Specificatio Magetic Flowmeters Electrodeless Series 10DX3121 Primary w/ 50CM2000 Coverter Miimum Liquid Coductivity 0.05 µs/cm. Allows may ew harsh process liquids to be measured with a magetic flowmeter. No Wetted Electrodes. Elimiates the possibility of electrode leaks or process / electrode icompatibility. Immue to Slurry Noise. No wetted electrodes meas electrodes caot be impiged upo by process solids, this provides a stable output sigal for cotrol or idicatio. Immue to Most Coatig Buildup. The 10DX3121 is ideal for heavy coatig processes such as grease, latex, clays ad sludge. Corrosio ad abrasio resistat. With ETFE TEFZEL lier Separate customer coectio box. Isolates electroics compartmet ad protects electroics from the eviromet. Series 10DX3121 Primary with 50CM2000 Magetic Flowmeter S-FL/MAG-10DX3121_2 1
ELECTRODELESS MAGNETIC FLOWMETER (MICROPROCESSOR BASED) The Series 10DX3121 Magetic Flowmeter is a smart pulsed DC type volumetric, liquid flow rate detector. It utilizes the properties of a coductive fluid to geerate a iduced voltage whe flowig through a magetic field. The amplitude of the voltage, thus produced, is directly proportioal to the flow rate of the metered liquid. A characterized o-uiform magetic field desig sigificatly reduces sesitivity to flow profile effects. The meter's maget coils are powered by a maget driver uit. This uique method of maget coil drive provides total zero poit stability. The flow sigal developed by this magetic flowmeter is processed by Sigal Coverter Model 50CM2000 which ca be mouted remotely o a wall or 2-ich pipe. This flowmeter is similar to the Series 10DX0 Magetic Flowmeter with the exceptio that the 10DX3121 Flowmeter does ot have electrodes wetted by the process. The Flowmeter is available i sizes 1" to 12". Egieerig Specificatios Miimum Liquid Coductivity: 0.05 µs/cm. For coductivity below 0.1µS/cm ad viscosities below 100 cetistokes cosult factory. Electrical Power Requiremets: 115 Vac, ±10%, 50/60 Hz, ±5%. Optioal Power: 230 VAC, ±10%, 50/60 Hz, ±5% 24 VDC, -25%, + 30%, Ripple < 1.5 vp Power Cosumptio: < 23 VA for AC Power; 10W for DC Power Pressure Limits: At 38 C (100 F) Sizes Pressure ANSI Ratig 1 thru 3 5.10 MPa (740 PSI) Class 4 thru 12 2.00 MPa (285 PSI) Class Temperature Limits: Process Liquid: To 100 C (212 F) Ambiet: -40 C to +65 C (-40 to F) System Accuracy: Rage (spa) ca be set betwee 5% ad 100% of meter capacity show i Table 1. Spa: Factory set full scale output sigal ca be set to ay value betwee miimum ad maximum value show i Table 1. Size Miimum Spa Maximum Spa Settig Settig Ich mm GPM L/M GPM L/M 1 25 2.68 10 53.7 200 1.5 40 7.9 30 158 600 2 50 13.2 216 264 1,000 3 80 39.6 148 792 3,000 4 100 52.8 200 1,056 4,000 6 132 500 2,642 10,000 8 200 238 900 4,755 18,000 10 250 396 0 7,925 30,000 12 528 2000 10,567 40,378 TABLE 1 Isolatio: Iput ad output sigals are fully isolated. Eclosure Classificatio: NEMA 4X (IP65) suitable for idoor or outdoor istallatio. Optioal NEMA 4X ad accidetal submergece 30 ft (10 M)/48 hours (IP67), cotiuous submergece (IP68). Safety Classificatio: Geeral Purpose, FM Approved ClassI, Divisio 2, Groups A,B,C ad D. Vacuum Limit: 0 psia @ < 212 F (100 C) Materials of Costructio Meter Tube: 304 Stailess Steel Housig: Electroics: Die Cast Alumium, Epoxy Coated Flowmeter: Welded Cast Steel, Epoxy Coated Outlie & Moutig Dimesios See Figures 1 & 2. Electrical Coectios: 1/2 ich NPT Meterig Weight # Flage Process Coectios Meter Size Meter Weight ich mm lbs kg 1 25 14.3 6.5 1.5 40 18.7 8.5 2 50 22 10 3 80 42 19 4 100 48.5 22 6 86 39 8 200 148 67 10 250 218 99 12 273 124 TEFZEL is registered trademark of the E.I. dupot de Nemoures & Co., (Ic.). S-FL/MAG-10DX3121_2 2
Orderig Iformatio Specify Model 10DX3121ad flowmeter size (usually same as pipe size). Type ad class of flage beig used. Power Source. Output sigal ad maximum flow rate. Liquid or slurry (by ame, cocetratio, ad operatig viscosity, coductivity, temperature ad pressure). Eviromet temperature (maximum) ad hazard classificatio. Sample Specificatio The magetic flowmeter shall be of the low frequecy electromagetic iductio type ad shall produce a DC pulse sigal directly proportioal ad liear to the operatio with a power cosumptio less tha 23 Va. The magetic flowmeter shall be Series 10DX3121. The lier shall be made of TEFZEL ad ot have electrodes wetted by the process. The meter shall have the ability to measure liquids with a coductivity as low as 0.05 µs/cm. The meter shall be resistat to effects of isulatig type coatig processes ad hard slurry oise. The electroics portio of the magetic flowmeter shall iclude both a maget driver to power the maget coils ad a sigal coverter. The sigal coverter shall be remote mouted ad shall be Series 50CM2000.remote mouted ad shall be Series 50CM2000. The meter shall be hydraulically calibrated at a facility located i the Uited States ad the calibratio shall be traceable to the Natioal Istitute of Stadards ad Techology. The accuracy of the meterig system shall be 1% of rate for flow velocities of 2.6 to 37 feet per secod. The meter size shall be from 1" to 12". Total zero stability shall be a iheret characteristic of the meter system to elimiate the eed to zero adjust the system with a full pipe at zero flow. The meter housig shall be NEMA 4X splash-proof ad weather resistat desig. As a optio, the meter shall be capable of NEMA 4X ad submergece i up to 33 feet of water for up to 48 hours (IP 67) or cotiuous submersible (IP 68). S-FL/MAG-10DX3121_2 3
Model Number Desigatio for the 10DX3121 Model Number 10DX3121 Desig Level Specified by ABB... * Istallatio Legth ISO 13359 (Not for ANSI flages)...a For ANSI Flages... C Lier Material ETFE TEFZEL... N Meter Size 1" (25mm)...09 1.5" (40mm)...11 2" (50mm)...12 3" (80mm)...14 4" (100mm)... 15 6" (mm)... 17 8" (200mm)... 18 10" (250mm)... 19 12" (mm)... 20 Flage Coectio DIN PN 10 DN 65, DN 500-1000... C DIN PN 16 DN 25-400... D DIN PN 25... E DIN PN 40 DN 25 - DN 80, except DN 65... F ANSI Cl (istallatio legth Series 1000)... P ANSI Cl (istallatio legth Series 1000)... Q Flage Material Stailess Steel (1.4541 DN & up) 304 SST, S... 2 Stailess Steel (1.4571) 316 SST... 3 Electrode Desig Capacitive... A1A Approvals Noe... A FM Approved: Class I, Divisio 2, Groups A, B, C, ad D... K Protectio Class IP 67 (Temporary submergece 33ft., 48 hrs.)... 2 IP 68 (Cotiuous submergece, 33 ft.)... 3 Temperature Rage - Stadard, see Specificatio Sheet... 1 Lie Frequecy / Excitatio Frequecy 50 Hz, 12-1/2 Hz... 2 60 Hz, 15 Hz...4 Istrumet Tag Germa... 1 Eglish... 2 Frech... 3 S-FL/MAG-10DX3121_2 4
FIGURE 1 Outlie Dimesios 10DX3121 Primary Meter Size (Ich) 1 1 ½ 2 3 4 6 8 10 12 Flg Rtg *L k d 4 D N A E F G H 3-1/8 10-5/8 (79.4) (270) 3-1/2 (88.9) 3-7/8 11-1/32 (98.4) (280) 4-1/2 (114.3) 4-3/4 11-1/32 (120.6) (280) 5 (127) 6 13-3/8 (152.4) (340) 6-5/8 (168.3) 7-1/2 15-3/4 (900) (400) 7-7/8 (200) 9-1/2 17-23/32 (241) (450) 10-5/8 (270) 11-3/4 19-11/16 (298) (500) 13 (330) 14-1/4 21-21/32 (362) (550) 15-1/4 (387) 17 21-21/32 (431.8) (550) 17-3/4 (450.8) 4-1/4 2 (107.9) (50.8) 4-7/8 (123.8) 5 2.5 (127 (73) 6-1/8 (155.6) 6 3-5/8 (152.4) (92.1) 6-1/2 (165.1) 7-1/2 5 (190.5) (127) 8-1/4 (209.5) 9 6-3/16 (229) (157) 10 (254) 11 8-1/2 (279) (215) 12-1/2 (318) 13-1/2 10-5/8 (343) (270) 15 (381) 16 12-3/4 (406) (324) 17-1/2 (444) 19 15 (482.6) (381) 20-1/2 (520.7) 4 4 4-13/16 (122) 4-13/16 (122) 3-55/64 (98) 3-55/64 (98) 2-7/8 (73) 2-7/8 (73) 5-15/64 (133) 5-15/64 (133) 6-11/16 (170) 6-11/15 (170) Weight (KG) 4 4-13/32 4-7/32 3-7/32 5-33/64 7-3/32 10 8 (112) (107) (82) (140) (180) 11 8 8 8 12 8 12 12 16 12 16 4-13/32 (112) 5-1/8 (130) 6-11/16 (170) 7-43/64 (195) 9-27/32 (250) 9-27/32 (250) 4-27/32 (123) 5-5/8 (143) 6-13/16 (173) 8-1/16 (205) 9-11/64 (233) 11-1/32 (280) 3-7/8 (98) 4-5/8 (118) 5-13/16 (148) 7-1/32 (179) 8-5/32 (207) 9-27/32 (250) 6-9/64 (156) 7-7/8 (200) 9 6-59/64 (229) (176) 10 (254) 11 8-7/64 (279) (206) 12-1/2 (318) 13-1/2 9-3/8 (343) (238) 15 (381) 16 10-15/32 (406) (266) 17-1/4 (444) 19 12-9/32 (482.6) (250) 20-1/2 (520.7) 6.5 8.5 19 20 22 24 39 41 67 75 99 119 124 176 S-FL/MAG-10DX3121_2 5
SMART DC SIGNAL CONVERTER Model 50CM2000 The Series 50CM2000 Magetic Flowmeter Sigal Coverter is a m-processor based DC uit. The coils of the magetic flowmeter are excited with pulsed DC curret i order to geerate the magetic field. As a coductive liquid passes through this magetic field, a electrical voltage is iduced which is directly proportioal to its velocity. The voltage is sesed by o-wetted electrodes ad set to the coverter which digitally processes these sigals ad cofigures them ito aalog ad digital output sigals. Desig Features µ-processor based coverter for use with the Model 10DX3121 Electrodeless Primary. Exteral totalizer reset cotact is software cofigurable. Dual rage is stadard. System ca be set for automatic or maual switchig. User cofigurable uit: Allowig ay uit desired by customer to be cofigured. Bi-directioal flow idicatio via directioal cotact or split 4-20 ma rage. Automatic system moitorig with error diagostics ad alarms. Stadard ± 1% of rate accuracy. All data is stored i o-volatile memory for 10 years without battery back-up. Utilizes surface mout ad ASIC techology for log term reliability. Eclosure classificatio is NEMA 4X as stadard for use i corrosive eviromets. 0.5 secod full scale respose time. Available with remote pipe or wall moutig. Back lit 2 lie x 16 characters liquid crystal display. ACCURACY ±% OF RATE Egieerig Specificatios System Accuracy 4 3 2 1 % of Meter Capacity Meter Capacity at 32.8 ft/s Frequecy Output*: Flow >5% cal. factor: ±1% of rate Flow <5% cal. factor: ±0.08% of cal. factor *Add 0.1% of rage settig for aalog output. Rage: Typically cofigured from 1.64 to 32.8 ft/s (0.2 to 10 m/s) Rageability: 20:1 Display: Illumiated LC display, 2 lies each with 16 alphaumeric characters, 5x7 dot matrix. Each lie is cofigurable for a umber of differet items. Please refer to the istructio maual for details. Data Etry: Iput of cofiguratio data is by meas of a three pushbutto arragemet i the field mouted versio. Laguage: Cofiguratio i Eglish, Daish, Dutch, Fiish, Germa, Italia, Spaish or Swedish is possible. Program Protectio: Three digit password is etered by the user to limit etry to cofiguratio. Curret Output: User defied 4-20, 0-20, 2-10, 0-10, 4-12-20, ad 0-10-20 ma ito 0-750W load. The last two choices are for bi-directioal flow. Bi-Directioal Flow: Idicatio ad totalizatio i both forward ad reverse directios. Flow directio idicated by cotact closure. The scaled frequecy optio provides a separate output for each flow directio. Isolatio: Iputs ad outputs are isolated 400V. Scaled Frequecy Output: 24 Vdc, W miimum load, 0-4 khz maximum, pulse width from 0.1 ms to 2000 ms, pulse factors from 0.001 to 1000 per uit of flow. Low Flow Cut-off: 0 to 10% cofigurable. Dampig: 1 to 100 secods cofigurable. Respose Time: 0.5 secod miimum. S-FL/MAG-10DX3121_2 6
Power Requiremets: 240/230/220/120/115/110/48/ 24 Vac +10% / - 10% 24/48 Vdc ±30% Effect 0.2% of rate per 10% chage i lie voltage. Power cosumptio <23 VA icludig primary Lie frequecy 50/60 Hz ±6%. Coil Excitatio Frequecy: Stadard: 6.25 or 7.5 for 50/60 Hz power Optioal: 12/5 / 15 for 50/60 Hz power Cotact Outputs: For alarm ad flow directio Relay: Max. 28V, max. 250 ma, max. 3 W Optocoupler: UCE<25 Vdc, IEC<7.5 ma Cotact Iput: For zero retur, exteral totalizer reset Relay: Max. 28V, max. 250 ma, max. 3 W Optocoupler: UCE<25Fdc, ICE<7.5mA Serial Iterface: - via RS-232C Baud rate: 110 to 9600 Baud Maximum Cable Legth: 50 ft. (15m) Number of Nodes: 1 istrumet - via RS-485 Baud rate: 110 to 28.8K Baud Maximum Cable Legth: 4000 ft (1200m) Number of Nodes: 32 istrumets - via HART Protocol 1200 bits/s usig frequecy shift keyig Maximum cable legth: 5000 ft (0m) Certificatio: Geeral Purpose Physical Characteristics Ambiet Temperature: -4 F to 140 F (-20 C to 60 C) Relative Humidity: 10 to 90% o-codesig Vibratio Limit: <0.75G cotiuous (10 to Hz) <1.5G itermittet (10 to Hz) Eclosure Classificatio: NEMA 4X, IEC 529 IP65 (weather tight ad dust tight) Housig: Three piece alumium housig with gasketed covers, pael or wall-moutig. Cable Etrace: Five 1/2" NPT coduit or PG 13.5 cable coectios. Weight: Wall eclosure = 9.71bs. (4.4Kg) Rack= 4 Ibs. (1.8Kg) Sigal Cable: Maximum sigal cable legth is 660 feet. Sigal cable should be distaced from high magetic fields. 30 ft. (10m) is supplied as stadard. Data Cofiguratio All database iterrogatios ad chages are addressed through the three pushbuttos show below. >F 45.74 % >F 3456.200 gal. Eter Data Step C/CE They are idetified as Data, Step, ad C/CE. To gai access to the data base, it is ecessary to leave the ormal moitorig mode ad eter the cofiguratio mode. This is accomplished by pressig the C/CE pushbutto. The various parameters of the data base ca the be viewed by movig up or dow through the meu by pressig either the Data or Step pushbuttos. Data is accessed ad chages etered by pressig Data ad Step simultaeously. They costitute the Eter butto. If o etries or chages are made, the uit will revert to the moitorig mode after about 20 secods. There are two ways to make chages to the database. Oe is by eterig umeric values, ad the other is by makig a selectio from the meu. Numbers are etered by usig the Data ad Step buttos. The Data butto is used to select umbers 0 through 9, decimal poit, etc. The Step butto is used to move to the ext digit. Whe chagig a meu item, the Data ad Step buttos are used to scroll through the selectios. Eter ( Data ad Step together) must be depressed to store the selectio i memory. S-FL/MAG-10DX3121_2 7
Outlie Dimesios of Remote Sigal Coverter Notes: 1. Dimesios are i iches, dimesios i paretheses ( ) are i Millimeters. 2. Dimesios guarateed oly if this prit is certified. 3. All dimesios subject to maufacturig tolerace of ±1/8 (3mm). 4. Moutig hardware supplied by customer. 5. For pipig moutig, pipe yoke bracket for coectio to customer 2" (ND50) horizotal or vertical pipe as show. S-FL/MAG-10DX3121_2 8
Model Number Desigatio for the 50CM2000 Model Number 50CM2 Coected to Flowmeter Primary Stadard Flowmeter Primary... 5 EEx-Desig... 6 Desig Level... A 01 02 03 04 05 06 07 08 09 10 11 12 Software Level (Specified by Factory)... * Approvals Noe... A Others upo request... Z Housig Field mout housig with widow... B Cotact Outputs Optocoupler... 1 Relay... 2 Pulse Output, 1-chael Termials V8/V9 stadard Active... 1 Passive... 2 Optio pulse output 2-chael separate for forward ad reverse flow, upo request 2)... 3 Operatig Mode Cotiuous flow rate measuremet... A Parameter Settig Etry Stadard with 3 buttos 3)... A With magetic stick... B Accessories Noe... A serial data lik RS232C... B Serial data lik RS485... C HART-Protocol... G Supply Power 230 V, 50/60 Hz... B 115/120V, 50/60 Hz... C 110 V, 50/60 Hz... D 48 V, 50/60 Hz... E 24 V, 50/60 Hz... F 24 V / 48 V DC... H Istrumet Tag Germa...1 Eglish...2 Frech...3 Other upo request...9 1) Orderig iformatio for the card mout frame may 2) Totalizatio i the forward flow directio (stadard), the alarm output is ot available. 3) Opeig the housig cover is ecessary Sigal Cable: A 10 m log sigal cable is icluded with each meter. For loger legths please request P/N D173D018U02. S-FL/MAG-10DX3121_2 9
The Compay s policy is oe of cotiuous product improvemet ad the right is reserved to modify the iformatio cotaied herei without otice. 2002 ABB Ic. Prited i USA (12/17/01) ABB Ic. 125 East Couty Lie Road Warmister, PA 18974 USA Tel: 215-674-6000 Fax: 215-674-7183 ABB Ltd Howard Road St. Neots, Cambs. Eglad, PE19 3EU Tel: +44 (0)1480-475-321 Fax: +44 (0)1480-217-948 ABB S.p.A Via Sempioe 243 20016 Pero (Milao) Italy Tel: +39 (02) 33928 1 Fax: +39 (02) 33928 240 S-FL/MAG-10DX3121_2 10 ABB GmbH Idustriestr. 28 D-65760 Eschbor Germay Tel: +49 (0) 6196 800 0 Fax: +49 (0) 6196 800 1849