Manipulator-type industrial radio remote controls UM serie Typical applications : u Industrial handling / lifting l Travelling cranes l Handling systems u Industrial vehicles l Truck-mounted hydraulic cranes u Construction and public works l Construction site tower cranes l Concrete pumps l Concrete conveyors Description 1 A radio remote control provides numerous advantages: l Large freedom of movement l Easy to use l Precise, quality manoeuvres l Visibility l Productivity With the new UM radio remote controls, Jay Electronique provides solutions adapted to the diversity of today s functional requirements and the requirements involved in control of applications implementing manipulators. To satisfy these requirements, the Jay Electronique system integrates numerous possibilities in terms of : l Number and type of manipulators l Type of buttons for auxiliary functions l Number and type of outputs The UM is specially designed to facilitate the operator s control task : l Ergonomic transmitters l Easily accessible manipulators and function buttons l Functions identified by pictograms l Light, compact transmitters l Adjustable carrying belt to adapt to the operator s body l Enhanced endurance of transmitters and easy-to-replace plugin battery l System adaptation to all radio-electric configurations of environment by possibility for the trained operator to change the frequency. l Manipulators and function buttons mechanically protected to prevent unintentional actions. 1 2 3 4 5 6 CONTENTS Description Product features with respect to application Safety aspects Characteristics Frequencies Selection guide page l Radio-electric approvals : Germany, Belgium, France, Finland, Austria, Spain, Ireland, Iceland, Holland, Portugal, United Kingdom, Sweden and other countries pending approval. l Compliance with European directives : - Machinery - EM compatibility CE type examination certificate - Low voltage 1 2 5 5 7 8 E329 0999
Product features with respect to application 2 2/1 Application for control of travelling crane with three positions Automatic return with three positions «On/Horn» automatic return with three fixed positions Emergency shutdown Auxiliary with three fixed positions Forward/backward translation Left/Right travel Up/down Hook left/right rotation or Grab open/close Manipulator type : proportional or notches for 1, 2, 3, 4, 5, 6 speeds (configurable on each direction) u Receiver Number and type of function outputs:... 20 relays or 28 relays or 12 relays + 2ANA or 12 relays + 4 ANA Additional outputs :... 4 relays (On, horn, 2 safety) Housing lead-out :... cable gland Power supplies:... 48-230 VAC or 48-115 VAC 230 VAC 2/2 Application for control of construction site tower crane Auxiliary «On» with 2 fixed positions «Block translation» Emergency shutdown «Horn» «Brake» auxiliary Trolley Tower/Jib direction Left/right rotation Up/down Forward/backward translation 2 Manipulator type : notches for 1, 2, 3, 4, 5, 6 speeds (configurable on each direction)
u Receiver Number and type of function outputs:... 12 relays or 20 relays Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out:... cable gland Power supply :... 48-230 VAC or 48-115 VAC 230 VAC 2/3 Application for control of vehicle-mounted hydraulic crane with three auxiliary fixed positions «grap Open/Close» «On» with two fixed positions «PV/ GV» Emergency shutdown «Horn» with 2 fixed position «5th and 6th toggle selection» Winch unwind/wind toggle Telescopic extension reverse/forward toggle Up/Down second arm toggle Up/Down first arm toggle Toggle Left/right rotation Number of toggles : 4 or 5 Toggle type: proportional u Receiver Number and type of function outputs :... 12 relays + 4 ANA or 12 relays + 6 ANA Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out:... cable gland Power supply :... 24 VDC 12-24 VDC 3
2/4 Application for concrete pump control with 3 positions automatic return «Forward/reverse pumping» «On» with 2 fixed positions Emergency shutdown «Horn» with 3 positions automatic return «Motor acceleration/ deceleration» Arm 3 Up/Down Arm 4 Up/Down Manipulator type : notch for 1 speed Arm 2 Up/down Pumping +/- flow Arm 1 Up/Down Left/right rotation u Receiver Number and type of function outputs :... 20 relays Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out:... 24-pin connector Power supply :... 24 VDC 24 VDC 2/5 Application for concrete conveyor control with 3 positions automatic return «Mix/Empty» «On» with 2 positions «On/Off band» Emergency shutdown «Horn» with 3 positions automatic return «Motor acceleration/ deceleration» Rotation 2 Relescopic arm Jib actuator 1 Jib actuator 2 Manipulator type : notch for 1 speed Jib actuator 3 Rotation 1 4
u Receiver Number and type of function outputs :... 20 relays Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out:... 24-pin connector Power supply :... 24 VDC 12-24 VDC Safety aspects 3 The UM remote controls implement numerous safety features, in particular : Transmitter/receiver communication safety feature : l Permanent radio link By its non-directional design and insensitivity to the presence of obstacles, the operator is protected from exposure to handling risks during precision manoeuvres and movements. l Each transmitter + receiver pair has its own specific code. l Message quality is ensured by a high-level communication protocol. Functional safety feature : l Start-up sequences are implemented to ensure safe operation by a trained, experienced operator. l 50 ms response time compatible with the movement speeds of equipment controlled. Transmitter safety feature : l An active priority general shutdown command is generated when the is pressed. l Access to this system is limited to qualified operators by means of a lock and key. l An indicates an alarm in the event of an insufficiently charged battery (the horn output is also activated in this case. l A «dead man» function shuts down the transmitter after 90 s if no command has been generated. l The manipulators and buttons are protected by mechanical guards to prevent unintentional actions. Receiver safety features : l Passive shutdown system in the event of radio link jamming. l Shutdown circuit control by means of 2 guided-contact safety relays. l Overload protection by fuses Characteristics 4 4/1 Transmitter UME Mechanical and environmental withstand characteristics Housing u Polyamide 6-6, 15% glass fibre u IP 65 u Manipulators mechanically protected u Carrying belt Weight 1.7 Kg Dimensions 270x150x170 mm Operating temperature range - 20 C to + 60 C Storage temperature range - 20 C to + 80 C 5
Functional characteristics Functions u 2 manipulators (proportional or notch type for 1,2, 3, 4, 5, 6 speeds) or 3 manipulators (1 speed) or 4, 5 toggles (proportional) u 3 auxiliary buttons ( or selector switch with 2 fixed positions, or selector switch with 3 fixed positions, or selector switch with 3 positions with automatic return to center) u 1 "on" + 1 "horn" or 1 three-position selector "on-horn" + 1 auxiliary u 1 active priority general shutdown (response time 50 ms) Dead man feature u 90 s 1 locking key Electrical and radio-electric characteristics Power supply Plug-in Ni-B43Cad cad battery battery Endurance 8 h + 30 min. reserve Transmit module Multifrequency, user-programmable Transmit power <10 mw (license not required) Modulation FM Average range 100 m in unobstructed space (1) Transmit frequency UHF 433 MHz or 458 MHz bands (see list of frequencies on page 7) (1) Range will vary according to environment conditions of transmitter and reception antenna (metal frameworks, walls, etc.) 4/2 Receiver UMR Mechanical and environmental withstand characteristics Housing IP56 Weight u 2.8 Kg (16 relays) u 4.2 kg (24 relays, 32 relays, relays + ANA outputs) Dimensions u 255 x 200 x 95 mm (16 relays) u 315 x 235 x 120 mm (24 relays, 32 relays, relays + ANA ouptuts) Operating temperature range - 20 C to + 60 C Storage temperature range - 20 C to + 80 C Connection u Spring-type terminal strip u Outputs by cable gland PG21 + PG9 or 24-pin connector Radio-electric characteristics Frequency UHF 433 MHz or 458 MHz bands (see list of frequencies on page 7) Antenna ½ -wave whip antenna Sensitivity 0.3 µv Electrical characteristics Power supply u Voltage 48 VAC-115 VAC (-20%, +15%) or 48 VAC-230 VAC (- 20%, +15%) or 24 VDC u Consumption 20 VA Outputs u Relays 16 A 1T or ANA 0-10V (other signals on request) Response time 50 ms Passive shutdown time 1.9 s 6
4/3 Accessories u Charger UMC Power supply :... 12 to 24 VDC Consumption :... 0.5 A Charge current :...120 ma Charge time :... 8 hours Housing :... polyamide 6-6, 15% glass fibre Protect factor :... IP30 Weight :... 400g with battery Charging temperature range: +10 C to +50 C Storage temperature range: -20 C to +80 C Protection against over-charging. u Carrying belt UMP Secured on transmitter unit by 2 clips u Battery UMB Plug-in battery u Antenna extension VUM (not supplied with assemblies) Length 12 m u Adaptater UMA Power supply :... 230 VAC (UMAU) or 12-24 VDC (UMA1) List of frequencies availables 5 5/1 433 MHz band version Channel 1 433,075 MHz Channel 24 433,650 MHz Channel 47 434,225 MHz Channel 2 433,100 MHz Channel 25 433,675 MHz Channel 48 434,250 MHz Channel 3 433,125 MHz Channel 26 433,700 MHz Channel 49 434,275 MHz Channel 4 433,150 MHz Channel 27 433,725 MHz Channel 50 434,300 MHz Channel 5 433,175 MHz Channel 28 433,750 MHz Channel 51 434,325 MHz Channel 6 433,200 MHz Channel 29 433,775 MHz Channel 52 434,350 MHz Channel 7 433,225 MHz Channel 30 433,800 MHz Channel 53 434,375 MHz Channel 8 433,250 MHz Channel 31 433,825 MHz Channel 54 434,400 MHz Channel 9 433,275 MHz Channel 32 433,850 MHz Channel 55 434,425 MHz Channel 10 433,300 MHz Channel 33 433,875 MHz Channel 56 434,450 MHz Channel 11 433,325 MHz Channel 34 433,900 MHz Channel 57 434,475 MHz Channel 12 433,350 MHz Channel 35 433,925 MHz Channel 58 434,500 MHz Channel 13 433,375 MHz Channel 36 433,950 MHz Channel 59 434,525 MHz Channel 14 433,400 MHz Channel 37 433,975 MHz Channel 60 434,550 MHz Channel 15 433,425 MHz Channel 38 434,000 MHz Channel 61 434,575 MHz Channel 16 433,450 MHz Channel 39 434,025 MHz Channel 62 434,600 MHz Channel 17 433,475 MHz Channel 40 434,050 MHz Channel 63 434,625 MHz Channel 18 433,500 MHz Channel 41 434,075 MHz Channel 64 434,650 MHz Channel 19 433,525 MHz Channel 42 434,100 MHz Channel 65 434,675 MHz Channel 20 433,550 MHz Channel 43 434,125 MHz Channel 66 434,700 MHz Channel 21 433,575 MHz Channel 44 434,150 MHz Channel 67 434,725 MHz Channel 22 433,600 MHz Channel 45 434,175 MHz Channel 68 434,750 MHz Channel 23 433,625 MHz Channel 46 434,200 MHz Channel 69 434,775 MHz 7
5/2 458 MHz band version Channel 1 458.5125 MHz Channel 12 458.6500 MHz Channel 23 458.7875 MHz Channel 2 458.5250 MHz Channel 13 458.6625 MHz Channel 24 458.8000 MHz Channel 3 458.5375 MHz Channel 14 458.6750 MHz Channel 25 458.8125 MHz Channel 4 458.5500 MHz Channel 15 458.6875 MHz Channel 26 458.8500 MHz Channel 5 458.5625 MHz Channel 16 458.7000 MHz Channel 27 458.8625 MHz Channel 6 458.5750 MHz Channel 17 458.7125 MHz Channel 28 458.8750 MHz Channel 7 458.5875 MHz Channel 18 458.7250 MHz Channel 29 458.8875 MHz Channel 8 458.6000 MHz Channel 19 458.7375 MHz Channel 30 458.9125 MHz Channel 9 458.6125 MHz Channel 20 458.7500 MHz Channel 31 458.9250 MHz Channel 10 458.6250 MHz Channel 21 458.7625 MHz Channel 32 458.9375 MHz Channel 11 458.6375 MHz Channel 22 458.7750 MHz Selection guide 6 References for ordering standard configurations : Applications Transmitter configurations Receiver configurations References of unit Travelling cranes 2 manipulators (4) 24 relay outputs UM12BM010 (1) UM12BL110 (2) 32 relay outputs UM12CM010 (1) UM12CL110 (2) 16 relay outputs + 2 ANA outputs UM12FM010 (1) UM12FL110 (2) 16 relay outputs + 4 ANA outputs UM12GM010 (1) UM12GL110 (2) Tower cranes 2 manipulators (4) 16 relay outputs UM22AM010 (1) UM22AL110 (2) 24 relay outputs UM22BM010 (1) UM22BL110 (2) Truck-mounted hydraulic 4 toggles 16 relay outputs + 4 ANA outputs UM34G2010 (3) cranes 5 toggles 16 relay outputs + 6 ANA outputs UM35H2010 (3) Concrete pumps 3 manipulators 24 relay outputs UM43B2020 (3) Concrete conveyors 3 manipulators 24 relay outputs UM53B2020 (3) An assembly comprises : - 1 transmitter - 1 carrying belt - 1 receiver with antenna - 2 batteries - 1 charger - 1 adapter - 1 technical manual for installation and operation (1) version : 433 MHz band, receiver 48-230 VAC (2) version : 458 MHz band, receiver 48-115 VAC (3) version : 433 MHz band (4) For each manipulator direction, specify desired type on order (proportional or notch type 1, 2, 3, 4, 5, 6 speeds) For special configurations, contact us. 990924 - Création JAY - Impression Imp. Gilles YOUR PARTNER IN AUTOMATION The products presented in this document are subject to change. Product descriptions and characteristics are not contractually binding. Headoffice and plant : ZIRST 2 - BP 5 F38330 MONTBONNOT ST MARTIN Téléphone : +33 (0)4 76 41 44 00 Téléfax : +33 (0)4 76 41 44 41 Web : http://www.jay-electronique.fr Distributor