NEMA Standards Publication WC Performance Standard for Twisted Pair Premise Voice and Data Communications Cables

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Transcription:

NEMA Standards Publication Performance Standard for Twisted Pair Premise Voice and Data Communications Cables Published by: National Electrical Manufacturers Association 1300 North 17th Street, Suite 1752 Rosslyn, Virginia 22209 www.nema.org All rights including translation into other languages, reserved under the Universal Copyright Convention, the Berne Convention for the Protection of Literary and Artistic Works, and the International and Pan American Copyright Conventions.

NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. The National Electrical Manufacturers Association (NEMA) standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While NEMA administers the process and establishes rules to promote fairness in the development of consensus, it does not write the document and it does not independently test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards and guideline publications. NEMA disclaims liability for any personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. NEMA disclaims and makes no guaranty or warranty, express or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs. NEMA does not undertake to guarantee the performance of any individual manufacturer or seller s products or services by virtue of this standard or guide. In publishing and making this document available, NEMA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication. NEMA has no power, nor does it undertake to police or enforce compliance with the contents of this document. NEMA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certification or other statement of compliance with any health or safety related information in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker of the statement.

Page i CONTENTS Section 1 GENERAL... 1 1.1 Scope... 1 1.2 Referenced Standards... 1 Section 2 PART IDENTIFICATION NUMBER (PIN)... 3 2.1 Part Numbering System... 3 Section 3 MATERIALS AND MECHANICAL REQUIREMENTS... 6 3.1 Conductors... 6 3.1.1 Bare Copper Wire... 6 3.1.2 Tin Coated Copper Wire... 6 3.1.3 Stranded Copper Wire... 6 3.2 Insulating Materials... 6 3.3 Shields... 6 3.3.1 Individually Shielded Pairs, Foil (When Specified)... 6 3.3.2 Individually Shielded Pairs, Braid (When Specified)... 6 3.3.3 Overall Shielded, Foil... 7 3.3.4 Overall Shielded, Braid... 7 3.3.5 Drain Wire(s)... 7 3.3.6 Braided Shield... 7 3.4 Mechanical, Physical, Dimensional, and Safety Considerations... 7 Section 4 ELECTRICAL DEFINITIONS... 8 4.1 Resistance... 8 4.1.1 DC Conductor Resistance... 8 4.1.2 DC Resistance Unbalance... 8 4.1.3 Insulation Resistance... 8 4.2 Input Impedance...8 4.3 Characteristic Impedance... 8 4.4 Structural Return Loss... 9 4.4.1 Return Loss... 9 4.5 Insertion Loss (Attenuation)... 9 4.6 Crosstalk... 10 4.6.1 Near-End Crosstalk (Next)... 10 4.6.2 Power Sum Near-End Crosstalk (Psnext)... 10 4.6.3 Far-End Crosstalk (Fext)/Equal Level Far-End Crosstalk (Elfext)... 10 4.7 Capacitance... 11 4.7.1 Mutual Capacitance... 11 4.7.2 Pair-To-Ground Capacitance Unbalance... 12 4.8 Transfer Impedance... 12 4.9 Phase Velocity...12 4.10 Phase Delay... 12 4.11 Phase Delay Skew... 12 Section 5 TEST METHODS... 13 5.1 General... 13 5.2 Input Impedance... 13 5.3 Characteristic Impedance... 13 5.4 Structural Return Loss... 13 5.4.1 Return Loss... 13

Page ii 5.5 Insertion Loss (Attenuation)... 13 5.6 Near-End Crosstalk (Next) and Power Sum Near-End Crosstalk (Psnext)... 13 5.7 Far-End Crosstalk (Fext), Equal Level Far-End Crosstalk (Elfext), and Power Sum Equal Level Far-End Crosstalk (Pselfext)... 13 5.8 Transfer Impedance... 13 5.9 Phase Velocity...14 5.10 Phase Delay... 14 5.11 Phase Delay Skew... 14 Section 6 ELECTRICAL REQUIREMENTS FOR CATEGORY 3, 5, AND 5e CABLES... 15 6.1 General... 15 6.2 Resistance... 15 6.2.1 DC Resistance... 15 6.2.2 DC Resistance Unbalance... 15 6.2.3 Insulation Resistance... 15 6.3 Impedance... 15 6.3.1 Characteristic Impedance... 15 6.4 Structural Return Loss... 15 6.4.1 Return Loss... 16 6.5 Insertion Loss (Attenuation)... 16 6.5.1 Horizontal and Backbone Cables... 16 6.5.2 Patch (Stranded) Cables... 17 6.6 Crosstalk... 17 6.6.1 Near-End Crosstalk (Next)... 17 6.6.2 Power Sum Near-End Crosstalk... 18 6.6.3 Equal Level Far-End Crosstalk (Elfext)... 18 6.6.4 Power Sum Equal Level Far-End Crosstalk (Pselfext)... 19 6.7 Capacitance... 19 6.7.1 Mutual Capacitance... 19 6.7.2 Pair-To-Ground Capacitance Unbalance... 19 6.8 Transfer Impedance... 19 6.9 Phase Velocity...19 6.10 Phase Delay Skew... 20 6.10.1 Maximum Phase Delay Skew... 20 6.10.2 Cables Greater Than 4 Pairs... 20 6.10.3 Environmental Effects... 20 Section 7 ELECTRICAL REQUIREMENTS FOR 150 Ω TYPE A CABLE... 21 7.1 DC Resistance... 21 7.1.1 22 AWG Conductors... 21 7.1.2 26 AWG Conductors... 21 7.2 DC Resistance Unbalance... 21 7.3 Insulation Resistance... 21 7.4 Capacitance... 21 7.4.1 Pair-to-Ground Capacitance Unbalance... 21 7.5 Characteristic Impedance... 21 7.6 Structural Return Loss... 21 7.7 Return Loss... 22 7.8 Insertion Loss (Attenuation)... 22 7.9 Near-End Crosstalk... 22 7.10 Transfer Impedance... 23 Appendix A ELECTRICAL PERFORMANCE REQUIREMENTS AND REFERENCES FOR CATEGORY 3, CATEGORY 5, AND CATEGORY 5e CABLES... 24

Page iii Appendix B Appendix C Appendix D Appendix E CABLES, BUILDING, PREMISE, PLENUM, SPECIAL PURPOSE, ELECTRICAL, MULTIPLE TWISTED PAIRS, 24 AWG, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 28 CABLES, BUILDING, PREMISE, RISER, SPECIAL PURPOSE, ELECTRICAL, MULTIPLE TWISTED PAIRS, 24 AWG, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 32 PATCH CORD CABLES, BUILDING, PREMISE, SPECIAL PURPOSE, ELECTRICAL, 24 AWG, STRANDED CONDUCTORS, MULTIPLE TWISTED PAIRS, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 36 CABLES, BUILDING, PREMISE, PLENUM, SPECIAL PURPOSE, ELECTRICAL, MULTIPLE TWISTED PAIRS, 22 AWG, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 39

Page iv Foreword Compliance with this Standard may require use of an invention covered by patent rights. By publication of this Standard, no position is taken with respect to the validity of this claim or of any patent rights in connection therewith. The patent holder has, however, filed a statement of willingness to grant a license under these rights on reasonable and non-discriminatory terms and conditions to applicants desiring to obtain such a license. Details may be obtained from the publisher. This standard has been developed by the Premise Wiring Subcommittee of the High Performance Wire and Cable Section of NEMA in close coordination between manufacturers, users, third party certifying agencies, and others having specialized experience. The High Performance Wire and Cable Section of NEMA periodically reviews this standard for any revisions necessary to keep it up to date. Proposed revisions or comments should be submitted to: Vice President, Technical Services National Electrical Manufacturers Association 1300 North 17th Street Rosslyn, Virginia 22209 Section approval of this standard does not necessarily imply that all section members voted for its approval or participated in its development. At the time this revision was approved, the Premise Wiring Committee had the following members: Belden CDT, Inc. Richmond, IN Berk-Tek a Nexans Company Elm City, NC General Cable Highland Heights, KY Harbour Industries, Inc. Shelburne, VT Judd Wire, Inc. Turners Falls, MA Phelps Dodge High Performance Conductors Inman, SC

Page 1 Section 1 GENERAL 1.1 SCOPE This standard primarily defines minimum electrical performance and allowable conductor sizes, stranding, and shielding for premise wiring cables for voice and data applications. The material and mechanical characteristics for these cables are covered under UL 444/CSA C 22.2 No. 214 where applicable. Definitions and applicable test methods are included herein. This standard covers Category 3,Category 5, and Category 5e, 100 ohm unshielded and shielded twisted pair, and 150 ohm shielded twisted pair cables for voice and/or data communication systems. This standard also includes several appendices that were developed for U.S. Government reference. Requirements for Category 4 cable were removed from this edition as this cable is no longer widely used. The products covered in this Standard shall conform to the requirements of Part 68 of the FCC rules and regulations, as well as the applicable article(s) of the National Electrical Code and/or other national and local codes and safety standards. The performance requirements contained in this document are for cables as manufactured. The installed cabling system will have different characteristics. The performance of the installed cabling is a function of its components (i.e. cable, connecting hardware, work area, equipment, and patch cords) and installation methods. Requirements for the performance of the installed cabling system are outside the scope of this document. 1.2 REFERENCED STANDARDS Copies of referenced documents may be obtained from the appropriate sources as follows. American Society for Testing and Materials (ASTM) 100 Barr Harbor Drive West Conshohocken, PA 19428-2959 ASTM B 3-01 ASTM B 8-04 ASTM B 33-04 ASTM B 286-02 ASTM D 4566-98 Soft or Annealed Copper Wire Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft Tinned Soft or Annealed Copper Wire for Electrical Purposes Copper Conductors for Use in Hookup Wire for Electronic Equipment Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire & Cable Federal Communications Commission (FCC) 1919 M Street, N.W. Washington, D.C. 20554 Code of Federal Regulations, Title 47, Telecommunications, Chapter 1-FCC, Part 68

NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. The National Electrical Manufacturers Association (NEMA) standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While NEMA administers the process and establishes rules to promote fairness in the development of consensus, it does not write the document and it does not independently test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards and guideline publications. NEMA disclaims liability for any personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. NEMA disclaims and makes no guaranty or warranty, express or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs. NEMA does not undertake to guarantee the performance of any individual manufacturer or seller s products or services by virtue of this standard or guide. In publishing and making this document available, NEMA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication. NEMA has no power, nor does it undertake to police or enforce compliance with the contents of this document. NEMA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certification or other statement of compliance with any health or safety related information in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker of the statement.

Page i CONTENTS Section 1 GENERAL... 1 1.1 Scope... 1 1.2 Referenced Standards... 1 Section 2 PART IDENTIFICATION NUMBER (PIN)... 3 2.1 Part Numbering System... 3 Section 3 MATERIALS AND MECHANICAL REQUIREMENTS... 6 3.1 Conductors... 6 3.1.1 Bare Copper Wire... 6 3.1.2 Tin Coated Copper Wire... 6 3.1.3 Stranded Copper Wire... 6 3.2 Insulating Materials... 6 3.3 Shields... 6 3.3.1 Individually Shielded Pairs, Foil (When Specified)... 6 3.3.2 Individually Shielded Pairs, Braid (When Specified)... 6 3.3.3 Overall Shielded, Foil... 7 3.3.4 Overall Shielded, Braid... 7 3.3.5 Drain Wire(s)... 7 3.3.6 Braided Shield... 7 3.4 Mechanical, Physical, Dimensional, and Safety Considerations... 7 Section 4 ELECTRICAL DEFINITIONS... 8 4.1 Resistance... 8 4.1.1 DC Conductor Resistance... 8 4.1.2 DC Resistance Unbalance... 8 4.1.3 Insulation Resistance... 8 4.2 Input Impedance...8 4.3 Characteristic Impedance... 8 4.4 Structural Return Loss... 9 4.4.1 Return Loss... 9 4.5 Insertion Loss (Attenuation)... 9 4.6 Crosstalk... 10 4.6.1 Near-End Crosstalk (Next)... 10 4.6.2 Power Sum Near-End Crosstalk (Psnext)... 10 4.6.3 Far-End Crosstalk (Fext)/Equal Level Far-End Crosstalk (Elfext)... 10 4.7 Capacitance... 11 4.7.1 Mutual Capacitance... 11 4.7.2 Pair-To-Ground Capacitance Unbalance... 12 4.8 Transfer Impedance... 12 4.9 Phase Velocity...12 4.10 Phase Delay... 12 4.11 Phase Delay Skew... 12 Section 5 TEST METHODS... 13 5.1 General... 13 5.2 Input Impedance... 13 5.3 Characteristic Impedance... 13 5.4 Structural Return Loss... 13 5.4.1 Return Loss... 13

Page ii 5.5 Insertion Loss (Attenuation)... 13 5.6 Near-End Crosstalk (Next) and Power Sum Near-End Crosstalk (Psnext)... 13 5.7 Far-End Crosstalk (Fext), Equal Level Far-End Crosstalk (Elfext), and Power Sum Equal Level Far-End Crosstalk (Pselfext)... 13 5.8 Transfer Impedance... 13 5.9 Phase Velocity...14 5.10 Phase Delay... 14 5.11 Phase Delay Skew... 14 Section 6 ELECTRICAL REQUIREMENTS FOR CATEGORY 3, 5, AND 5e CABLES... 15 6.1 General... 15 6.2 Resistance... 15 6.2.1 DC Resistance... 15 6.2.2 DC Resistance Unbalance... 15 6.2.3 Insulation Resistance... 15 6.3 Impedance... 15 6.3.1 Characteristic Impedance... 15 6.4 Structural Return Loss... 15 6.4.1 Return Loss... 16 6.5 Insertion Loss (Attenuation)... 16 6.5.1 Horizontal and Backbone Cables... 16 6.5.2 Patch (Stranded) Cables... 17 6.6 Crosstalk... 17 6.6.1 Near-End Crosstalk (Next)... 17 6.6.2 Power Sum Near-End Crosstalk... 18 6.6.3 Equal Level Far-End Crosstalk (Elfext)... 18 6.6.4 Power Sum Equal Level Far-End Crosstalk (Pselfext)... 19 6.7 Capacitance... 19 6.7.1 Mutual Capacitance... 19 6.7.2 Pair-To-Ground Capacitance Unbalance... 19 6.8 Transfer Impedance... 19 6.9 Phase Velocity...19 6.10 Phase Delay Skew... 20 6.10.1 Maximum Phase Delay Skew... 20 6.10.2 Cables Greater Than 4 Pairs... 20 6.10.3 Environmental Effects... 20 Section 7 ELECTRICAL REQUIREMENTS FOR 150 Ω TYPE A CABLE... 21 7.1 DC Resistance... 21 7.1.1 22 AWG Conductors... 21 7.1.2 26 AWG Conductors... 21 7.2 DC Resistance Unbalance... 21 7.3 Insulation Resistance... 21 7.4 Capacitance... 21 7.4.1 Pair-to-Ground Capacitance Unbalance... 21 7.5 Characteristic Impedance... 21 7.6 Structural Return Loss... 21 7.7 Return Loss... 22 7.8 Insertion Loss (Attenuation)... 22 7.9 Near-End Crosstalk... 22 7.10 Transfer Impedance... 23 Appendix A ELECTRICAL PERFORMANCE REQUIREMENTS AND REFERENCES FOR CATEGORY 3, CATEGORY 5, AND CATEGORY 5e CABLES... 24

Page iii Appendix B Appendix C Appendix D Appendix E CABLES, BUILDING, PREMISE, PLENUM, SPECIAL PURPOSE, ELECTRICAL, MULTIPLE TWISTED PAIRS, 24 AWG, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 28 CABLES, BUILDING, PREMISE, RISER, SPECIAL PURPOSE, ELECTRICAL, MULTIPLE TWISTED PAIRS, 24 AWG, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 32 PATCH CORD CABLES, BUILDING, PREMISE, SPECIAL PURPOSE, ELECTRICAL, 24 AWG, STRANDED CONDUCTORS, MULTIPLE TWISTED PAIRS, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 36 CABLES, BUILDING, PREMISE, PLENUM, SPECIAL PURPOSE, ELECTRICAL, MULTIPLE TWISTED PAIRS, 22 AWG, UNSHIELDED, INDIVIDUALLY SHIELDED PAIRS, OR OVERSHIELDED, JACKETED CATEGORY 5... 39

Page iv Foreword Compliance with this Standard may require use of an invention covered by patent rights. By publication of this Standard, no position is taken with respect to the validity of this claim or of any patent rights in connection therewith. The patent holder has, however, filed a statement of willingness to grant a license under these rights on reasonable and non-discriminatory terms and conditions to applicants desiring to obtain such a license. Details may be obtained from the publisher. This standard has been developed by the Premise Wiring Subcommittee of the High Performance Wire and Cable Section of NEMA in close coordination between manufacturers, users, third party certifying agencies, and others having specialized experience. The High Performance Wire and Cable Section of NEMA periodically reviews this standard for any revisions necessary to keep it up to date. Proposed revisions or comments should be submitted to: Vice President, Technical Services National Electrical Manufacturers Association 1300 North 17th Street Rosslyn, Virginia 22209 Section approval of this standard does not necessarily imply that all section members voted for its approval or participated in its development. At the time this revision was approved, the Premise Wiring Committee had the following members: Belden CDT, Inc. Richmond, IN Berk-Tek a Nexans Company Elm City, NC General Cable Highland Heights, KY Harbour Industries, Inc. Shelburne, VT Judd Wire, Inc. Turners Falls, MA Phelps Dodge High Performance Conductors Inman, SC

Page 1 Section 1 GENERAL 1.1 SCOPE This standard primarily defines minimum electrical performance and allowable conductor sizes, stranding, and shielding for premise wiring cables for voice and data applications. The material and mechanical characteristics for these cables are covered under UL 444/CSA C 22.2 No. 214 where applicable. Definitions and applicable test methods are included herein. This standard covers Category 3,Category 5, and Category 5e, 100 ohm unshielded and shielded twisted pair, and 150 ohm shielded twisted pair cables for voice and/or data communication systems. This standard also includes several appendices that were developed for U.S. Government reference. Requirements for Category 4 cable were removed from this edition as this cable is no longer widely used. The products covered in this Standard shall conform to the requirements of Part 68 of the FCC rules and regulations, as well as the applicable article(s) of the National Electrical Code and/or other national and local codes and safety standards. The performance requirements contained in this document are for cables as manufactured. The installed cabling system will have different characteristics. The performance of the installed cabling is a function of its components (i.e. cable, connecting hardware, work area, equipment, and patch cords) and installation methods. Requirements for the performance of the installed cabling system are outside the scope of this document. 1.2 REFERENCED STANDARDS Copies of referenced documents may be obtained from the appropriate sources as follows. American Society for Testing and Materials (ASTM) 100 Barr Harbor Drive West Conshohocken, PA 19428-2959 ASTM B 3-01 ASTM B 8-04 ASTM B 33-04 ASTM B 286-02 ASTM D 4566-98 Soft or Annealed Copper Wire Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft Tinned Soft or Annealed Copper Wire for Electrical Purposes Copper Conductors for Use in Hookup Wire for Electronic Equipment Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire & Cable Federal Communications Commission (FCC) 1919 M Street, N.W. Washington, D.C. 20554 Code of Federal Regulations, Title 47, Telecommunications, Chapter 1-FCC, Part 68