SP 1U CNC Die sinking EDM Scope of Supply Ver. 2011.10 Edited by: Yongjun Liu Authorized by:shenglin Xiang, Gang Li Valid period: from Oct., 2011 to the next version
Contents 1. Machine...2 1.1 Mechanical Body...2 1.2 Generator...3 1.3 Software...3 1.4 Standard Configuration...4 SP 1U 2. Options, Wear Parts and Consumables.5 2.1 Options...5 2.2 Wear Parts...5 Scope of Supply 2.3 Consumables...6 3. Specifications...7 4. Machine Layout and Worktable Size...8 5. Permissible Ambient Conditions...9 6. Appendix...9 6.1 SP 1U Packing List...9 All rights reserved. No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, recording, or by any other information storage and retrieval system, without permission in writing from Beijing AGIE Charmilles. SP 1U Scope of Supply - 1 -
1. Machine 1.1 Mechanical Body SP 1U main machine is designed as a C shape framework with an X cross table and a transverse body. This machine tool has excellent rigidity and machining accuracy. The U-type structure dielectric unit saves space to a great extent. The fume extractor helps to exhaust the fume from erosion. The magnetic shield protects the operator from harm of radiation. The positioning accuracy software compensation function makes the machine tool enjoy a longer accuracy life span. X/Y/Z axes X/Y axes are driven by step motors (standard configuration) / DC motors (option) and Z axis by a DC motor with rotation encoder. Ball screw with the three axes and the guides are precision linear rolling guide-ways. Table and work tank On the table regularly scatter M10 thread holes. The long and short screw bolts, seats, and pressure plates facilitate tooling; the table top is ground precisely. The work tank is equipped with dielectric pressure regulating valve, pressure and vacuum flush gauges that can help to achieve lateral flushing, internal flushing and vacuum flushing, level switch and temperature switch which will stop machining and give corresponding warnings on the screen when the dielectric level is too low or the dielectric temperature is too high. Work head Z axis plate can go with EROWA, 3R or Taiwan manual chucks, and also be equipped with internal flushing connector. SP 1U Scope of Supply - 2 -
1.2 Generator Modular design. All the electrical equipment is fitted with safety devices such as breakers, fuse, relays and safety switches. The generator employs equal-pulse duration control type and equal-frequency control type, with machining voltage selectable (100V or 300V) and machining servo self-adaptable. It has various protective means and electrode low wear control circuits. Z axis is machining spindle, X and Y axes can only perform planetary machining. Multi-CPU separate control system which increase the processing ability and reliability of this system. Save on power failure automatically. 17 LCD, touch screen, facilitates the use of interfaces. LAN port, USB port, easy access to data. Hand box Supplies three speed grades to move axes: high, medium, low and single step. Switches pump ON and OFF. Starts, confirms and pauses erosion. Stops erosion. 1.3 Software Windows XP Operating System Four main pages: Machine Setup, Job Creation, Process Optimizer, Diagnostics Machines Setup Move axis Corner find Half way Home Edge find Center find Center find extension Spark alignment Setting up of X,Y and Z coordinate with default value of 0 Move axis by high, middle, low or step speed Turn on/off pump Short circuit alarm Job Creation Program editor SP 1U Scope of Supply - 3 -
File management USB connector Process Optimizer Display and modify parameters Display machining data: start distance, machining axis, retract distance, machining depth Display orbit data: - Orbit type: free orbit, servo orbit - Orbit shape - Orbit data: radius, start angle, number of vectors, retract strategy Display erosion status Display erosion time Diagnostics Select interface language Set measurement unit: metric or inch Display erosion time Software version Database: table of technological parameters I/O Diagnostics 1.4 Standard Configuration Taiwan manual chuck kit Standard machining current 50A Flushing device Simple plates for fixing workpiece Documentation SP 1U Scope of Supply - 4 -
2. Options, Wear Parts and Consumables 2.1 Options Note: If the frequency of power supply for the machine is 60Hz, please mark it on the order. No. Part Number Description Remark 1 388.510.440 X, Y axes DC motors Factory installed 2 388.012.878 EROWA manual chuck kit 327.004.799 Chuck (ER-017133) 327.004.800 Drawbar (ER-16742) 327.004.802 Slot holder (ER-010793) 3 388.008.068 3R manual chuck kit 4 327.014.669 Milling starter package (used for 3R manual chuck only) 5 388.014.684 Heat-exchanger assembly 6 388.020.238 Fire detection unit Factory installed 7 388.022.552 Kit support for fitting CO 2 fire extinguisher Factory installed 8 388.022.661 CE kit Factory installed 9 340.505.370 External transformer 10KVA (Used for 50A cabinet, 3 phases 200V,220V,250V,340V,440V,460V,480V,500V) 10 372.022.659 Second year warranty 2.2 Wear Parts No. Part Number Description Remark 1 388.009.166 Wear parts package (enough for 3 month use),incl. 326.008.816 Dielectric filter 2x 305.450.889 Oil-proof seal strip 1.5m 333.507.825 Air filter for cabinet 2x 373.014.317 Grease gun 1x 371.450.451 Lubrication grease 1x 2 343.505.199 Fuse, 3.15A 250V 3 343.500.070 Fuse, Φ5x20, 5A 4 343.500.505 Fuse, RT18-32x5A 5 343.500.506 Fuse, Φ5x20, 2.5A 6 343.500.638 Fuse, Φ5x20, 1A 7 343.501.897 Fuse, Φ5x20,7A 8 333.507.825 Air filter for cabinet, non-woven fabric, 358x283x5 SP 1U Scope of Supply - 5 -
2.3 Consumables No. ID-Nr Name and Description Remark 1 326.008.816 Dielectric filter cartridge, Φ150 x Φ31.5 x H375 2 371.450.451 Grease for axis guides, silicium ZL2 (SY1412-75), SP 1U Scope of Supply - 6 -
3. Specifications Model SP 1U Main machine Dimension of table (LxW) 500x320mm Min./Max. head to table distance (no chuck) 250~500mm Machine dimension (LxWxH) 1200x1610x2125mm Weight total 1350kg Movement speeds by hand-box Single step (1μm), low-speed, mid-speed, high speed Work tank and workpiece Max. workpiece dimension 790x480x235mm Max. workpiece weight 400kg Electrode Electrode weight 60kg Axes X travel 320mm Y travel 250mm Z travel 250mm Axis resolution X,Y=1μm, Z=0.5μm Positioning accuracy of all axes X, Y,Z axes (In line with ISO 230-2:1997) A 0.010 R or R 0.005 B 0.003 Dielectric Capacity of dielectric unit 290L Flow of dielectric pump (single) 20L ~ 120L/min Filtering type Paper filter cartridge Generator Generator type ISOPULSE / R limitation Standard machining current (option) 50 A Max. removal rate 330 mm 3 /min(copper - steel 50A) Best surface finish Ra 0.3μm Standard technology copper / graphite - steel copper / tungsten copper - carbide CNC Function Screen 17 LCD, touch screen Language English, Chinese Programmable axis 3 (Z = DC motor, X, Y = step motors) Dimensions metric - inch Planetary Servo planetary / Free planetary Servo planetary 2D / 3D / circle Free planetary circle / square / X shape / diamond/ cross shape Ports LAN, USB Diagnosis Embedded Electrical supply Standard Voltage AC380V±10% / 50 or 60Hz Power supply consumption 10KVA SP 1U Scope of Supply - 7 -
4. Machine Layout and Worktable Size 4.1 Machine Layout X Y Z A B C SP 1U 3000mm 3000mm 300mm 1610mm 1200mm 500mm 4.2 Worktable Size SP 1U Scope of Supply - 8 -
5. Permissible Ambient Conditions Permissible ambient temperature 20 o C with maximum variation of +/- 3. The dielectric temperature has to be equal to the ambient air temperature. This will ensure maximum accuracy. For guaranteed accuracy 20 o C±3 o C For operation of the equipment 15 o C ~30 o C Permissible relative humidity 40% ~ 80% 6. Appendix 6.1 SP 1U Packing List SP 1U Scope of Supply - 9 -
SP 1U Packing List 09.2011 +GF+ AgieCharmilles Serial No. Id. No. 372350764 02
SP 1U Packing List ID-NR Item Delivered Type & Model Quantity Delivered Remark 395900162 Machine body + Cabinet SP1U 1 set (2 boxes) The details are as follows: 386900362 Main machine 382900671 Cabinet SP1UMain machine, LxWxH:1200X1610X2200 Gross weight: 1620 kg Net weight: 1350 kg SP50 Generator LxWxH:533X706X1823 Gross weight: 390 kg Net weight: 260 kg 1 set (1 box) 1 set (1 box) Parts packed in cabinet box Item Delivered ID-NR Detailed description Quantity Remark 1 382900671 SP1U Die sinking EDM 1x machine generator cabinet Packed in the main machine box Item ID-NR Detailed description Quantity Remark Delivered 1 386900362 SP1U main machine 1x 2 384008400 SP1U dielectric unit 1x 3 387008105 Feet screw 3x 4 Fixture 1 set Including the following: 333000775 Pressure plate 2 x 333020080 Support assy. 2 x 333000776+333000777 333000778 Seat bolt long 2 x 333000779 Seat bolt short 2 x 314000213 Nuts, M10/GB6170 4 x 314000437 Washer, 10/GB97.1 4 x Item ID-NR Detailed description Quantity Remark Delivered 5 Technical documents 1 set 372350774 User s manual 1x
372350761 Certificate of accuracy 1x 372350771 Mechanical document(cd) 1x 372350764 Packing list 1x 372350449 Acceptance protocol 1x 372350494 SP Set up check list 1x 6 333003730 Test part 1 x 7 333000793 Electrode 1 x 8 333000789 Electrode connector 1 x 9 313010066 Screws M20 130 GB5782 4 x Dielectric unit angle screws 10 387010752 Flush and vacuum 1 x mechanism 11 343500506 Fuse, 5x20, 2.5A 5 x 12 343500070 Fuse, 5x20,5A 5 x 13 343500505 Fuse, RT18-32X, 5A 5 x 14 343505231 Fuse, RT18-32X, 2A 10 x 15 343501897 Fuse, 5x20, 7A 5 x 16 343500638 Fuse, 5x20, 1A 10 x 17 343505199 Fuse, 3.15A, 250V 5 x 18 332507823 Lower filter meshwork 1 x 19 327010360 Manual chuck 1 x Inspected by: yy mm dd SP 1U +GF+ AgieCharmilles 2011-2 -