Fibre Optic Connectors Expanded Beam - Fibre Optic Connectors D38999 Derived Expanded Beam Connectors for Harsh Enviroment Applications NCAGE Code U5792 www.polamco.com
Expanded Beam - Fibre Optic Connectors D38999 Derived Expanded Beam Connectors for Harsh Environment Applications Overview The Polamco expanded beam fibre-optic connectors have been produced with the popular and proven MIL-DTL-38999 Series III connector format. The generic, tri-start one-turn anti-decoupling mechanism and rugged construction, with our wide choice of materials and plating finishes makes the system particularly suitable for harsh environment vehicle, aircraft and naval applications worldwide. The expanded beam arrangement provides high-reliability transmission even in harsh conditions and may be easily cleaned in the field without affecting functionality if necessary. Characteristics The fibre is sealed behind a lens and therefore is not exposed to the outside environment and cannot be damaged in service. The light emitting from the fibre is expanded and transmitted as a collimated beam across an air gap into the mating connector. There is no contact between the lenses. The lens vastly increases the active area of the fibre. This results in the connector being greatly less sensitive to dirt and contamination than butt-contact types. Cleaning expanded beam connectors is easy. The expanded beam insert has a largely flat surface and there are no moving parts or alignment sleeves. It is not possible to damage the fibre or lenses during cleaning. Special cleaning materials are not essential. Extremely dirty or muddy connectors can be rinsed in water, then dried with a cloth. Polamco expanded beam connectors are at least IP67 rated - mated, unmated, with or without dust cap fitted. Tel: +44 (0)845 017 1545
TYPICAL CONFIGURATION PLUG TO PLUG CABLE ASSEMBLY EXAMPLE PART NUMBER: OPTIONAL PC4EB-261-1504N-261-2-Z-S9T0050 LENGTH PLUG TO PLUG CABLE ASSEMBLY EXAMPLE PART NUMBER: PC4EB-261-1504N-261-2-Z-S9T0050 INLINE RECEPTACLE TO INLINE RECEPTACLE CABLE ASSEMBLY EXAMPLE PART NUMBER: PC4EB-211-1504N-211-2-Z-S9T0005 INLINE RECEPTACLE TO INLINE RECEPTACLE CABLE ASSEMBLY EXAMPLE PART NUMBER: PC4EB-211-1504N-211-2-Z-S9T0005 PLUG TO INLINE RECEPTACLE CABLE ASSEMBLY EXAMPLE PART NUMBER PC4EB-261-1504N-211-2-Z-S9T0050 PLUG TO INLINE RECEPTACLE CABLE ASSEMBLY EXAMPLE PART NUMBER PC4EB-261-1504N-211-2-Z-S9T0050 SQUARE FLANGE RECEPTACLE TO STANDARD TAIL CABLE ASSEMBLY EXAMPLE SQUARE FLANGE PART RECEPTACLE NUMBER PC4EB-201-1504N-ST-2-Z-S9T0050 TO STANDARD TAIL CABLE ASSEMBLY EXAMPLE PART NUMBER PC4EB-201-1504N-ST-2-Z-S9T0050 SC, ST, LC OR FC SC, ST, LC OR FC TYPE CONNECTOR TYPE CONNECTOR 1 JAM JAM NUT NUT RECEPTACLE TO TO STANDARD TAIL TAIL CABLE CABLE ASSEMBLY ASSEMBLY EXAMPLE PART NUMBER: PC4EB-241-1504N-ST-2-Z-S9T0050 EXAMPLE PART NUMBER: PC4EB-241-1504N-ST-2-Z-S9T0050 SC, ST, LC OR FC TYPE CONNECTOR SC, ST, LC OR FC TYPE CONNECTOR BASIC SERIES CABLE LENGTH IN 0,1m INCREMENTS MIL-DTL-38999 SERIES III STYLE (0030-3,0m; 0105-10,5m) EXPANDED BEAM FIBRE OPTIC BASIC SERIES CABLE CABLE TYPE LENGTH IN 0,1m INCREMENTS MIL-DTL-38999 END SERIES A CONNECTOR III STYLE STYLE (T - MIL-TAC) (0030-3,0m; 0105-10,5m) EXPANDED (20 - SQUARE BEAM FLANGE FIBRE RECEPTACLE) OPTIC (B - EARLY BREAKOUT (30mm) MIL-TAC) (21 - INLINE RECEPTACLE) (F - BUFFERED CABLE TYPE CABLE) END A CONNECTOR (24 - JAM NUT RECEPTACLE) STYLE (S - STANDARD (T - MIL-TAC) ZIPCORD (2x2,8 - UP TO 04 CH)(UP TO 1m MAX) (20 - SQUARE FLANGE RECEPTACLE) (26 - FREE PLUG) (M - MINI (B - ZIPCORD EARLY BREAKOUT (2x1,8-06, 08, (30mm) 10, 12 MIL-TAC) & 16 CH)(UP TO 1m MAX) (21 - INLINE END RECEPTACLE) A BACK ANGLE FIBRE (F TYPE - BUFFERED CABLE) (0 - SHORT (24 NUT - - JAM NUT STYLE RECEPTACLE) 20 AND 24 ONLY) (S9 - SINGLE (S - STANDARD MODE - 9/125) ZIPCORD (2x2,8 - UP TO 04 CH)(UP TO 1m MAX) (26 - FREE (1 PLUG) - STRAIGHT) (M5 -(M MULTI - MINI MODE ZIPCORD - 50/125) (2x1,8-06, 08, 10, 12 & 16 CH)(UP TO 1m MAX) (3-90 ) (M6 - MULTI MODE - 62/125) END A BACK ANGLE (M0 - FIBRE MULTI MODE TYPE - 50/125 OM3) (0 - SHORT NUT - STYLE 20 CONNECTOR AND 24 ONLY) (S9 - SINGLE MODE - 9/125) (1 (11, - STRAIGHT) 13, 15 AND 17) AND PLATING/FINISH (1-ZB (M5 - ALUM - MULTI ALLOY/ZINC MODE COBALT - 50/125) OLIVE DRAB) NUMBER (3 OF - 90 ) CHANNELS (4-J - STAINLESS (M6 - MULTI STEEL/PASSIVATE) MODE - 62/125) ( 11-01, 02 AND 04) (2-Z - (M0 NAB/NON-REFLECTIVE - MULTI MODE - SHOT 50/125 BLAST) OM3) CONNECTOR ( 13-02 AND 04) ( (11, 15-13, 01, 15 02, AND 04, 0617) AND 08) END B BACK AND ANGLE PLATING/FINISH - OMIT WHEN END B IS FLYING LEAD ( 17-12 AND 16) (1 - STRAIGHT) (1-ZB - ALUM ALLOY/ZINC COBALT OLIVE DRAB) NUMBER OF CHANNELS (3-90 ) (4-J - STAINLESS STEEL/PASSIVATE) ALTERNATIVE CONNECTOR KEYING KEYS ( ARRANGED 11 TO - AVOID 01, 02 ACCIDENTAL AND 04) MATE END B (2-Z CONNECTOR - NAB/NON-REFLECTIVE STYLE SHOT BLAST) ( WITH ELECTRICAL 13-02 AND CONNECTORS 04) (26 - FREE PLUG - ONLY WHEN END A IS 26) ( 15-01, 02, 04, 06 AND 08) CUSTOMER OVAL (21 - INLINE END B RECEPTACLE) BACK ANGLE - OMIT WHEN END B IS FLYING LEAD ( 17-12 AND 16) (SC - SC (1 - TYPE STRAIGHT) FLYING LEAD CONNECTOR) COMPANY NAME SIGNATURE DATE (ST - ST (3 TYPE - 90 ) FLYING LEAD CONNECTOR) ALTERNATIVE CONNECTOR KEYING (LC - LC TYPE FLYING LEAD CONNECTOR) KEYS ARRANGED TO AVOID ACCIDENTAL MATE (FC - FC END TYPE B CONNECTOR FLYING LEAD CONNECTOR) STYLE WITH ELECTRICAL CONNECTORS (26 - FREE PLUG - ONLY WHEN END A IS 26) ORDERS CANNOT BE CUSTOMER PLACED AGAINST OVAL ALPHA ISSUED DRAWINGS. (21 - INLINE RECEPTACLE) ON RECEIPT OF CUSTOMER OVAL, THE DRAWING STATUS WILL BE RAISED TO ISSUE 1. (SC - SC TYPE FLYING LEAD CONNECTOR) COMPANY NAME SIGNATURE DATE DATE (ST - ST TYPE FLYING LEAD CONNECTOR) DRAWN DIW 01/04/2014 (LC - LC TYPE FLYING LEAD CONNECTOR) PAGE 1 SALES (FC - FC TYPE FLYING LEAD CONNECTOR) NCW 05/09/2011 ORDERS CANNOT DESIGN BE PLACED AGAINST ALPHA ISSUED DRAWINGS. M. PAUL 05/09/2011 ON RECEIPT OF CUSTOMER OVAL, THE THIS DRAWING ISTATUS WILL BE DRAWING RAISED NOT TO TO ISSUE SCALE1. Tel: +44 QUAL (0)845 DATE 017 1545 COPYRIGHTANDTHE DRAWN DIW PROPERTY OF 01/04/2014 PAGE 1 ISSUE THIS DRAWING DCR SALES IS THE PROPERTY IT MUST OF NOT POLAMCO BE COPIED, LTD AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY (4535) USED FOR MANUFACTURE FIBRE POLAMCO OPTIC LTD CABLE ASSEMBLY NCW 05/09/2011 2F PC4EB - 26 1-1712 N - 26 1-2 - Z - S9 T 0030 PC4EB - 26 1-1712 N - 26 1-2 - Z - S9 T 0030 ASSY USED ON:
PLUG AND 90 BACK ASSEMBLY B PLUG AND STRAIGHT BACK ASSEMBLY TO END OF CONNECTOR ØA PLUG AND 90 BACK ASSEMBLY B TABLE 1 A MAX B MAX 11 25,0 53,5 13 29,4 56,8 15 32,5 58,6 17 35,7 60,0 RAWING IS GHTANDTHE ERTY OF MCO LTD OT BE COPIED, MANUFACTURE TABLE 1 A MAX B MAX 11 25,0 53,5 13 15 DRAWING 29,4 56,8 DIMENSIONS 32,5 IN MM 58,6 17 35,7 60,0 THIS DRAWING IS THE PROPERTY OF AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY ASSY USED ON: MIL-DTL-38999 SERIES III FIBRE OPTIC CABLE ASSEMBLY PAGE 2 www.polamco.com 2
TO END OF CONNECTOR PC4EB Series SQUARE FLANGE RECEPTACLE AND 90 BACK ASSEMBLY E SQUARE FLANGE RECEPTACLE AND STRAIGHT BACK ASSEMBLY C D1 D2 TO END OF CONNECTOR SQUARE FLANGE RECEPTACLE AND 90 BACK ASSEMBLY E TABLE 2 C D1 D2 E MAX 11 26,2 20,62 18,26 64,1 13 28,6 23,01 20,62 66,5 15 31,0 24,61 23,01 66,5 17 33,3 26,97 24,61 69,0 DRAWING IS RIGHTANDTHE OPERTY OF 3 LAMCO LTD NOT BE COPIED, R MANUFACTURE OTHERWISE TABLE 2 ASSY USED ON: MIL-DTL-38999 SERIES III C D1 D2 E MAX 11 26,2 20,62 18,26 64,1 13 28,6 23,01 20,62 66,5 15 31,0 24,61 23,01 66,5 17 33,3 26,97 24,61 69,0 FIBRE OPTIC CABLE ASSEMBLY DRAWING Tel: +44 (0)845 017 1545 OSED WITHOUT RITTEN CONSENT HE COMPANY. PART NUMBER: PC4EB SERIES CABLE ASSEMBLY PAGE 3 DRAWING NO: THIS DRAWING IS THE PROPERTY OF AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY C2099
JAM NUT RECEPTACLE AND 90 BACK ASSEMBLY H ØF JAM NUT RECEPTACLE AND STRAIGHT BACK ASSEMBLY TO END OF CONNECTOR G JAM NUT RECEPTACLE AND 90 BACK ASSEMBLY H TABLE 3 F G H MAX 11 34,9 31,8 64,1 13 38,1 34,9 66,5 15 41,3 38,1 66,5 17 44,5 41,3 69,0 S DRAWING IS RIGHTANDTHE OPERTY OF LAMCO LTD T NOT BE COPIED, R MANUFACTURE OTHERWISE OSED WITHOUT RITTEN CONSENT ASSY USED ON: MIL-DTL-38999 SERIES III TABLE 3 F G H MAX 11 34,9 31,8 64,1 13 38,1 34,9 66,5 15 41,3 38,1 66,5 17 44,5 41,3 DRAWING 69,0 FIBRE OPTIC CABLE ASSEMBLY PART NUMBER: PAGE 4 www.polamco.com THIS DRAWING IS THE PROPERTY OF AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY DRAWING NO: 4
INLINE RECEPTACLE AND STRAIGHT BACK ASSEMBLY TO END OF CONNECTOR SQUARE FLANGE RECEPTACLE AND SHORT NUT ASSEMBLY JAM NUT RECEPTACLE AND SHORT NUT ASSEMBLY SHORT NUT DRAWN SALES DESIGN QUAL 5 2F ISSUE DIW DATE 01/04/2014 NCW 05/09/2011 M. PAUL 05/09/2011 DCR (4535) WEIGHT GENERAL TOL Tel: +44 (0)845 017 1545 LINEAR +/-0.1MM PRIOR WRITTEN CONSENT OF THE COMPANY. ANGULAR +/- 1 THIS DRAWING IS COPYRIGHTANDTHE PROPERTY OF IT MUST NOT BE COPIED, USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT ASSY USED ON: MIL-DTL-38999 SERIES III DRAWING FIBRE OPTIC CABLE ASSEMBLY PART NUMBER: PC4EB SERIES CABLE ASSEMBLY DRAWING NO: C2099 THIS DRAWING IS THE PROPERTY OF AND MUST NOT BE USED FOR COMMERCIAL PURPOSES WITHOUT WRITTEN CONSENT OF THE COMPANY PAGE 5
CONNECTION CROSSOVER RECEPTACLE: END B OF CABLE 1 PLUG: END A OF CABLE 2 NOTES. 2 CHANNEL CONNECTION CROSSOVER A1 B1 B1 A1 4 CHANNEL CONNECTION CROSSOVER A1 B1 A2 B2 B1 A1 B2 A2 6 CHANNEL CONNECTION CROSSOVER 1 6 2 5 3 4 4 3 5 2 6 1 8 CHANNEL CONNECTION CROSSOVER 1 4 2 3 3 2 4 1 5 8 6 7 7 6 8 5 12 CHANNEL CONNECTION CROSSOVER 1 10 2 9 3 8 4 7 5 6 6 5 7 4 8 3 9 2 10 1 11 12 12 11 16 CHANNEL CONNECTION CROSSOVER 1 10 2 9 3 8 4 7 5 6 6 5 7 4 8 3 9 2 10 1 11 12 12 11 13 16 14 15 15 14 16 13 1. INDIVIDUAL SPECIFITCATION SHEETS FOR CONNECTOR AND BACK 12 KIT ENDS ARE 11 AVAILABLE ON REQUEST NOTES. 2. 1. PERFORMANCE: INDIVIDUAL SPECIFITCATION SHEETS FOR CONNECTOR AND BACK KIT ENDS ARE AVAILABLE ON REQUEST INSERTION LOSS: 9/125 2. PERFORMANCE: FIBRE @ 1310nm/1550nm: -1.5dB MAX (TYPICAL -1.0dB) 50/125 INSERTION FIBRE LOSS: @ 850nm/1300nm: -1.0dB MAX (TYPICAL -0.7dB) 9/125 FIBRE @ 1310nm/1550nm: -1.5dB MAX (TYPICAL -1.0dB) RETURN 50/125 FIBRE LOSS: @ >-32dB 850nm/1300nm: (TYPICAL -1.0dB -40dB) MAX (TYPICAL -0.7dB) DURABILITY: RETURN LOSS: 1000 >-32dB MATINGS (TYPICAL MINIMUM -40dB) OPERATING DURABILITY: TEMPERATURE: 1000 MATINGS MINIMUM -40 C TO +85 C OPERATING TEMPERATURE: -40 C TO +85 C STORAGE TERMPERATURE: -55 C TO +85 C STORAGE TERMPERATURE: -55 C TO +85 C INGRESS PROTECTION: IP68 INGRESS PROTECTION: IP68 FREE FALL RESISTANCE: 500 FALLS FROM 1,2m HEIGHT FREE FALL RESISTANCE: 500 FALLS FROM 1,2m HEIGHT VIBRATION: 10-500Hz, 3 DIRECTIONS, 0,75mm AMPLITUDE @ 10g ACCELERATION VIBRATION: 10-500Hz, 3 DIRECTIONS, 0,75mm AMPLITUDE @ 10g ACCELERATION BUMP: 4000 BUMPS @ 40g ACCELERATION BUMP: 4000 BUMPS @ 40g ACCELERATION CORROSION RESISTANCE: 500 HOURS SALT SPRAY CORROSION RESISTANCE: 500 HOURS SALT SPRAY CABLE RETENTION: 1000N (CABLE DEPENDANT) CABLE RETENTION: 1000N (CABLE DEPENDANT) 3. STANDARD TOLERANCES ON CABLE ASSEMBLY LENGTHS: 3. STANDARD TOLERANCES ON CABLE ASSEMBLY LENGTHS: LESS THAN 0,5m - +50mm/-0mm LESS THAN 0,5m +50mm/-0mm 0,5m 0,5m TO TO 1,0m 1,0m - +100mm/-0mm +100mm/-0mm 1,1m 1,1m TO TO 20,0m 20,0m - +200mm/-0mm 20,1m 20,1m TO TO 100,0m - +1000mm/-0mm 100,1m TO 250,0m - +2000mm/-0mm 250,1m TO 500,0m - +2000mm/-0mm 500,1m TO 1000m - +2000mm/-0mm DRAWN SALES DESIGN DIW DATE 01/04/2014 ASSY USED ON: www.polamco.com QUAL DRAWING ISSUE DCR IT MUST NOT BE COPIED, THIS DRAWING (4535) IS THE PROPERTY USED OF POLAMCO FOR MANUFACTURE LTD AND MUST NOT FIBRE BE USED OPTIC FOR COMMERCIAL CABLE PURPOSES ASSEMBLY WITHOUT WRITTEN CONSENT OF THE COMPANY 2F NCW 05/09/2011 M. PAUL 05/09/2011 THIS DRAWING IS COPYRIGHTANDTHE PROPERTY OF OR OTHERWISE DISCLOSED WITHOUT PAGE 6 6