WSeries Switch Carling Technologies set the standard for performance and aesthetics with the widely successful, often imitated but never duplicated, VSeries rocker switches. Building further upon that platform, Carling has once again raised the bar with the fully sealed WSeries. The WSeries traditional appearance features complete I68 protection, including below the panel, where the critical connection is made from wiring harness. When used in conjunction with the integrated connector, the totally submersible WSeries provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry. The WSeries also offers a wide variety of accoutrements including endless illumination options featuring dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 0A 24V, choice of paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical performance and reliability that is the hallmark of Carling Technologies products. Key Features: Fully sealed and submersible I68 protection including below the panel Triseal design Connector with twin locking tabs Typical Applications: Marine equipment Transportation equipment Carling Technologies, Inc. 60 Johnson Avenue lainville, CT 0606277 hone: (860) 79928 Fax: (860) 7992
2 W Series Fully Sealed Rocker Switches WSeries Switch DESIGN FEATURES ILLUMINATI Choice of highly reliable SMT LED or incandescent lighting with 2 dependent or independent circuit options. TRISEAL DESIGN Sealing at actuator, an insert molded neoprene base seal, along with wire lead seals, assures water tight, fully submersible protection. BODY One piece polyester 94V0 seamless body acts as an umbrella to protect critical internal components. ROLLER IN roven reliable mechanism is lubricant free and allows for 00k electrical and 250k mechanical cycles, and withstands extreme temperatures from 40 C to +85 C. INTEGRATED CNECTOR Accommodates Tyco/Amp.0 junior power timer contacts with twin locking tabs to provide a safe, secure, sealed connection. 60 Johnson Avenue lainville, CT 06062 77 hone: (860) 79 928 Fax: (860) 79 92
W Series Fully Sealed Rocker Switches General Specifications Electrical Contact Rating.4VA @ 24VDC 0 amps, 24VDC Dielectric Strength 500 Volts RMS Insulation Resistance 50 Megaohms Initial Contact Resistance 0 milliohms max. @ 4 VDC Life 00,000 cycles Contacts Silver tinoxide, 88/2 Terminals Copper with silver or gold plating. Quick Connect terminations. Voltage 24 VDC Overcurrent 5A for 50 cycles Mechanical Endurance hysical Lighted Seals Base 250,000 cycles minimum LED rated 00,000 hours /2 life (LED is internally ballasted for voltages to 24 VDC) Neoprene olyester blend rated to 25C with a UL flammability rating of 94V0. Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay. Lens olycarbonate rated at 00 C Function 2 & osition Rocker Style Operation Maintained & Momentary Base A 6/6 0GF (glass filled) A 6/6 GF Bracket BT 0GF Connector BT 0GF, polarized Travel (Angular Displacement) 24 full throw Environmental Environmental.80[2.08].450[6.8] TEST CUT HOLE IN ACTUAL MATERIAL I68, Fully sealed Corrosion/ Flowing Mixed Gas (FMG) Chemical Splash Class III year accelerated exposure per ASTM B827, B845 Operating Temperature 40 C to +85 C, 22 cycles, 00 hours Vibration er MilStd 202F, Method 204D Test Condition A 0.06 DA or 0G s 0500 Hz. Vibration 2 Resonance search 2450 Hz 0.40 DA 502000 ±0 G s peak Results Horizontal Axis 5 G s max. Random 24 Hz 0.06 SDGsq/Hz 60 Hz 0.50 00 Hz 0.50 200 Hz 0.025 2000 Hz 0.025 Handling/Drop One meter onto concrete floor Salt Spray er MilStd 202F, Method 0D, Test Condition A, 48 Hrs. Dust I6X Thermal Shock er MilStd 202F, Method 07F, Test Condition A, 55 C to 85 C. Test criteria pre and post test contact resistance Moisture Resistance/ Humidity er MilStd 202F, Method 06F, Test Criteria pre and post test contact resistance Mounting Specifications anel Thickness Range.02 to.25 For optimum panel fit, the following panel thicknesses are suggested:.02,.062,.09,.25 SWITCH MOUNTING HOLE *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue lainville, CT 06062 77 hone: (860) 79 928 Fax: (860) 79 92
4 2 4 WSeries Fully Sealed Rocker Switches Ordering Scheme W D 2 B C 0 A 7 Z 00 0 00 Series 2 Circuit Rating 4 5 Termination Illumination 6 Lamp 7 Lamp 8 Bracket 9 0 Lens Lens 2 Legend Legend 4 Lens Legend SERIES W 2 CIRCUIT Terminal Connections as viewed from bottom of switch: 8 terminal 0 terminal 8 7 8 7 4 4 2 5 2 5 6 6 0 9 osition: S D 2 2 22 2 4 24 5 25 6 26 7 27 8 28 49 RATING B 0A 24V D 0A 2V G 0A 6V H 0A V 2 &, 6 & 8 () () 4 TERMINATI/BASE STYLE 2.0 TAB (QC) ( ) momentary S single pole uses terminals, 2 &. D double pole uses terminals, 2,, 4, 5 & 6. Terminals 7, 8, 9 & 0 for lamp circuit only. 2 Connected Terminals NE NE NE NE NE & 2, 5 & 6 () () () () 6,7 LAM (SAME CODING FOR BOTH SELECTIS) Selection 6: above terminals & 4; Selection 7: above terminals & 6 No lamp 0 LED* superbright Red Amber Green White 2VDC A L F 4 6VDC B M G 5 2VDC C N H 6 24VDC D J 8 * Consult factory for daylight bright, blue/green and white LED options. Typical current draw for LED is 20ma. 8 BRACKET COLOR Black 9 ACTUATOR, Black with Laser Etch A Black 0 LENS ABOVE LAM # TERMINALS,4 LENS ABOVE LAM #2 TERMINALS,6 Lens color for LEDs must be clear, white, or match color of LED. 0 No Z No Lens Clear 5 White 7 9 A Amber B C D E Green G H J K Red M N R Blue T Large Transparent U Large Translucent V Bar Transparent W Bar Translucent Laser Etch background color 5 ILLUMINATI Lamp #:above terminals &4 end of switch.; Lamp #2 above terminals &6 end of switch. ositive (+) and negative () symbols apply to LED lamps only K Selections for Double ole Switches Only: L M N R S U V W Y Z Lens osition Illumination Type Lamps O A B C D NE # 2 E F G H # 2 Selections for Single ole Witches Only: J # 2 # 2 & 2 & 2 in Series in arallel Lamp wired to Terminals + 7 + 7 + 7 + 7 + 7 + 7 + 6 + 7 + 8 6+ 7 6+ 7 + 6 + 6 + 6 + 4 + 4 + 6 + 7 6+ 7 6+ 7 0+ 9 0+ 9 0+ 7 2 ACTUATOR LENS OR BODY LEGEND 2 00 No Legend this location/no actuator 2 I 4 O O I 5 O O 6 O O 7 O I 8 I O F N N F F F 2 22 2 24 O I 25 O 26 O 27 O 28 I F N F For additional legend options & codes, visit us at carlingtech.com LEGEND ORIENTATI 0 No legend (used with codes 8 in selection 2) 2 2 4 4 AY200 AY00 4 ACTUATOR LENS LEGEND 2 00 No legend this location/no actuator (used with codes 8 in selection 2) Selection 4 required when switch requires two legends. If the two legends consist of one lens & one body legend, lens legend must be specified in selection 2; body legend specified in selection 4. For legend options & codes, visit us at carlingtech.com Notes: Custom colors are available. Consult factory. 2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory. Locking rocker version is also available, consult factory for details. 60 Johnson Avenue lainville, CT 06062 77 hone: (860) 79 928 Fax: (860) 79 92
WSeries Fully Sealed Rocker Switches Dimensional Specifications in. [mm] 5 Dimensional Specifications: in. [mm].000 [25.40].724 [4.78] 2.962 [49.8] 2.62 [54.9].48 [0.62].707 [4.6] SWITCH SHOWN WITH CNECTOR INSTALLED.465 [.8].0 [2.79].0 [.79].664 [42.27] KEYING FEATURE.78 [29.9].74 [8.4].080 [27.4] WCH CNECTOR (902400).200 [0.48] Notes: WCH connector is intended for use with Tyco/Amp.0 Junior ower Timer, female contacts, and wire seals. For 46 awg wire, specify Tyco/Amp /N 927766 For 620 awg wire, specify Tyco/Amp /N 927770 Tyco/Amp cable seal /N 828904 (208 awg wire) or /N 828905 (64 awg wire) is required for each individual wire lead, and Tyco/Amp cable plug, /N 828922, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your specific wire gauge and thickness. 60 Johnson Avenue lainville, CT 06062 77 hone: (860) 79 928 Fax: (860) 79 92
Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue lainville, CT 0606277 hone: (860) 79928 Fax: (860) 7992 East Region Sales Office, CT ersm@carlingtech.com Midwest Region Sales Office, IL mrsm@carlingtech.com West Region Sales Office, CA wrsm@carlingtech.com Asiaacific Headquarters Carling Technologies, Asiaacific Ltd., Kowloon, Hong Kong Int + 8522772277 Fax: Int + 85227692 Email: sales@carlingtech.com.hk Shenzhen, China shenzhen@carlingtech.com Shanghai, China shanghai@carlingtech.com une, India india@carlingtech.com Kaohsiung, Taiwan taiwan@carlingtech.com Yokohama, Japan japan@carlingtech.com Europe/Middle East/Africa Headquarters Carling Technologies LTD 4 Airport Business ark, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Int + 44 9264422 Fax: Int + 44 9264477 Email: ltd.sales@carlingtech.com GmbH, Germany gmbh@carlingtech.com SAS, France sas@carlingtech.com REV_SW_W_06_20