LIGHTING: ENCLOSED AND GASKETED AREA HID. Applications

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1 Mercmaster III 400 Luminaire for Hazardous and Wet Locations High Pressure Sodium and Pulse Start Metal Halide Applications Enclosed and gasketed fixtures suitable for use in: Marine and wet locations A wide range of industrial, chemical processing and other areas where flammable gases and vapors or combustible dusts are present under conditions defined by the National Electrical Code as Class I, Division 2; Class II, Division 1 and 2; and In ap pli ca tions in volv ing me di um and high mount ing heights In ap pli ca tions where en er gy ef fi cient, high lu men out put is required The AEx na nr Mercmaster III fixture is factory sealed and prevents vapors and gases from entering the globe chamber. There are no seals or putty required. The AEx nr Mercmaster III fixture requires all wiring entries to be sealed. Non-hazardous locations where severe weather conditions, excessive moisture, dirt, dust, corrosive atmosphere or high ambient temperatures are encountered Typical applications include: Pulp and paper mills Processing plants Chemical plants Oil refineries Foundries Manufacturing plants Storage areas Waste and sew age treat ment Oth er ar e as where dust, wa ter, dirt and rough us age are a prob lem Features Superior cor ro sion re sis tance. Choice of light sourc es: high pres sure so di um, and pulse start metal halide. Six mount ing ar range ments to suit any light ing lay out: pen dant, ceil ing, wall brack et, 25 (an gle) stan chion, 90 (straight) stan chion and cone. Hinge has high lip for add ed safe ty dur ing in stal la tion and ser vic ing. Hinge and bolt con struc tion as sures 360º com pres sion at all points on bal last hous ing gas ket for pos i tive seal ing. Swing away de sign of cap tive bolt and nut sim pli fies ser vic ing. Choice of op ti cal as sem blies: pris mat ic globe; en closed re flector with sealed lens; or V or II closed pris mat ic glass re frac tor, with or with out guards. Wide choice of pho to met ric dis tri bu tions. All fix tures de signed to per form in a 104 ºF/40 ºC am bi ent tem pera ture. Selected fix tures are suit a ble for am bi ent tem per a tures up to 149 ºF/65 ºC. Mogul base porcelain lamp holder with nickel-plated contacts has 392 F/200 C rated welded leads, pre-wired to the ballast. Assures trouble-free operation in installations where high ambient temperatures are encountered. For electrical protection, a ground wire is provided on each Mercmaster to bond hood and ballast housing. Terminal blocks are provided for Zone 2 fixtures to facilitate wiring. Standard dome of 30º an gle re flec tors made of fi ber glass re inforced white poly es ter. Highly re sist ant to cor ro sive at mos pheres. A wide range of voltages available (120 to 600 Volt) and ballast types (CWA, CWI and Super CWA). Enclosed Reflector Prismatic Glass Globe 12 Glass Refractor One-piece bal last hous ing for each com po nent pro vides even heat dis si pa tion for cool er op er a tion and long er bal last life. All Mercmaster mount ing hoods have pro vi sion for easy field instal la tion of fus es in fix tures (see fuse kit list ings). Standard Materials Mounting hoods and bal last bod ies: cast copperfree (less than 4/10 of 1% cop per) alu mi num Reflectors: Fiberglass reinforced white poly es ter Guards, hard ware and catch as sem blies: stain less steel Globe: heat- and im pact-re sist ant in ter nal ly flut ed glass Refractors: pris mat ic glass Enclosed re flec tor: etched Alzak alu mi num with sealed, tem pered heat- and im pact-re sist ant lens Body and globe gaskets: high-temperature silicone rubber Standard Finishes Mounting hoods and guards: ep oxy pow der coat, elec tro stat i cal ly ap plied for com plete and uni form pro tec tion Options AEx na nr fixtures are available with a Class I, Zone 2 rating. Add suffix -Z2. AEx nr fixtures are available with a Class I, Zone 2 rating. Add suffix -ZB. Ex nr fixtures are available with a Class I, Zone 2 rating. Add suffix -Z V. Quartz Auxiliary comes to full bright ness im me di ate ly and re mains lit un til the HID lamp at tains 60-70% of full il lu mi na tion. Quartz Auxiliary sup plied with re lay switch and sock et to ac cept 120V quartz dou ble-con tact bay o net base lamp (not in clud ed). (Not suit a ble for haz ard ous lo ca tions.) Add suf fix -E. Factory sealed photocontrol available. See PCD2 Series. Smart Starter incorporates a 1-1/2-minute timer and performs as a conventional starter to normally start lamp. Removes itself from circuit if lamp burns out or is removed from socket. Eliminates starter failures caused by prolonged operation with cycling or failing lamps and simplifies finding their location, reducing maintenance and repair costs. Available for all HPS and PSMH fixtures. Add suffix -S. Certifications and Compliances UL Standard: UL 1598, UL 1598A, UL 844, UL , UL UL Listed: E

2 Mercmaster III 400 Luminaires for Hazardous and Wet Locations High Pressure Sodium and Pulse Start Metal Halide Illustrated Features High Temperature Sockets Mogul base high-temperature porcelain sockets. Aluminum Inner Reflector Solid aluminum inner reflector (for refractor ballast housings only) improves photometric efficiency. Globe Chamber Completely sealed from the ballast housing and outside vapors/air (nr). Vented Reflectors Reflectors are thick, tough fiberglassreinforced white polyester, vented for cooler operation. Quickly attach with furnished stainless steel screws. Terminal Blocks (Zone 2) A seven-point terminal block is provided to facilitate wiring. Terminal block accommodates wire size ranging from #8 to #24 AWG. Stainless Steel Inserts Ballast bodies have stainless steel threaded inserts to receive stainless steel screws for reflectors and guard. Prevents "freezing, allowing guards and reflectors to be easily removed and replaced at any time, without damage to the housing. Ballast Assembly Utilizing non-sparking components avoiding the ignition of gases or vapors that may be present (na). Mounting Hood and Globe Gaskets Silicone rubber gasket seals out moisture, dirt and dust. Stays flexible, withstands high temperatures. Closure design assures uniform gasket compression. Electrical Protection Ground wire provided to bond mounting hood to ballast housing. "Safety" High Hinge Extra-high hinge provides additional protection against accidental ballast housing disengagement during installation or maintenance. Stainless Steel Latch Assembly Captive, stainless steel latch assembly bolt and nut closes securely, resists attack of corrosive atmospheres. Swing-away design simplifies servicing. Epoxy Finish Ballast housing, hoods and guards are copperfree aluminum with epoxy powder coat finish. Photocell Available for all fixtures except cone and ceiling mount. Installs through knock-out in mounting hood. Provides continuous ON-OFF dusk-to-dawn control. Prismatic Glass Globes, Refractors and Enclosed Reflector Heat-resistant globes, refractors and enclosed reflector thread into ballast housing and seal against a high temperature silicone rubber gasket. Cooler Operating Cone Hood Larger sloped surface sheds dusts, dirt and combustible fibers providing better heat dissipation. Fuses Two screws secure fuse kit to mounting boss in any Mercmaster mounting hood. Fuse included. 977

3 Mercmaster III 400 Luminaires for Hazerdous and Wet Locations High Pressure Sodium and Pulse Start Metal Halide Order using catalog numbering guide below or select catalog number from tables on following pages. Catalog Numbering Guide KP A L J5 G MT S Z2 Series: KP - Mercmaster III 400 : L - High Pressure Sodium P - Pulse Start Metal Halide Hub Size: 75-3/4 NPT 10-1 NPT /4 NPT stanchion /2 NPT stanchion Guard Options: ➋ G - Globe Guard BG - Refractor Guard NG - Enclosed Relfector Guard Blank - No Guard Options: E - Emergency Quartz F - Fuse Kit (Specify Voltage) S - Smart Starter H1 - Photocontrol 120 V H2 - Photocontrol 208 V H3 - Photocontrol 240 V H4 - Photocontrol 277 V C - Safety Cable Adapted V E40 - Export Socket D - E-40 Export Socket V T - Terminal Blocks V V - Anti-Vibration Modifications V X - Appledapter ➏ Mounting Hood Adapter V Optional Fusing ➐ FN V FP V FS V FT V FF V Mounting: A - Pendant (rigid mounting) C - Ceiling CH - Pendant Cone Hood F - Pendant (flexible mounting) ST - 90 Stanchion S - 25 Stanchion WB - Wall Wattage: W HPS, PSMH ➎ W PSMH W PSMH W PSMH & HPS W MH V Optical Assembly: ➊ Blank - Glass Globe J2 - NEMA II Glass Refractor ➍ J5 - NEMA V Glass Refractor ➍ R - Enclosed Refractor with Sealed Lens Voltage: ➌ MT - 120/208/240/277, 60Hz 5MT - 120/208/240/ 277/480, 60Hz , 60Hz , 50Hz , 60Hz , 50Hz , 50 Hz C2-208, 60 Hz, CWI V C3-240, 60 Hz, CWI V C6-480, 60 Hz, CWI V C7-600, 60 Hz, CWI V TT - 120/277/347, 60 Hz, CWA V Suffix: Z2 - Zone 2 suffix (required for AEx na nr rating) ZB - Zone 2 suffix (required for AEx nr rating) Z - Zone 2 suffix (required for Ex nr) V Refer to Mounting Hoods and Ballast page for available Voltage Configuration. ❶ NO DESIGNATION is required for fixtures with standard type globe. ❷ NO DESIGNATION is required for fixtures without guards. ➌ Other voltages available. Contact your local sales representative. ➍ J2 and J5 refractions are not available with Z2 or ZB suffix. ➎ Available for 480 V, 50 Hz and 5MT ballast options. For MT and TT voltage suffix, see Mercmaster III Luminaries. ➏ Appledapter is available for use with the pendant, ceiling and angled stanchion mounting only. ➐ Optional fusing is available for use with MT, 5MT and 48 voltage suffixes ONLY. 978

4 Mercmaster III 400 Luminaire Thermal Performance Class I, Division 2; Class II, Division 1; Simultaneous Exposure to Hazardous Conditions on Both Classifications Temperature identification numbers of Mercmaster III 400 Fixtures. T Numbers Supply Wire Ambient Temp. Temp. Watts ( F/ C) ➊ ( F/ C) ➊ Globe Class I, Division 2 Globe & Reflector Refractor Enclosed Reflector Globe Class II, Division 1 Groups E, F and G Globe & Enclosed Reflector Refractor Reflector Simultaneous Exposure Class I, Division 2 / Class II, Division 1 Globe Globe & Reflector Refractor Enclosed Reflector 257/ /40 T2 T2 T2 T2 T3B T3B T4 T4A HPS 257/ / T2 T2 T3B T4A T / /65 T2 T2 T3B T4 T HPS 194/90 104/ T1 T1 350 T3 * T3 * T3C T3C T1 T1 T PSMH 320 PSMH 194/90 104/40 T2B T2B T2B T2C T3 (EF) T3 (EF) T4 T4A 194/90 131/55 T2A T2A T2B T2C 194/90 149/65 T2C 194/90 104/40 T2B T2B T2B T2B T3C T3C 194/90 131/55 T2A T2A T2A T2B 350 PSMH 194/90 104/40 T2B T2B T2B T2B T3C T3C 194/90 131/55 T2A T2A T2A T2B 400 PSMH 194/90 104/40 T2A T2A T2B T2B T3C T3C 400 MH V 194/90 104/40 T2 T2 T2A T2A T3A T4 T Numbers Represent the Maximum Temperature for Class I, Division 2 Locations and Maximum Surface Temperature Under Dust Blanket for Class II, Division 1 Locations T Number T T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6 Temp. Range (ºF) Temp Range (ºC) ➊ T numbers are for Groups E and F only. 979

5 Mercmaster III 400 Luminaire Thermal Performance Class I, Zone 2, AEx nr IIC, AEx na nr IIC,, NEMA 4X Temperature identification numbers of Mercmaster III 400 Fixtures. T Numbers Supply Wire Ambient Watts Temp. ( F/ C) ➊ Temp. ( F/ C) ➊ Globe Class 1, Zone 2 AEx na nr / Ex nr Globe & Reflector Enclosed Reflector Globe Class 1, Zone 2 AEx nr Globe & Reflector HPS 257/ /40 T4 T4 T5 T4 T4 T5 250 HPS 257/ /55 T3 T3 T3 T3 T3 T3 HPS 257/ /65 T3 T3 400 HPS 194/90 104/40 T4 T4 T5 T4 T4 T Enclosed Reflector PSMH 194/90 104/40 T3 T3 T3 PSMH 194/90 131/55 T3 T3 T3 PSMH 194/90 104/40 T3 PSMH 194/90 104/40 T4 T4 T4 T4 T4 T4 PSMH 194/90 131/55 T3 T3 T4 T3 T3 T4 350 PSMH 194/90 104/40 T4 T4 T4 T4 T4 T4 PSMH 194/90 131/55 T3 T3 T4 T3 T3 T4 400 PSMH 167/75 104/40 T3 T3 T3 T3 T3 T3 400 MH V 167/75 104/40 T3 T3 T3 T Numbers represent the maximum surface temperature for luminaries with AEx na nr and AEx nr rating: To comply with AEx nr Requirements, all wiring entries must be sealed. T Number Temp. Range ( F) T1 T2 T3 T4 T5 T Temp. Range ( C) ➊ Use 194 F/90 C rated supply wire. 980

6 Mercmaster III 400 Luminaires for Hazerdous and Wet Locations 250 W, 400 W HPS Mounting Pendant One Hub, Rigid Mounting ➊ Shown with Globe Pendant Cone One Hub, Rigid Mounting Watts HPS 250 HPS 400 HPS 250 HPS 400 Shown with 12" Glass Refractor Ceiling Five Hubs, Four Close-Up Plugs HPS 250 HPS 400 Hub Size (Inches) Catalog Numbers ➌➍➎ With Globe With V 12 Refractor ➋ With Enclosed Reflector 3/4 KPAL2575 KPAL2575J5 KPAL2575R 1 KPAL2510 KPAL2510J5 KPAL2510R 3/4 KPAL4075 KPAL4075J5 KPAL4075R 1 KPAL4010 KPAL4010J5 KPAL4010R 3/4 KPCHL2575 KPCHL2575J5 KPCHL2575R 1 KPCHL2510 KPCHL2510J5 KPCHL2510R 3/4 KPCHL4075 KPCHL4075J5 KPCHL4075R 1 KPCHL4010 KPCHL4010J5 KPCHL4010R 3/4 KPCL2575 KPCL2575J5 KPCL2575R 1 KPCL2510 KPCL2510J5 KPCL2510R 3/4 KPCL4075 KPCL4075J5 KPCL4075R 1 KPCL4010 KPCL4010J5 KPCL4010R Shown with Enclosed Reflector ➊ For Flexible Pendant Mount, change A to F in catalog number. ➋ To order fixture with NEMA II refractor, change digits J5 in catalog number to J2. Refractor not available for Z, Z2 or ZB suffix. ➌ For fixtures with guards, add suffix G before adding voltage suffix. BG for refractor. NG for enclosed reflector. ➍ Add the following voltage and frequency designations before Z, Z2 or ZB suffix: Watts Voltage Suffixes MT 5MT C2 V C3 V C6 V C7 V TT V HPS 250 X X X X X X X HPS 400 X X X X X X PSMH 250 X X X X PSMH 320 X X X X X X PSMH 350 X X X X X X PSMH 400 X X X X X MH V 400 X X X X X X X X X Voltages: MT - 120/208/240/277 V 60 Hz 5MT - 120/208/240/277/480 V 60 Hz V 60 Hz V 50 Hz V 50 Hz V 60 Hz V 50 Hz V 50 Hz C2-208 V 60 Hz, CWI V C3-240 V 60 Hz, CWI V C6-480 V 60 Hz, CWI V C7-600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V ➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). ➏ Add Z for factory sealed restricted breathing protection (Ex nr) V. 981

7 Mercmaster III 400 Luminaires for Hazardous and Wet Locations 250 W, 400 W HPS Mounting Wall Five Hubs, Four Close-Up Plugs Watts HPS 250 HPS 400 Hub Size (Inches) Catalog Numbers ➌➍➎ With Globe With V 12 Refractor ➋ With Enclosed Reflector 3/4 KPWBL2575 KPWBL2575J5 KPWBL2575R 1 KPWBL2510 KPWBL2510J5 KPWBL2510R 3/4 KPWBL4075 KPWBL4075J5 KPWBL4075R 1 KPWBL4010 KPWBL4010J5 KPWBL4010R Shown with 12 Glass Refractor 25 Stanchion One Hub Shown with Prismatic Glass Globe and Optional Guard 90 Stanchion One Hub HPS 250 HPS 400 HPS /4 KPSL25125 KPSL25125J5 KPSL25125R 1-1/2 KPSL25150 KPSL25150J5 KPSL25150R 1-1/4 KPSL40125 KPSL40125J5 KPSL40125R 1-1/2 KPSL40150 KPSL40150J5 KPSL40150R 1-1/4 KPSTL25125 KPSTL25125J5 KPSTL25125R 1-1/2 KPSTL25150 KPSTL25150J5 KPSTL25150R HPS /4 KPSTL40125 KPSTL40125J5 KPSTL40125R 1-1/2 KPSTL40150 KPSTL40150J5 KPSTL40150R Shown with Prismatic Glass Globe and Optional Guard ➊ For Flexible Pendant Mount, change A to F in catalog number. ➋ To order fixture with NEMA II refractor, change digits J5 in catalog number to J2. Refractor not available for Z, Z2 or ZB suffix. ➌ For fixtures with guards, add suffix G before adding voltage suffix. BG for refractor. NG for enclosed reflector. ➍ Add the following voltage and frequency designations before Z, Z2 or ZB suffix: Watts Voltage Suffixes MT 5MT C2 V C3 V C6 V C7 V TT V HPS 250 X X X X X X X HPS 400 X X X X X X PSMH 250 X X X X PSMH 320 X X X X X X PSMH 350 X X X X X X PSMH 400 X X X X X MH V 400 X X X X X X X X X Voltages: MT - 120/208/240/277 V 60 Hz 5MT - 120/208/240/277/480 V 60 Hz V 60 Hz V 50 Hz V 50 Hz V 60 Hz V 50 Hz V 50 Hz C2-208 V 60 Hz, CWI V C3-240 V 60 Hz, CWI V C6-480 V 60 Hz, CWI V C7-600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V ➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). ➏ Add Z for factory sealed restricted breathing protection (Ex nr) V. 982

8 Mercmaster III 400 Luminaires for Hazardous and Wet Locations 250 W, 320 W, 350 W, 400 W PSMH Mounting Pendant One Hub, Rigid Mounting ➊ PSMH Watts 250 ➐ PSMH 320 PSMH 350 PSMH 400 Shown with Globe Pendant Cone One Hub, Rigid Mounting PSMH 250 ➐ PSMH 320 PSMH 350 Shown with 12" Glass Refractor PSMH 400 Ceiling Five Hubs, Four Close-Up Plugs Shown with Enclosed Refractor PSMH 250 ➐ PSMH 320 PSMH 350 PSMH 400 Hub Size (Inches) Catalog Numbers ➌➍➎ With Globe With V 12 Refractor ➋ With Enclosed Reflector 3/4 KPAP2575 KPAP2575J5 KPAP2575R 1 KPAP2510 KPAP2510J5 KPAP2510R 3/4 KPAP3275 KPAP3275J5 KPAP3275R 1 KPAP3210 KPAP3210J5 KPAP3210R 3/4 KPAP3575 KPAP3575J5 KPAP3575R 1 KPAP3510 KPAP3510J5 KPAP3510R 3/4 KPAP4075 KPAP4075J5 KPAP4075R 1 KPAP4010 KPAP4010J5 KPAP4010R 3/4 KPCHP2575 KPCHP2575J5 KPCHP2575R 1 KPCHP2510 KPCHP2510J5 KPCHP2510R 3/4 KPCHP3275 KPCHP3275J5 KPCHP3275R 1 KPCHP3210 KPCHP3210J5 KPCHP3210R 3/4 KPCHP3575 KPCHP3575J5 KPCHP3575R 1 KPCHP3510 KPCHP3510J5 KPCHP3510R 3/4 KPCHP4075 KPCHP4075J5 KPCHP4075R 1 KPCHP4010 KPCHP4010J5 KPCHP4010R 3/4 KPCP2575 KPCP2575J5 KPCP2575R 1 KPCP2510 KPCP2510J5 KPCP2510R 3/4 KPCP3275 KPCP3275J5 KPCP3275R 1 KPCP3210 KPCP3210J5 KPCP3210R 3/4 KPCP3575 KPCP3575J5 KPCP3575R 1 KPCP3510 KPCP3510J5 KPCP3510R 3/4 KPCP4075 KPCP4075J5 KPCP4075R 1 KPCP4010 KPCP4010J5 KPCP4010R ➊ For Flexible Pendant Mount, change A to F in catalog number. ➋ To order fixture with NEMA II refractor, change digits J5 in catalog number to J2. Refractor not available for Z, Z2 or ZB suffix. ➌ For fixtures with guards, add suffix G before adding voltage suffix. BG for refractor. NG for enclosed reflector. ➍ Add the following voltage and frequency designations before Z, Z2 or ZB suffix: Watts Voltage Suffixes MT 5MT C2 V C3 V C6 V C7 V TT V HPS 250 X X X X X X X HPS 400 X X X X X X PSMH 250 X X X X PSMH 320 X X X X X X PSMH 350 X X X X X X PSMH 400 X X X X X MH V 400 X X X X X X X X X Voltages: MT - 120/208/240/277 V 60 Hz 5MT - 120/208/240/277/480 V 60 Hz V 60 Hz V 50 Hz V 50 Hz V 60 Hz V 50 Hz V 50 Hz C2-208 V 60 Hz, CWI V C3-240 V 60 Hz, CWI V C6-480 V 60 Hz, CWI V C7-600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V ➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). ➏ Add Z for factory sealed restricted breathing protection (Ex nr) V. ➐ Available for 480 V, 50 Hz and 5MT ballast options. For MT and TT voltage suffix, see Mercmaster III Luminaries. 983

9 Mercmaster III 400 Luminaires for Hazardous and Wet Locations 250 W, 320 W, 350 W, 400 W PSMH Mounting Wall Five Hubs, Four Close-Up Plugs Shown with 12 Glass Refractor 25 Stanchion One Hub Shown with Prismatic Glass Globe and Optional Guard 90 Stanchion One Hub Shown with Prismatic Glass Globe and Optional Guard PSMH Watts 250 ➐ PSMH 320 PSMH 350 PSMH 400 PSMH 250 ➐ PSMH 320 PSMH 350 PSMH 400 PSMH 250 ➐ PSMH 320 PSMH 350 PSMH 400 Hub Size (Inches) Catalog Numbers ➌➍➎ With Globe With V 12 Refractor ➋ With Enclosed Reflector 3/4 KPWBP2575 KPWBP2575J5 KPWBP2575R 1 KPWBP2510 KPWBP2510J5 KPWBP2510R 3/4 KPWBP3275 KPWBP3275J5 KPWBP3275R 1 KPWBP3210 KPWBP3210J5 KPWBP3210R 3/4 KPWBP3575 KPWBP3575J5 KPWBP3575R 1 KPWBP3510 KPWBP3510J5 KPWBP3510R 3/4 KPWBP4075 KPWBP4075J5 KPWBP4075R 1 KPWBP4010 KPWBP4010J5 KPWBP4010R 1-1/4 KPSP25125 KPSP25125J5 KPSP25125R 1-1/2 KPSP25150 KPSP25150J5 KPSP25150R 1-1/4 KPSP32125 KPSP32125J5 KPSP32125R 1-1/2 KPSP32150 KPSP32150J5 KPSP32150R 1-1/4 KPSP35125 KPSP35125J5 KPSP35125R 1-1/2 KPSP35150 KPSP35150J5 KPSP35150R 1-1/4 KPSP40125 KPSP40125J5 KPSP40125R 1-1/2 KPSP40150 KPSP40150J5 KPSP40150R 1-1/4 KPSTP25125 KPSTP25125J5 KPSTP25125R 1-1/2 KPSTP25150 KPSTP25150J5 KPSTP25150R 1-1/4 KPSTP32125 KPSTP32125J5 KPSTP32125R 1-1/2 KPSTP32150 KPSTP32150J5 KPSTP32150R 1-1/4 KPSTP35125 KPSTP35125J5 KPSTP35125R 1-1/2 KPSTP35150 KPSTP35150J5 KPSTP35150R 1-1/4 KPSTP40125 KPSTP40125J5 KPSTP40125R 1-1/2 KPSTP40150 KPSTP40150J5 KPSTP40150R ➊ For Flexible Pendant Mount, change A to F in catalog number. ➋ To order fixture with NEMA II refractor, change digits J5 in catalog number to J2. Refractor not available for Z, Z2 or ZB suffix. ➌ For fixtures with guards, add suffix G before adding voltage suffix. BG for refractor. NG for enclosed reflector. ➍ Add the following voltage and frequency designations before Z, Z2 or ZB suffix: Watts Voltage Suffixes MT 5MT C2 V C3 V C6 V C7 V TT V HPS 250 X X X X X X X HPS 400 X X X X X X PSMH 250 X X X X PSMH 320 X X X X X X PSMH 350 X X X X X X PSMH 400 X X X X X MH V 400 X X X X X X X X X Voltages: MT - 120/208/240/277 V 60 Hz 5MT - 120/208/240/277/480 V 60 Hz V 60 Hz V 50 Hz V 50 Hz V 60 Hz V 50 Hz V 50 Hz C2-208 V 60 Hz, CWI V C3-240 V 60 Hz, CWI V C6-480 V 60 Hz, CWI V C7-600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V ➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). ➏ Add Z for factory sealed restricted breathing protection (Ex nr) V. ➐ Available for 480 V, 50 Hz and 5MT ballast options. For MT and TT voltage suffix, see Mercmaster III Luminaries. 984

10 Mercmaster III 400 Luminaires for Hazardous and Wet Locations 400 W MH V Mounting Watts Hub Size (Inches) Catalog Numbers ➌➍➎ With Globe With V 12 Refractor ➋ With Enclosed Reflector Pendant One Hub, Rigid Mounting ➊ MH V 400 Shown with Globe Pendant Cone One Hub, Rigid Mounting MH V 400 Shown with 12" Glass Refractor Ceiling Five Hubs, Four Close-Up Plugs MH V 400 3/4 KPAH4075 KPAH4075J5 KPAH4075R 1 KPAH4010 KPAH4010J5 KPAH4010R 3/4 KPCHH4075 KPCHH4075J5 KPCHH4075R 1 KPCHH4010 KPCHH4010J5 KPCHH4010R 3/4 KPCH4075 KPCH4075J5 KPCH4075R 1 KPCH4010 KPCH4010J5 KPCH4010R Shown with Enclosed Refractor ➊ For Flexible Pendant Mount, change A to F in catalog number. ➋ To order fixture with NEMA II refractor, change digits J5 in catalog number to J2. Refractor not available for Z, Z2 or ZB suffix. ➌ For fixtures with guards, add suffix G before adding voltage suffix. BG for refractor. NG for enclosed reflector. ➍ Add the following voltage and frequency designations before Z, Z2 or ZB suffix: Watts Voltage Suffixes MT 5MT C2 V C3 V C6 V C7 V TT V HPS 250 X X X X X X X HPS 400 X X X X X X PSMH 250 X X X X PSMH 320 X X X X X X PSMH 350 X X X X X X PSMH 400 X X X X X MH V 400 X X X X X X X X X Voltages: MT - 120/208/240/277 V 60 Hz 5MT - 120/208/240/277/480 V 60 Hz V 60 Hz V 50 Hz V 50 Hz V 60 Hz V 50 Hz V 50 Hz C2-208 V 60 Hz, CWI V C3-240 V 60 Hz, CWI V C6-480 V 60 Hz, CWI V C7-600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V ➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). ➏ Add Z for factory sealed restricted breathing protection (Ex nr) V. 985

11 Mercmaster III 400 Luminaires for Hazardous and Wet Locations 400 W MH V Mounting Watts Hub Size (Inches) Catalog Numbers ➌➍➎ With Globe With V 12 Refractor ➋ With Enclosed Reflector Wall Five Hubs, Four Close-Up Plugs MH V 400 3/4 KPWBH4075 KPWBH4075J5 KPWBH4075R 1 KPWBH4010 KPWBH4010J5 KPWBH4010R Shown with 12 Glass Refractor 25 Stanchion One Hub Shown with Prismatic Glass Globe and Optional Guard 90 Stanchion One Hub MH V 400 MH V /4 KPSH40125 KPSH40125J5 KPSH40125R 1-1/2 KPSH40150 KPSH40150J5 KPSH40150R 1-1/4 KPSTH40125 KPSTH40125J5 KPSTH40125R 1-1/2 KPSTH40150 KPSTH40150J5 KPSTH40150R Shown with Prismatic Glass Globe and Optional Guard ➊ For Flexible Pendant Mount, change A to F in catalog number. ➋ To order fixture with NEMA II refractor, change digits J5 in catalog number to J2. Refractor not available for Z, Z2 or ZB suffix. ➌ For fixtures with guards, add suffix G before adding voltage suffix. BG for refractor. NG for enclosed reflector. ➍ Add the following voltage and frequency designations before Z, Z2 or ZB suffix: Watts Voltage Suffixes MT 5MT C2 V C3 V C6 V C7 V TT V HPS 250 X X X X X X X HPS 400 X X X X X X PSMH 250 X X X X PSMH 320 X X X X X X PSMH 350 X X X X X X PSMH 400 X X X X X MH V 400 X X X X X X X X X Voltages: MT - 120/208/240/277 V 60 Hz 5MT - 120/208/240/277/480 V 60 Hz V 60 Hz V 50 Hz V 50 Hz V 60 Hz V 50 Hz V 50 Hz C2-208 V 60 Hz, CWI V C3-240 V 60 Hz, CWI V C6-480 V 60 Hz, CWI V C7-600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V ➎ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). ➏ Add Z for factory sealed restricted breathing protection (Ex nr) V. 986

12 Mercmaster III 400 Luminaire Mounting Hood and Ballast Bodies High Pressure Sodium and Pulse Start Metal Halide - Hazardous and Wet Locations Mounting Hoods Pendant Pendant Flexible Pendant Cone Ceiling Wall 25 Stanchion 90 Stanchion Description Hub Size (Inches) Catalog Number 3/4 KPA-75 One Hub, Rigid Mounting 1 KPA-100 3/4 KPAF-75 One Hub, Flexible Mounting 1 KPAF-100 3/4 KPCH-75 One Hub, Rigid 1 KPCH-100 3/4 KPC-75 Five Hubs, Four Close-Up Plugs 1 KPC-100 3/4 KPWB-75 Five Hubs, Four Close-Up Plugs 1 KPWB-100 One Hub One Hub 1-1/4 1-1/4 KPS-125 KPST /2 1-1/2 KPS-150 KPST-150 Ballast Bodies High Pressure Sodium Constant Wattage (Min. P.F. 90%) Pulse Start Metal Halide Super Constant Wattage (Min. P.F. 90%) Catalog Voltage Suffixes Watts Numbers ➋➍ MT 5MT C2 V C3 V C6 V C7 V TT V HPS 250 KPB250L ➊➌ X X X X X X X HPS 400 KPB400L ➊➌ X X X X X X PSMH 250 KPB250P ➊➌ X X X X X PSMH 320 KPB320P ➊➌ X X X X X X PSMH 350 KPB350P ➊➌ X X X X X X PSMH 400 KPB400P ➊➌ X X X X X MH V 400 KPB400H X X X X X X X X X Voltages: MT - 120/208/240/277 V 60 Hz 5MT - 120/208/240/277/480 V 60 Hz V 60 Hz V 50 Hz V 50 Hz V 60 Hz V 50 Hz V 50 Hz C2-208 V 60 Hz, CWI V C3-240 V 60 Hz, CWI V C6-480 V 60 Hz, CWI V C7-600 V 60 Hz, CWI V, TT - 120/277/347 V 60 Hz, CWA V ➊ Add -S after voltage designation for ballast body with Smart Starter (HPS and PSMH only). ➋ Add -E after voltage designation for ballast body with provision for Quartz Emergency Light (not suitable for hazardous location). ➌ Add Z2 suffix for factory sealed non-sparking/restricted breathing protection (AEx na nr). Add ZB suffix for restricted breathing protection (AEx nr). ➍ Add Z for factory sealed restricted breathing protection (Ex nr) V. 987

13 Mercmaster III 400 Luminaire Optics and Accessories High Pressure Sodium and Pulse Start Metal Halide - Hazardous and Wet Locations Prismatic Glass Globes Heat-Resistant Description Catalog Number Clear VPGL-4HR Glass Globe Enclosed Reflector Assembly Heat- and impact-resistant glass lens KPR-4HB Enclosed Reflector Light Distribution IES/NEMA Distribution Curves Catalog Number Closed Prismatic Glass Refractors ➌ All Heat-Resistant NEMA II KPRF400-2 NEMA V KPRF400-5 Glass Refractor Item Description Catalog Number White Polyester Reflectors Furnished with stainless steel screws Standard Dome CMR4-ST ➊ For use with globe fixtures 30 Angle CMR4-AN Deep Dome CMR4-DD ➊➋ Standard and Deep Dome 30 Angle Guards Globe Guard Refractor Guard Enclosed Reflector Guard KPGU400 KPBG12 GHB7000-NG Globe Guard Refractor Guard Enclosed Reflector Guard ➊ Contact your local sales representative if used with KPWB or KPST mounting hoods. ➋ Complies Dark Skies. ➌ Not suitable for use with Z, Z2 or ZB suffixes (Zone 2). 988

14 Mercmaster III 400 Luminaire Electrical Specifications and Fuse Kits High Pressure Sodium and Pulse Start Metal Halide - Hazardous and Wet Locations Electrical Specifications Line Voltage of Ballast ➊ Frequency Starting Amps Operating Amps Total Watts 250 Watt High Pressure Sodium 120 C.W.A C.W.A C.W.A C.W.A V C.W.A C.W.A C.W.A C.W.A Watt High Pressure Sodium 120 C.W.A C.W.A C.W.A C.W.A V C.W.A C.W.A C.W.A C.W.A Watt Pulse Start Metal Halide 120 C.W.A C.W.A C.W.A C.W.A V C.W.A C.W.A Super C.W.A Super C.W.A Super C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A V Super C.W.A Super C.W.A Super C.W.A Super C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A V Super C.W.A Super C.W.A Super C.W.A Super C.W.A Watt Pulse Start Metal Halide 120 Super C.W.A Super C.W.A Super C.W.A Super C.W.A V Super C.W.A Super C.W.A Super C.W.A Super C.W.A Electrical Specifications Line Voltage of Ballast ➊ Frequency Starting Amps Operating Amps Total Watts 400 Watt Metal Halide V 120 C.W.A C.W.A C.W.A C.W.A C.W.A C.W.I C.W.I C.W.A C.W.A C.W.A Fuse Kit Order fuses as a separate item by catalog number from right columns. Fuse Catalog Number Watts Fuse Quantity Required Volts HPS PSMH MH V F F F F3 347V 1 F3 F3 F F F F F F F F F F4 347V 1 F3 F F F F F F F F5 347V 1 F F F F F15 F F8 F F8 F F5 F5 347V 1 F5 F5 F F5 F F10 F F6 F5 ➊ C.W.A. Constant Wattage Autotransformer. HX-HPF High Reactance High Power Factor Autotransformer. Super C.W.A. Super Constant Wattage Autotransformer. 989

15 Mercmaster III 400 Luminaire Dimensions and Weights High Pressure Sodium and Pulse Start Metal Halide - Hazardous and Wet Locations Pendant with Globe, Guard and Reflectors Wall Ceiling with Refractor Enclosed Reflector and Guards 25 Stanchion Cone 90 Stanchion Deep Dome Mercmaster III 400 Ballast and Accessory Weights Watts Ballast Housing (Wt. Lbs/Kg) HPS PSMH / / / / /12.9 Weights are approximate. Add 0.25 lb. for Quartz option. Mounting Hoods and Reflectors Wt. Lbs. Globe Refractor, Enclosed Reflector and Guards Wt. Lbs/Kg Pendant 2.25/1.0 Glass Globe 7.0/3.2 Pendant Cone 2.50/1.1 Globe Guard 3.0/1.4 Ceiling 3.00/ Glass Refractor 12.0/5.4 Wall 4.00/1.8 Refractor Guard 4.5/ Stanchion 3.25/1.5 Enclosed Reflector 11.0/ Stanchion 3.75/1.7 Enclosed Reflector Guard 2.0/0.9 Standard Dome 3.50/ Angle 3.50/

16 PCD2 Series Factory Sealed Hazardous Location Photocontrol For use in locations Maintains Class I, Division 2 rating for Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires, Mercmaster LED NEMA 4X Applications Encapsulated photocontrol provides automatic dusk-to-dawn lighting control in Class I, Division 2 locations. Typical applications include walkways, security areas and any other outdoor lighting application. For use with Mercmaster III Low Profile, Mercmaster III, and Mercmaster III 400 Series Luminaires. For remote mounting in FS Boxes. Features Factory sealed design eliminates the need for an explosionproof enclosure. Can be easily installed in the field. Solid state design for performance and reliability. Available for 120, 208, 240, or 277 volts W HID, incandescent or fluorescent, 50/60 Hz VA Voltage/Ampere Minimum time delay: 15 seconds to eliminate nuisiance tripping. Provided with (3) 18AWG stranded leads 6 /152.4 mm in length. Will fit through standard 1/2 knockout. Factory-Installed Photocontrol Add to fixture catalog after voltage; i.e.: KPWBL1075MTH1. Mercmaster III wall mounting hood with photocontrol installed shown Voltage Range Materials Encapsulated with epoxy sealing compound FS: aluminum Certifications and Compliances UL Standard: 1604 Hazardous (Classified) Locations culus Recognized Suffix Designation 120 V, 50/60 Hz H1 208 V, 50/60 Hz H2 240 V, 50/60 Hz H3 277 V, 50/60 Hz H4 Dimensions mm Photocontrol in FS Cover for Use with FS/FD Box Supplied with two stainless steel screws. For neoprene gasket, order catalog number FS-GKR-1N. Voltage Range Catalog Number 120V, 50/60 Hz FSKA-PC120D V, 50/60 Hz FSKA-PC247D mm mm Photocontrol for Field Installation Voltage Range Max. Current Catalog Number 120 V, 50/60 Hz 8.3 Amp PC120D V, 50/60 Hz 3.5 Amp PC247D mm mm mm 991

17 Mercmaster III 400 Luminaire Photometric Data 400 W PSMH * Photometric data is based on a fixture with a 400-watt clear Pulse Start Metal Halide lamp (44,000 lumen). For candlepower values of fixtures with other PSMH lamps, use the following multipliers: for a 320 W (33,000 lumen) PSMH lamp.750; for a 350 W (37,000 lumen) PSMH lamp.840. For candlepower values of fixture with guard, multiply by Zone Lumens TOTAL LUMINAIRE EFFICIENCY = 92.6% CIE - General Diffuse REPORT NUMBER: KP40PG s: 400 W Pulse Start Metal Halide with Globe * Coefficients of Utilization - Zonal Cavity Method Effective Floor Cavity Reflectance % Ceiling Rcc % Walls Rw ZONAL LUMEN SUMMARY Zone Lumens % % Fixture Zone Lumens TOTAL LUMINAIRE EFFICIENCY = 81.4% CIE - Direct Plane Spacing Criteria REPORT NUMBER: KP40PST s: 400 W Pulse Start Metal Halide with Standard Dome Reflector * Coefficients of Utilization - Zonal Cavity Method Effective Floor Cavity Reflectance Diagonal 1.86 % Ceiling Rcc % Walls Rw ZONAL LUMEN SUMMARY Zone Lumens % % Fixture

18 Mercmaster III 400 Luminaire Photometric Data 400 W PSMH * Photometric data is based on a fixture with a 400-watt clear Pulse Start Metal Halide lamp (44,000 lumen). For candlepower values of fixtures with other PSMH lamps, use the following multipliers: for a 320 W (33,000 lumen) PSMH lamp.750; for a 350 W (37,000 lumen) PSMH lamp.840. For candlepower values of fixture with guard, multiply by Zone Lumens TOTAL LUMINAIRE EFFICIENCY = 76% CIE - Direct Plane Spacing Criteria REPORT NUMBER: KP40PAN s: 400 W Pulse Start Metal Halide with 30 Angle Dome Reflector * Coefficients of Utilization - Zonal Cavity Method Effective Floor Cavity Reflectance Diagonal 1.84 % Ceiling Rcc % Walls Rw ZONAL LUMEN SUMMARY Zone Lumens % % Fixture

19 Mercmaster III 400 Luminaire Photometric Data 400 W PSMH * Photometric data is based on a fixture with a 400-watt clear Pulse Start Metal Halide lamp (44,000 lumen). For candlepower values of fixtures with other PSMH lamps, use the following multipliers: for a 320 W (33,000 lumen) PSMH lamp.750; for a 350 W (37,000 lumen) PSMH lamp.840. For candlepower values of fixture with guard, multiply by Zone Lumens TOTAL LUMINAIRE EFFICIENCY = 78.4% CIE - Semi-Direct Plane Spacing Criteria REPORT NUMBER: KP40PJ5 s: 400 W Pulse Start Metal Halide with 8 Prismatic Glass Refracter - NEMA V * Coefficients of Utilization - Zonal Cavity Method Effective Floor Cavity Reflectance Diagonal 2.42 % Floors Rfc % Ceiling Rcc ZONAL LUMEN SUMMARY % Walls Rw Zone Lumens % % Fixture Zone Lumens TOTAL LUMINAIRE EFFICIENCY = 64.2% CIE - Direct Plane Spacing Criteria REPORT NUMBER: KP40PHB s: 400 W Pulse Start Metal Halide with Enclosed Reflector (KPR-4HB) * Coefficients of Utilization - Zonal Cavity Method Effective Floor Cavity Reflectance Diagonal 2.04 % Floors Rfc % Ceiling Rcc ZONAL LUMEN SUMMARY % Walls Rw Zone Lumens % % Fixture

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