SENSOR CTROERS SERIES High-funcional Digial Panel Conroller / Inpu Bes parner for analog sensors 2 Analog Inpu Versaile conrol wih analog sensors Besides our own analog sensors, i can serve as a conroller performing variegaed conrol funcions for any ype of analog device by any maker. Applicable SUNX s analog sensors Ulra high-speed laser displacemen sensor Micro laser displacemen sensor Ulra-compac laser collimaed beam sensor LED collimaed beam sensor HL-C1 series (p.892l) LM10 (p.918l) HL-T1 series (p.932l) LA-300 series (p.944l) Laser collimaed beam sensor High accuracy eddy curren ype displacemen sensor Slim body analog fiber sensor High-performance digial pressure sensor Micro-differenial pressure high-precision digial pressure sensor LA series (p.954l) GP-X series (p.972l) GP-A series (p.986l) FX-11A (p.172l) DP2 series (p.792l) DP-M2A (p.822l) High-speed sampling: 1 ms Wih a fas sampling rae of 1,000 imes/sec., i deecs even momenary changes. 854 Two channels wih various calculaions The conroller acceps wo analog s and incorporaes five arihmeic funcions. Thickness or widh measuremen is possible using one conroller. 1 A B 2 A B 3 L (A B) A: Inpu 1 4 {(A/B) 1} 100 B: Inpu 2 5 (A/B) 100 L: Consan (arbirary) Flexible scaling The conversion of values o a differen scale can be simply done by key operaion. Since he need o conver he displayed value is eliminaed, he required informaion can be confirmed immediaely. In addiion, convenien uni labels (V, A, J, kpa...) are also provided.
APPLITIS Measuring seel pole eccenriciy Measuring urbidiy in waer ank The urbidiy in he waer ank can be measured in an analog manner. Laser collimaed beam sensors / Inpu SENSOR CTROERS Analog inducive proximiy sensors Evaluaing heigh of raveling objecs Measuring seel shee widh Laser collimaed beam sensors Analog Inpu 2 Slim body analog fiber sensor Five separae oupus Four hreshold levels can be se o obain five separae comparaive oupus. This is convenien for a muli-level classificaion, such as, heigh judgmen. Comparaive oupus Threshold values Versaile / oupu There are five ypes of ranges and hree ypes of oupu modes o choose from; oal fifeen models are available. Inpu range 1 4 o 20 ma 2 1 o 5 V 3 1 V 4 5 V 5 10 V Oupu mode 1 Relay oupu 2 Transisor oupu 3 Transisor oupu wih BCD oupu Power supply for sensors An addiional power supply is no necessary for sensors because he conroller incorporaes a 12 V DC 150 ma power supply. Three ypes of hold funcions Peak hold, boom hold and peak-opeak hold funcions are available. Eccenriciy or ampliude is easily measured. Peak-o-Peak Sorage of eigh prese values The series sores eigh paerns of hreshold values, scaling values, ec. Furher, since hey can be seleced by an exernal, a change in manufacuring plan can be implemened smoohly. Various funcions Various funcions, such as, power supply -delay funcion, measuremen sar delay funcion, hyseresis seing funcion, ec., which allow versaile conrol have been incorporaed. Peak Boom 855
SENSOR CTROERS ORDER GUIDE Type Appearance Inpu range Model No. Oupu / Inpu Relay oupu 4 o 20 ma 1 o 5 V 1 V 5 V 10 V -R1 -R2 -R3 -R4 -R5 Relay conac 1a (,, and ) Relay conac 1c () 4 o 20 ma -T1 2 Analog Inpu Transisor oupu Wih BCD oupu 1 o 5 V 1 V 5 V 10 V 4 o 20 ma 1 o 5 V 1 V 5 V 10 V -T2 -T3 -T4 -T5 -B1 -B2 -B3 -B4 -B5 NPN open-collecor ransisor (,,, and ) NPN open-collecor ransisor (,,,, and BCD oupu) 856
SPECIFITIS Transisor oupu Type Relay oupu Wih BCD oupu Iem Basic model No. -R -T -B Supply volage 100 o 240 V AC 10 % Power consumpion Power supply for sensor Inpu range Inpu impedance No. of s 17 VA or less 12 V DC 10 0 %, 150 ma - 1: 4 o 20 ma, - 2: 1 o 5 V, - 3: 1 V, - 4: 5 V, - 5: 10 V Curren : 20 Ω, Volage : 1 MΩ (- 3: 100 kω) 2 Nos. Inpu mehod A/D conversion mehod Sampling period Swiching s Single end Successive approximaion mehod 1 ms or more (1,000 imes/sec. max.) Floaing ( Process number selecion Exernal synchronizaion Operaion: Negaive logic Zero-adjusmen Signal condiion: 5 V-CMOS LSTTL compaible Rese Auo-reference Hold Analog Comparaive oupus (,,, and ) A0 o D3, POL ( ) Indicaors Environmenal resisance Response ime Daa oupus DTV, OR Measuremen value display Display refresh rae Display range Display accuracy Temperaure characerisics Threshold value display Display range Process number display Display range Funcion display Comparaive oupu Exernal synchronizaion - value display Main funcions Ambien emperaure Ambien humidiy Noise immuniy Volage wihsandabiliy Insulaion resisance Vibraion resisance Shock resisance Memory proecion Maerial Connecing mehod Weigh Accessory ( Relay conac 1a (,, and ) Relay conac 1c () Swiching capaciy: 250 V 1 A AC (resisive load) 30 V 1 A DC (resisive load) Elecrical life: 100,000 swiching operaions or more (swiching frequency 1,800 operaions/hour) Mechanical life: 50 million swiching operaions or more (Swiching frequency 18,000 operaions/hour) Noe: Purchase he maing connecor for he BCD oupu ype separaely. Recommended maing connecor: F3BA-34D-2.54R (Manufacured by Hirose Elecric CO., LTD.) AXM134415A (Manufacured by Masushia Elecric Works, Ld.) NPN open-collecor ransisor Maximum sink curren: 100 ma Applied volage: 35 V DC or less (beween comparaive oupu and COM.) Residual volage: 1 V or less (a 100 ma sink curren) 0.4 V or less (a 16 ma sink curren) 10 ms or less 1ms or less BCD 4 digis negaive logic NPN open-collecor ransisor Maximum sink curren: 70mA Applied volage: 35 V DC or less (beween daa oupu and GND) Residual volage: 1 V or less (a 70 ma sink curren) 0.4 V or less (a 16 ma sink curren) 3 5 /6 digi LED display (leer heigh: 14.2 mm 0.559 in) Selecable from 0.2, 0.5, 1, 2.5, 10 or 20 imes/sec. 5999 o 5999 ( is no displayed) (0.1 % rdg 2 digis) a 23 5 C 73.4 41 F 100 ppm F.S./ C 3 5 /6 digi LED display (leer heigh: 8 mm 0.315 in) 5999 o 5999 ( is no displayed) 1 digi LED display (leer heigh: 8 mm 0.315 in) 0 o 7 HLD (hreshold value hold), AG (previous average comparison), 0-ADJ. (zero-adjusmen) AR (auo-reference), PH (peak hold), BH (boom hold) Each abbreviaion lighs up when he respecive funcion is effecive., : Red LEDs (ligh up when he / oupu is ) : Green LED (lighs up when he oupu is ), : Orange LEDs (ligh up when he / oupu is ) Orange LED (lighs up when he exernal synchronizaion is ) Orange LED (lighs up when and values are shown on he lower and upper hreshold value displays) Process number selecion, arihmeic, hold, scaling, auo-reference, power supply -delay, sar delay, hyseresis seing, ec. 0 o 50 C 32 o 122 F (No dew condensaion), Sorage: 20 o 70 C 4 o 158 F 20 o 85 % RH, Sorage: 20 o 95 % RH Power line: 1,500 Vp, 10 ms cycle, 0.5!s pulse widh; Radiaion: 300 Vp, 10 ms cycle, 0.5!s pulse widh (wih noise simulaor) 2,000 V AC for one min. beween he, he power and F.G., and beween all erminals conneced ogeher and enclosure 100 MΩ, or more, wih 500 V DC megger beween he, he power and F.G., and beween all erminals conneced ogeher and enclosure 10 o 55 Hz frequency, 1.5 mm 0.059 in ampliude in X, Y and Z direcions for wo hours each 981 m/s 2 acceleraion (100 G approx.) in X, Y and Z direcions for hree imes each Non-volaile memory (EEPROM) Enclosure: ABS Screw-on erminal block [BCD oupu ype: Screw-on erminal block and connecor (Noe)] 500 g approx. Uni seal: 1 se SENSOR CTROERS / Inpu Analog Inpu 2 857
2 SENSOR CTROERS Analog Inpu / Inpu I/O CIRCUIT AND WIRING DIAGRAMS Terminal arrangemen 1 9 1 9 Upper erminal block Relay oupu ype 1 2 3 4 5 6 7 8 9 NO COM. NO Transisor oupu ype NO COM. NC NO COM. NO Upper erminal block (BCD oupu ype: Connecor) Cener erminal block Lower erminal block BCD oupu ime char PC (personal compuer) mode Exernal synchronizaion operaion 1 Wihou funcion Exernal synchronizaion (ES) Daa valid (DTV) oupu BCD daa oupu 500!s or more Sampling period 1 ms or more Sampling period Daa 1 Daa 2 Daa 3 High () Low () High () Low () Measuremen is done when ES falls and measured daa is esablished when DTV oupu becomes low. 2 Wih funcion Exernal synchronizaion (ES) Sample A mode Sample B mode High () Low () High () Low () NC (No conneced) 1 2 3 4 5 6 7 8 9 A0 B0 COM. COM. COM. Transisor oupu wih BCD oupu BCD daa oupu 0 10 digi C0 D0 A1 1 10 digi B1 C1 D1 DVS REQ PT1 PT2 PT4 A-REF./ RESET 0-ADJ. HOLD GND Daa valid (DTV) oupu 1 ms or less Sampling period or less BCD daa oupu Daa 1 Daa 2 High () Low () In he Sample A mode, coninuous measuremen sars a he fall of he ES signal and ends when he ES signal is deeced as High. In he Sample B mode, coninuous measuremen sars on deecing he ES signal as High(wihin1ms afer is rise) and ends on deecing i as Low (wihin one sampling period afer is fall). The DTV oupu becomes Low wihin one sampling period afer he end of measuremen, and he measuremen daa is esablished. 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 A2 858 B2 C2 D2 A3 B3 C3 BCD daa oupu D3 POL OR DTV (1)(2)(4)(8) 3 10 digi NPN open-collecor 2 10 digi ransisor oupu <Signal designaion> A0 o D3: BCD daa oupu POL: Polariy signal oupu when Low, when High DVS: Device selec Inpu signal o enable BCD daa oupu BCD oupu is enabled when i is Low. OR: Over-range oupu Low signal is oupu when value exceeds range REQ: Reques Daa reques in PLC (programmable logic conroller) mode DTV: Daa valid oupu Low signal is oupu when BCD daa is esablished PT1 o PT4: Process number selecion s A-REF / RESET: Auo-reference / Rese 0-ADJ.: Zero-adjusmen HOLD: Hold,,,, : Comparaive oupus GND: Ground Cener erminal block and lower erminal block NC NC Process number A-REF. / No No selecion s ( conneced ( conneced HOLD 0-ADJ. RESET PT1 PT2 PT4 GND 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Analog Power supply signal for sensor B channel A COM. B COM. ES F.G. INPUT Analog signal A channel ( ( 12 V DC 150 ma OUTPUT Exernal sync. GND 100 o 240 V AC (Power ) Noe: COM. and GND are common in he relay oupu ype and he ransisor oupu ype. mode Hold (HOLD) Daa valid (DTV) oupu BCD daa oupu Sampling period 1 ms Sampling period 250!s Daa 1 Daa 2 Daa N High () Low () High () Low () If he HOLD is held High, he measuremen daa is oupu every sampling cycle. PLC (programmable logic conroller) mode Single sampling Reques (REQ) Daa valid (DTV) oupu BCD daa oupu 30 ms All daa signals High 5 o 65 ms 40 ms Daa 1 20 ms All daa signals High High () Low () High () Low () The DTV oupu becomes Low 30 ms approx. afer he fall of he REQ, and he measuremen daa is esablished.read he measuremen daa a he ime he DTV oupu becomes Low. The DTV oupu becomes High afer remaining Low for 40 ms, and afer anoher 20 ms, all daa becomes High. Coninuous sampling Reques (REQ) Daa valid (DTV) oupu BCD daa oupu All daa signals High 30 ms 40 ms 30 ms 40 ms 30 ms Daa 1 Daa 2 Daa 3 High () Low () High () Low () If he REQ is held Low, he measuremen daa is updaed every 70 ms.
I/O CIRCUIT AND WIRING DIAGRAMS Inpu circui diagram ES, REQ, DVS Oupu circui diagram Relay oupu SENSOR CTROERS Main circui 220 kω 75 kω 2,200 PF 5 V 10 kω EMI Inpu GND (ES: COM.) or Main circui Oupu relay Inernal circui NO NC ( oupu only) COM. / Inpu Inernal circui Users circui A-REF., RESET, 0-ADJ., PT1 o PT4, HOLD 5 V Main circui 10 kω 10 kω EMI Inpu 0.01!F or GND Inernal circui Users circui Transisor oupu Main circui Tr (Noe 2) Inernal circui ZD (Noe 1) Oupu Load COM. (wih BCD oupu ype: GND) Users circui DC power supply Noes: 1) The zener diode is incorporaed only for he comparaive oupu. Noes: 2) The resisance is incorporaed only in he ransisor oupu ype -T. Symbols... ZD: Surge absorpion zener diode Tr : NPN oupu ransisor Analog Inpu 2 859
SENSOR CTROERS / Inpu PREUTIS FOR PROPER USE This produc is no a safey conroller. I does no possess conrol funcions needed for acciden prevenion or safey mainenance. Funcional descripion 1 2 3 2 Analog Inpu C DIGITAL PANEL CTROER ES - HLD 0-ADJ. PH No. MODE SET AG AR BH B A 0 9 8 7 6 4 5 1 2 3 Upper hreshold 4 value display Lower hreshold 5 value display 6 SET key 7 MODE key 8 Descripion Comparaive oupu indicaors Exernal synchronizaion indicaor - value display indicaor Incremen key Funcion Ligh up, respecively, when,,, and comparaive oupus are. Lighs up when he exernal synchronizaion is. Lighs up when - value display is seleced wih key in he RUN mode. The upper hreshold value display shows he value and he lower hreshold value display shows he value. ( ) or value is displayed in he RUN mode. In he SET mode, he se values and conens are displayed. or value is displayed in he RUN mode. In he SET mode, he se values and conens are displayed. Each se value is enered. Pressing he key changes he mode. A each press, i incremens each digi of he se value by one. 0 A B C Descripion SECRET key Funcion display Process number display Measuremen value display Funcion I is an auxiliary key o move from he RUN mode o he SET mode. Pressing he MODE key while pressing he SECRET key changes he mode o he SET mode. HLD (Threshold value hold) AG (Previous average comparison) 0-ADJ. (Zero-adjusmen) AR (Auo-reference) PH (Peak hold) BH (Boom hold) Each abbreviaion lighs up when he respecive funcion is effecive. The process number which is seleced from eigh paerns of sorage is displayed. The measuremen value is displayed in he RUN mode. (Excep when differen funcions are used.) The menu or he error message is displayed in he SET mode. 9 Shif key I shifs he seable digi. Funcions Funcion Deails Funcion Deails Arihmeic operaions Hyseresis seing LSD (leas significan digi) fixed 0 display This funcion compues daa from Channel A and Channel B s. CH-A: Channel A daa. CH-B: Channel B daa. A B: Addiion of Channel A daa and Channel B daa. A B: Subracion of Channel B daa from Channel A daa. L (A B): Subracion of A B from consan L. (A/B 1) 100: Compues he difference beween Channel A daa and Channel B daa as a percenage of Channel B daa. A/B 100: Compues he raio (%) of Channel A daa o Channel B daa. This funcion deermines he hyseresis (difference beween and poins) of he comparaive oupus. This funcion fixes he leas significan digi display a 0. I does no affec he comparison operaion. Auo-reference This funcion auomaically correcs he hreshold values according o a change in he reference value. When he auo-reference (A-REF.) is made Low, he measured value a ha insan is added o each hreshold value (,, and ). Iniial hreshold values Auo-reference (A-REF.) Change in he reference value Correced hreshold values High () Low () : 1 ms or more 860
PREUTIS FOR PROPER USE Funcions Funcion Deails Funcion Deails SENSOR CTROERS Sampling period selecion Decimal poin posiion seing Scaling Threshold value display alernaion Zero-adjusmen (0-ADJ.) Zero-adjusmen (0-ADJ.) clear Zero suppression Previous average comparison Operaion delay Timer Trigger mode se Power supply -delay Comparison value selecion Analog monior This funcion selecs he sampling period from 1 o 5,000 ms. This funcion ses he place of he decimal poin on he display. This funcion convers he value range o an arbirary oupu value range. This funcion changes he hreshold values displayed on he upper and lower value displays during operaion., Alernaion, By making he zero-adjus (0-ADJ.) Low, he measured pressure is forcibly se o 0 and measuremen is done by aking his value as he reference ( 0 ). The value which was forcibly se o 0 by he zeroadjus (0-ADJ.) funcion is resored o he original value. This funcion removes unnecessary zeros in upper digis. (e.g.) 0460 n 460 This funcion neglecs slow changes, such as drif, and capures only sudden changes. This funcion ses he delay ime beween he acual sar of A/D conversion and he of he sar signal (HOLD or ES). -delay: Neglecs shor period signals. -delay: Prolongs oupu signals by a fixed ime inerval. Time char Sensing condiion Wihou imer -delay -delay T T I selecs he funcion (peak hold, boom hold, peak o peak hold) operaion iming. RUN ( ) mode: Normal processing Sample A ( ) mode: Operaion when exernal synchronizaion signal (ES) is Low (when funcion is used) Sample B ( ) mode: Operaion when exernal synchronizaion (ES) is High (when funcion is used) This funcion sars measuremen afer he se delay ime afer swiching on he power supply. This funcion ses he operaion of he comparaive oupus when a funcion (peak hold, boom hold, peak-opeak hold) is used. : The comparaive oupu is obained by comparison beween he value and he hreshold value. : The comparaive oupu is obained by comparison beween he display value and he hreshold value. This funcion displays he analog daa direcly on he display wihou scaling. T T Timer period: T 0 o 1,000 ms Process number selecion Process number selecion conrol Threshold value hold Comparison mehod seing 1 Threshold values (,, and ) 2 Scaling values (Zero poin, Span poin) 3 Hyseresis 4 0-ADJ.(Zero-adjusmen) clear 5 Decimal poin posiion 6 Comparison mehod (High--Low comparison, Independen comparison) A oal of eigh combinaions of he above se values are sored in he memory and can be seleced by key operaion or by exernal s. This funcion deermines wheher he selecion of he process number is by key operaion a he fron panel or by he logic combinaion of he exernal s a he rear. The measuremen is sopped and he display value is held a he insan he display value exceeds he hreshold value. This funcion deermines how o acivae he comparaive oupus by comparison of he display value wih he hreshold values. High--Low comparison ( ) Hyseresis Threshold values The hreshold values mus fulfill he following condiions. 1 < 2 < Hyseresis 3 < Independen High- comparison ( ) Hyseresis Threshold values Each comparaive oupu is independen. oupu is urned only when all oher comparaive oupus are. Independen High-Low- comparison ( ) Hyseresis Threshold values Comparaive oupus Comparaive oupus Comparaive oupus Each comparaive oupu is independen. oupu is urned only when all oher comparaive oupus are. Analog Inpu / Inpu 2 861
SENSOR CTROERS PREUTIS FOR PROPER USE Funcions Funcion Deails Funcion Deails 2 Analog Inpu / Inpu Comparison mehod seing Coninued from he previous page ( ) Peak hold Independen Low- comparison ( ) Comparaive oupus Rese (RESET) : 1 ms or more Hyseresis Threshold values Each comparaive oupu is independen. oupu is urned only when all oher comparaive oupus are. Run ( ) mode In normal condiion, he maximum measured value is displayed and he display is rese when rese (RESET) falls Low. Rese Inpu value High () Low () When he RESET reurns o High, he peak hold operaion sars again. Sample A ( ) mode Sample B ( ) mode The maximum value measured in he period he exernal synchronizaion (ES) is Low (High in case of Sample B mode) is held and displayed. Boom hold Run ( ) mode In normal condiion, he minimum measured value is displayed, and he display is rese when rese (RESET) falls Low. Rese (RESET) Exernal Sample synchronizaion A mode (ES) Sample B mode Power Inpu value When he RESET reurns o High, he boom hold operaion sars again. Inpu value The firs ES since power Rese Inpu value During his period, since he display value is no deermined, ---- appears on he display. Inpu value High () Low () : 1 ms or more Sample A ( ) mode Sample B ( ) mode The minimum value measured while he exernal synchronizaion (ES) is Low (High in case of Sample B mode) is held and displayed. Display value High () Low () High () Low () : 1 ms or more Run ( ) mode The display is held a he value a which he hold (HOLD) falls Low and normal operaion is resored when i rises o High. Peak-o-Peak hold Exernal synchronizaion (ES) Sample A mode Sample B mode Inpu value Power The firs ES since power 0 Rese (RESET) : 1 ms or more Display value High () Low () High () Low () : 1 ms or more During his period, since display value is no deermined, ---- appears on he display. Run ( ) mode In normal condiion, he difference in he maximum and he minimum measured values is displayed, and he display is rese when rese (RESET) falls Low. Maximum Minimum Maximum ampliude Inpu value Zero while RESET is in Low. High () Low () When he RESET reurns o High, he peak-o-peak operaion sars again. Sample A ( ) mode Sample B ( ) mode The difference in he maximum and he minimum values measured in he period he exernal synchronizaion (ES) is Low (High in case of Sample B mode) is held and displayed. Inpu value Hold Display Display refresh rae selecion Hold (HOLD) Exernal synchronizaion (ES) Power The firs ES since power This funcion urns off he measured value display. This funcion selecs he refresh rae of he measured value display from 0.2, 0.5, 1, 2.5, 10 or 20 imes/sec. I does no affec he comparison operaion. High () Low () : 1 ms or more Sample A ( ) mode Sample B ( ) mode The display is held a he value in which he exernal synchronizaion (ES) falls Low for he firs ime afer power-up and does no change ill is nex falling down. Inpu value During his period, since he display value is no deermined, ---- appears on he display. High () Low () : 500!s or more Exernal synchronizaion (ES) Sample A mode Sample B mode Power The firs ES since power Minimum ampliude High () Low () High () Low () : 1 ms or more During his period, since display value is no deermined, ---- appears on he display. 862
DIMENSIS (Uni: mm in) - Digial panel conroller The D daa in he dimensions can be downloaded from he SUNX websie: hp://www.sunx.co.jp/ SENSOR CTROERS 91.8 3.614 / Inpu 96 3.780 9.2 0.362 111 4.370 (25) (0.984) (Noe) Analog Inpu 2 DIGITAL PANEL CTROER ES - 48 1.890 No. HLD 0-ADJ. PH MODE SET AG AR BH Noe: Connecor in case of -B. F3BA-34PA-2.54DS (Manufacured by Hirose Elecric CO., LTD.) 44.8 1.764 Recommended maing connecor F3BA-34D-2.54R (Manufacured by Hirose Elecric CO., LTD.), AXM134415A (Manufacured by Masushia Elecric Works, Ld.) or equivalen Panel cu-ou dimensions 92 0.8 0 3.622 0.031 0 0.6 45 0 0.024 1.772 0 Noe: The panel hickness should be 0.5 o 5 mm 0.020 o 0.197 in. 863