.5 N m Weight Approx. 115 g Approx. 135 g Approx. 120 g *1. The contct resistnce ws mesured with 1 A t 5 VDC using the voltge-drop method. *2. Not including bounce time. *3. The response time is the time it tkes for the min contct to open fter the input is turned OFF. Includes bounce time. *4. The insultion resistnce ws mesured with 500 VDC t the sme plces tht the dielectric strength ws checked. *5. The durbility is for n mbient temperture of 15 to 35 C nd n mbient humidity of 25% to 75%. 2
Connections Internl Connections -2002-A/C (24 VAC/VDC) -3012-A/C (24 VAC/VDC) A1 A2 T11 T12 T31 T32 13 23 (33) (41) Control circuit -3010 (24 VDC) A1 A2 T31 T32 13 23 33 41 Control circuit T21-200-B/D (24 VAC/VDC) -301-B/D (24 VAC/VDC) T22 14 24 (34) (42) A1 A2 T21 T11 T12 T22 T31 T32 13 23 (33) (41) 14 24 34 42 Note: 1. For 1-chnnel input with -@@@-B/D models, short terminls T12 nd T22. It is not possible to wire -@@@2-A/C models for 1-chnnel input. 2. Alwys provide protective ground externlly, e.g., on the power supply. * Only -301@-@ models hve terminls 33-34 nd 41-42. Control circuit Wiring of Inputs nd Outputs 14 24 (34) (42) Note: Grounding Be sure to ground externlly, such s t the power supply. *1. Sfety Inputs (1) -3010 directly cuts off power, nd hs no Sfety Input. (2) For 1-chnnel input with -@@@-B/D, short circuit T12-T22 nd then input. (3) With -@@@2-A/C, 1-chnnel input wiring is not possible. *2. Output Contcts -2002-A/C: Sfety Output Contcts 13-14, 23-24. -3012-A/C: Sfety Output Contcts 13-14, 23-24, 33-34. Auxiliry Contct 41-42. -200-B/D: Sfety Output Contcts 13-14, 23-24. -301-B/D: Sfety Output Contcts 13-14, 23-24, 33-34. Auxiliry Contct 41-42. -3010: Sfety Output Contcts 13-14, 23-24, 33-34. Auxiliry Contct 41-42. Signl nme Terminl nme Description of opertion Power supply input A1, A2 The input terminls for power supply. Connect the power source to the A1 nd A2 terminls. DC inputs hve polrity, so A1 should be connected to the positive side nd A2 to the negtive side. Sfety input 1 *1 T11, T12 To set the sfety outputs in the ON stte, the ON stte signls must be input to both sfety input 1 nd Sfety input 2 *1 T21, T22 sfety input 2. Otherwise the sfety outputs cnnot be in the ON stte. Feedbck/reset input T31, T32 To set the sfety outputs in the ON stte, the ON stte signl must be input to T31 - T32. Otherwise the sfety outputs cnnot be in the ON stte. Instntneous sfety outputs See below. *2 Turns ON/OFF ccording to the stte of the sfety inputs nd feedbck/reset inputs. Auxiliry output See below. *2 Synchronized with Instnt Sfety Output. 3
Dimensions nd Terminl Arrngement (Unit: mm) -200@-@ -3010 83 Terminl Arrngement -200@-@ -3010 13 23 T31 13 23 33 T11 T12 A1 41 T31 A1 18 2.5 PWR (green) (ornge) (ornge) PWR (green) (ornge) (ornge) 2 5 = 10 112 mx. 2.6 T21 T22 A2 14 24 T32 42 T32 A2 14 24 34 100 mx. 68 48 18 mx. (Averge: 17.5) -301-@-@ 83 Terminl Arrngement -301-@-@ 13 23 33 41 18 2.5 T11 T12 T31 A1 PWR (green) (ornge) (ornge) 3 5 = 15 112 mx. 2.6 T21 T22 T32 A2 14 24 34 42 100 mx. 68 48 23 mx. (Averge: 22.5) 4
Appliction Exmples -2002-A (24 VAC/VDC) or -3012-A (24 VAC/VDC) with 2-chnnel Limit Switch Input/Auto-reset Highest chievble PL/ sfety ctegory PLe/4 equivlent Sfety Limit Switch D4B-N/D4N/D4F Sfety Rely Unit -2002-A/3012-A (24VAC/VDC) Model Stop ctegory Reset Note: The bove PL is only the evlution result of the exmple. The PL must be evluted in n ctul ppliction by the customer fter confirming the usge conditions. Appliction Overview The power supply to the motor M is turned OFF when the S1 nd S2 detect tht the gurd is opened. The power supply to the motor M is kept OFF until the gurd is closed. 0 Auto Timing Chrt Gurd S2 Limit switches S1 nd S2 S1 nd (NO) Open Feedbck loop A1 A2 T11 T12 T31 T32 13 23 (33) (41) S1: Sfety limit switch S2: Limit switch nd : Mgnetic contctor M: Motor Control Circuit T21 T22 14 24 (34) (42) M Note: Externl connections nd timing chrts for -200-B/301-B models re the sme s those for -2002-A/3012-A models. * Only the -3012-A model hs terminls 33-34 nd 41-42. 5
-2002-C (24 VAC/VDC) or -3012-C (24 VAC/VDC) with 2-chnnel Emergency Stop Switch Input/Mnul Reset Highest chievble PL/ sfety ctegory PLe/4 equivlent Emergency stop switch A165E/A22E Sfety Rely Unit -2002-C/3012-C (24VAC/VC) Model Stop ctegory Reset 0 Mnul Note: The bove PL is only the evlution result of the exmple. The PL must be evluted in n ctul ppliction by the customer fter confirming the usge conditions. Appliction Overview The power supply to the motor M is turned OFF when the emergency stop switch S1 is pressed. The power supply to the motor M is kept OFF until the reset switch S2 is pressed while the emergency stop switch is relesed. S1 21 11 Timing Chrt 22 12 Emergency stop switch S1 S2 Feedbck loop Reset switch S2 nd (NO) A1 A2 T11 T12 T31 T32 13 23 (33) (41) Control Circuit Note: Output turns ON with the rising edge of reset switch S2, but will not operte if there is short brekdown in S2. S1: Emergency stop switch S2: Reset switch nd : Mgnetic contctor M: Motor T21 T22 14 24 (34) (42) M Note: Externl connections nd timing chrts for -200-D/301-D models re the sme s those for -2002-C/3012-C models. * Only the -3012-C model hs terminls 33-34 nd 41-42. 6
-200-D (24 VAC/VDC) or -301-D (24 VAC/VDC) with 2-chnnel Sfety Sensor/Mnul Reset (PNP models only) Highest chievble PL/ sfety ctegory PLe/4 equivlent Sfety Light Curtin F3SJ-A/-B/-E Sfety Rely Unit -2002-D/3012-D (24VAC/VDC) Model Stop ctegory Reset Note: The bove PL is only the evlution result of the exmple. The PL must be evluted in n ctul ppliction by the customer fter confirming the usge conditions. Appliction Overview The power supply to the motor M is turned OFF when the bem is blocked. The power supply to the motor M is kept OFF until the bem is unblocked nd the reset switch S1 is pressed. 0 Mnul Sfety Light Curtin Emitter Receiver Feedbck loop Timing Chrt F3SJ-A: Unblocked Blocked S1 Reset switch S1 Control output 1 Control output 2 24 V *1 *1 A1 A2 T21 T11 T12 T22 T31 T32 13 23 (33) (41) nd (NO) Note: Output turns ON with the rising edge of reset switch S1, but will not operte if there is short brekdown in S1. Control Circuit S1: Reset switch nd : Mgnetic contctor M: Motor 14 24 (34) (42) *1 *1 M *1. Only the -301-D model hs terminls 33-34 nd 41-42. *2. Wiring is shown for when the F3SJ-A uxiliry output turns ON for light interruption. 7
-3010 (24 VDC) with 2-chnnel Limit Switch Input/Auto-reset Highest chievble PL/ sfety ctegory PLd/3 equivlent Sfety Limit Switch D4B-N/D4N/D4F Sfety Rely Unit -3010 (24VDC) Model Stop ctegory Reset Note: The bove PL is only the evlution result of the exmple. The PL must be evluted in n ctul ppliction by the customer fter confirming the usge conditions. Appliction Overview The power supply to the motor M is turned OFF when the S1 nd S2 detect tht the gurd is opened. The power supply to the motor M is kept OFF until the gurd is closed. Timing Chrt 0 Auto 23 Limit switches S1 nd S2 Gurd S2 24 S1 11 nd (NO) 12 Feedbck loop Open A1 A2 T31 T32 13 23 33 41 Control Circuit S1: Sfety limit switch S2: Limit switch (NO) nd : Mgnetic contctor M: Motor 14 24 34 42 M 8
Sfety Precutions Be sure to red the Common Precutions for Sfety Wrning t the following URL: http://www.i.omron.com/.!caution Turn OFF the before wiring the. Do not touch the terminls of the while the power is turned ON, becuse the terminls re chrged nd my cuse n electric shock. Precutions for Correct Use Filure Detection for Slow-strting Power Supply When using power supply with long strt-up time, if power is switched on while input hs been closed the internl circuits will detect power voltge error nd the product will not operte. Apply the voltge to the product once the voltge hs reched its rted level. Instlltion The cn be instlled in ny direction. Wiring Use the following to wire the. Strnded wire: 0.2 to 2.5 mm 2 Solid wire: 0.2 to 2.5 mm 2 Tighten ech screw to torque of 0.5 to 0.6 N m, or the my mlfunction or generte het. Externl inputs connected to T11 nd T12 or T21 nd T22 of the must be no-voltge contct inputs. Strip the wires by 7 mm mx. Mounting Multiple Units When mounting multiple Units close to ech other, the rted current will be 3 A. Do not pply current higher thn 3 A. Connecting Inputs If using multiple models, inputs cnnot be mde using the sme switch. This is lso true for other input terminls. Incorrect Ground Shorts A positive thermistor () is built into the internl circuit to detect ground shorts nd shorts between chnnels 1 nd 2. When such fults re detected, the sfety outputs re interrupted. (Only -2002-@/3012-@ is ble to detect shorts between chnnels 1 nd 2.) If the short brekdown is repired, the utomticlly recovers. Note: In order to detect erth short brekdowns, connect the minus side of the power supply to ground. Resetting Inputs When only chnnel 1 of the 2-chnnel input turns OFF, the sfety output is interrupted. In order to restrt when this hppens, it is necessry to turn OFF nd ON both input chnnels. It is not possible to restrt by resetting only chnnel 1. Durbility of Contct Outputs Rely with Forcibly Guided Contct durbility depends gretly on the switching condition. Confirm the ctul conditions of opertion in which the Rely will be used in order to mke sure the permissible number of switching opertions. When the ccumulted number of opertion exceeds its permissible rnge, it cn cuse filure of reset of sfety control circuit. In such cse, plese replce the Rely immeditely. If the Rely is used continuously without replcing, then it cn led to loss of sfety function. T11 T12 T11 T12 Applicble Sfety Ctegory (EN ISO13849-1) -200@-@/301@-@ Sfety Rely Units cn be pplied to PLe/ Sfety Ctegory 4. -3010 Sfety Rely Units cn be pplied to Sfety Ctegory 3 if double breking is used. The bove is provided ccording to circuit exmples presented by OMRON. Therefore, the bove my not pply to ll operting environments. The pplicble sfety ctegory is determined from the whole sfety control system. Mke sure tht the whole sfety control system meets ISO 13849-1 requirements. Certified Stndrds The -200@-@/3010/301@-@ conforms to the following stndrds. EN stndrds, certified by TÜV Rheinlnd: EN60204-1 EN60947-1 EN60947-5-1 EN ISO13849-1 EN62061 EN61496-1 EN 81-20, EN 81-50 UL stndrds: UL508 (Industril Control Equipment) C stndrds: C C22.2 No. 14 (Industril Control Equipment) CCC Certifiction: GB14048.5 9
Terms nd Conditions Agreement Red nd understnd this ctlog. Plese red nd understnd this ctlog before purchsing the products. Plese consult your OMRON representtive if you hve ny questions or comments. Wrrnties. () Exclusive Wrrnty. Omron s exclusive wrrnty is tht the Products will be free from defects in mterils nd workmnship for period of twelve months from the dte of sle by Omron (or such other period expressed in writing by Omron). Omron disclims ll other wrrnties, express or implied. (b) Limittions. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF E PRODUCTS. BUYER ACKNOWLEDGES AT IT ALONE HAS DETERMINED AT E PRODUCTS WILL SUITABLY MEET E REQUIREMENTS OF EIR INTENDED USE. Omron further disclims ll wrrnties nd responsibility of ny type for clims or expenses bsed on infringement by the Products or otherwise of ny intellectul property right. (c) Buyer Remedy. Omron s sole obligtion hereunder shll be, t Omron s election, to (i) replce (in the form originlly shipped with Buyer responsible for lbor chrges for removl or replcement thereof) the non-complying Product, (ii) repir the non-complying Product, or (iii) repy or credit Buyer n mount equl to the purchse price of the non-complying Product; provided tht in no event shll Omron be responsible for wrrnty, repir, indemnity or ny other clims or expenses regrding the Products unless Omron s nlysis confirms tht the Products were properly hndled, stored, instlled nd mintined nd not subject to contmintion, buse, misuse or inpproprite modifiction. Return of ny Products by Buyer must be pproved in writing by Omron before shipment. Omron Compnies shll not be lible for the suitbility or unsuitbility or the results from the use of Products in combintion with ny electricl or electronic components, circuits, system ssemblies or ny other mterils or substnces or environments. Any dvice, recommendtions or informtion given orlly or in writing, re not to be construed s n mendment or ddition to the bove wrrnty. See http://www.omron.com/globl/ or contct your Omron representtive for published informtion. Limittion on Libility; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WI E PRODUCTS, WHEER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shll libility of Omron Compnies exceed the individul price of the Product on which libility is sserted. Suitbility of Use. Omron Compnies shll not be responsible for conformity with ny stndrds, codes or regultions which pply to the combintion of the Product in the Buyer s ppliction or use of the Product. At Buyer s request, Omron will provide pplicble third prty certifiction documents identifying rtings nd limittions of use which pply to the Product. This informtion by itself is not sufficient for complete determintion of the suitbility of the Product in combintion with the end product, mchine, system, or other ppliction or use. Buyer shll be solely responsible for determining ppropriteness of the prticulr Product with respect to Buyer s ppliction, product or system. Buyer shll tke ppliction responsibility in ll cses. NEVER USE E PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WIOUT ENSURING AT E SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS E RISKS, AND AT E OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR E INTENDED USE WIIN E OVERALL EQUIPMENT OR SYSTEM. Progrmmble Products. Omron Compnies shll not be responsible for the user s progrmming of progrmmble Product, or ny consequence thereof. Performnce Dt. Dt presented in Omron Compny websites, ctlogs nd other mterils is provided s guide for the user in determining suitbility nd does not constitute wrrnty. It my represent the result of Omron s test conditions, nd the user must correlte it to ctul ppliction requirements. Actul performnce is subject to the Omron s Wrrnty nd Limittions of Libility. Chnge in Specifictions. Product specifictions nd ccessories my be chnged t ny time bsed on improvements nd other resons. It is our prctice to chnge prt numbers when published rtings or fetures re chnged, or when significnt construction chnges re mde. However, some specifictions of the Product my be chnged without ny notice. When in doubt, specil prt numbers my be ssigned to fix or estblish key specifictions for your ppliction. Plese consult with your Omron s representtive t ny time to confirm ctul specifictions of purchsed Product. Errors nd Omissions. Informtion presented by Omron Compnies hs been checked nd is believed to be ccurte; however, no responsibility is ssumed for clericl, typogrphicl or proofreding errors or omissions. OMRON Corportion Industril Automtion Compny http://www.i.omron.com/ 2018.1 In the interest of product improvement, specifictions re subject to chnge without notice. (c)copyright OMRON Corportion 2018 All Right Reserved.