INSTRUCTION MANUAL. Controller CLT-500 / RG-500

Transcription

1 INSTRUCTION MANUAL Date of issue: July 2007 Version: V1.09 Controller CLT-500 / RG-500 working place controller for electric screwdrivers High - System - Technik

2 Index 1. Priciple information... Seite Rating of this manual... Seite Using according to this manual... Seite Improper use... Seite Warrenty and libility... Seite 3 2. Principle safety instruction... Seite Consideration of the directions of this manual... Seite Operator s duty... Seite Staff s duty... Seite Training of staff... Seite Perils in view of working with the control unit CLT-500 / RG Seite Perils caused by electric shock... Seite Alterations of the control unit CLT-500 / RG Seite Cleaning an waste disposal of the control unit CLT-500 / RG Seite Installation... Seite Power supply... Seite 6 3. Operation of the control unit CLT-500 / RG Seite Basic concepts... Seite Program push button... Seite Programs (factory setting)... Seite LED... Seite Function of keys in the program mode... Seite Programming CLT-500 / RG Seite Lifting the menu pawl... Seite Rotation speed clockwise Start and final value... Seite Rotation speed counter-clockwise Start and final value... Seite Screw time clockwise... Seite Screw time counter-clockwise... Seite Number of tightenings... Seite Special functions...seite Function of keys in the working mode... Seite Output... Seite PIN definition CLT-500 / RG-500, Port 1... Seite Port 1 (Plug 25-pol)... Seite Port 1 CLT-500 / RG-500 Schematic Diagram... Seite Speed chart CLT-500 / RG Seite Technical Data... Seite Accessories Seite Test- and Signalboxes... Seite Connecting cable... Seite

3 1. Principle information 1.1. Rating of this manual This information has been written to be read, understood and to be taken into consideration from those people who are responsible for this control unit. Errors on the workplace can only be avoided and the operation without any disturbances can only be reached with knowledge of this instruction manual. Please note that we do not overtake any responsibility for damages or disturbances which result out of non-observance of the instruction manual. In the case of any difficulties in spite of consideration of the tips of the instruction manual, please contact us, we should be glad to be at your disposal for any further information you might require Using according to this manual! This device is exclusively meant for the control of HIOS screwdrivers CL and α-series, HST-A- and HST-CL-screwdrivers and ASA-screwdrivers from the HS-Technik-GmbH. The use for any other devices is regarded as non-directed; that means that the company HS-Technik GmbH does not overtake any responsibility for any damages resulting out of such an improper use.! The proper use of the device includes also the consideration of the directions in this manual the observance of inspection and maintenance service Improper use We do not overtake any responsibility for damages caused by an improper use of this control unit or the non observance of this instruction manual Warranty and libility Warranty and liability claims with personal injury and material damage are impossible, in one or more of the following cases: improper use of the control unit improper mounting, operation and maintenance of the control unit operation of the device with damaged safety devices or safety devices which are not installed properly or safety devices which are out of order non observance of the directions of the instruction manual regarding transport, stocking, mounting, operation and maintenance of the control unit unauthorized conversion of the control unit improper reparations - 3 -

4 Copyright This manual is only meant for the operator and its staff. It contains the directions which you are not allowed to copy, distribute or inform about in any other way. This copyright remains to the company HS-Technik GmbH. Address of the manufacturer: High - System - Technik Im Martelacker 12 D Efringen-Kirchen Telefon Telefax info@hs-technik.com Internet:

5 2. Principle safety instruction 2.1. Consideration of the directions of this manual Basic requirement for a safe and disturbance free operation of the device is the knowledge of the principle safety rules. Moreover, the rules and directions for the workplace have to be taken into consideration Operator s duty It is the duty of the operator to ensure that only people who are familiar with the principle directions of work safety and accident prevention and who are trained in the correct handling of the workplace have access to the device. The personnel will be tested regularly if they work according to the safety instructions Staff s duty All persons who are entrusted to work with the control unit have the duty to inform themselves about the principle directions of work safety and accident prevention before they start working Training of staff Only trained personnel are allowed to work at this working environment. The responsibility for mounting, operation, maintenance and repair has to be fixed clearly. The training of new staff has to be done under supervision of an experienced person Perils in view of working with the control unit CLT-500 / RG-500 Disturbances, which have an adverse affect on the safety, have to be eliminated promptly. The control unit CLT-500 / RG-500 has been built according to state of the art and the approved safety rules. In spite of this fact, however, there can occur situations which build perils for life and limb of the user or third or which could lead to material damage.! The work place is only meant: for a proper use in an impeccable state - 5 -

6 2.4. Perils caused by an electric shock Work on the electrical connection and the power supply should only be done by an electrician. The electrical equipment of the control unit has to be checked regularly. Remove loose connections and roasted cables immediately. If it is necessary to work on the control unit, the power plug has to be removed out of the socket before opening it. The control unit has to be kept close constantly. Only authorized personnel with proper tools should have access to the device Alterations of the control unit Do not carry out any changes, conversions or extensions on the control unit without authorization of the manufacturer. All reconstructions had to be authorized in writing through HS-Technik GmbH. Parts which are not in an impeccable state have to be changed immediately but only with original spare parts.! 2.6. Cleaning an waste disposal of the control unit Used materials have to be handled and disposed properly, especially in view of the cleaning with solvents Installation The control unit CLT-500 / RG-500 is only meant for the operation in dry rooms. The device should be installed far from heating and sun light, as a high temperature of the environment could lead to disturbances Power supply The CLT-500 / RG-500 is ready for use after you have plugged in the power connector and actuated the power switch on the back of the device. Now the display should show the type of device.! Use only original spare parts. Please consider the directions regarding voltage, frequency and current on the type plate before connecting the control unit with the power supply

7 3. Operation of the control unit CLT-500 / RG Basic concepts Program push button The CLT-500 / RG-500 is controlled by buttons. Some of them with twin functionality Programs (factory settings) The actual parameters will be shown ongoing at the display LED Power: NG: Ready: Torque Stop: Working content reached: Lightening green, if the device is switched on. Lightening red, if the tightening is no good. Lightening green, if the device is ready. Lightening yellow, if the tightening is OK. Lightening green, if the device is ready to use or external release is activated and in addition all screws are done Funktion of keys in program mode The CLT-500 / RG-500 provides only one single program. The access to the menu is for setting the parameters. Push the menu key = function menu (F 0)! There are different parameters. If these shall be changed, this will be made by a predefined code as following

8 3.2. Programming CLT-500 / RG Suspend the menu interlock No signal may line up, i.e. torque stop, working content reached, NIO. Step Display 1. push menu button F 0 2. confirm with enter one push at negative button (-) 99 input 4. enter F 0 5. enter one push at negative button (-) 99 input 7. enter F 0 Choose function with positive (+) or negative (-) button, i.e. F Rotation speed CW Start and final value Rotation speed CW (softstart) Recommended Range F 1 = start value 10% - 50% 10% - 100% F 2 = final value 50% - 100% 10% - 100% F 3 = time (ramp) 0,10s - 1,50s 0,00s - 5,00s Rotation speed CCW Start and final value Rotation speed CCW Recommended Range Description F 4 = start value 10% - 50% 10% - 100% F 5 = final value 50% - 100% 10% - 100% F 6 = time (ramp) 0,10s - 2,50s 0,00s - 9,95s 0 = no CCW / Initial value ATTENTION! It s not allowed to use the screwdrivers ASA-6500 and ASA-6800 together with the function F 6, F 9 and F 10. (Short-cut on CCW, seriously damaging) F 6 must be

9 Cycle time CW Cycle time CW Recommended Range Description F 7 = min. work time 0,20s - 1,50s 0,02s - 5,00s Within this time no torque signal may appear. F 8 = max. work time 0,25s - 3,00s 0,10s - 9,95s After this time the screwdriver stops working. Minimum time must be shortly. With setting max. 9,97s OFF will be shown on the display and the screwdriver is working till the lever is released Cycle time CCW Cycle time CCW Recommended Range Description F 9 = min. work time 0,02s - 0,50s 0,02s - 5,00s Within this time every torque signal will be ignored. F 10 = max. work time 0,10s - 3,00s 0,10s - 9,95s After this time the screwdriver stops working. Minimum time must be shortly. With setting max. 9,97s OFF will be shown on the display and the screwdriver is working till the lever is released Number of screws (counter) Schraubenanzahl Recommended Range F 11 = Amount of screws Special functions Special functions Description F 12 = OK / NG judgement on / off F 13 = External release on / off F 14 = Sound (Peeper) on / off F 15 = Automatic / manual mode on / off on = Automatic / off = Manual F 16 = Current limitation 1A - 5A Safety cut-off F 17 = All or ASA all/asa except ASA-4500 / only ASA-4500 F 18 = Testmode (Setting reset with on / off Working time is displayed. Master Reset or switch the If it s more than 10sec. the display unit On/Off ) shows F 19 = Version

10 Special functions (continuation) Please use the menu key to exit the parameter settings. Now you have finished the programming.! Using ASA-4500 F 17 must be on ASA. Please consider BEFORE working Function of keys in the working mode External release With key Minus (-) you can reset the External release. NIO Quit With key Plus (+) you can reset NIO signal Output The output socket is meant for the connection with the screwdriver cable. A description of the pins can be found below. Seizure of output 3 Negative pole 4 Status 2 Switch off 5 Ground 1 + Positive pole

11 3.3. PIN definition CLT-500 / RG-500, Port 1 PIN Pin1 Pin14 Pin2 Pin15 Pin3 Pin16 Pin4 Pin17 Pin5 Pin18 Pin6 Pin19 Pin7 Pin20 Pin8 Pin21 Pin9 Pin22 Pin10 Pin23 Pin11 Pin24 Pin12 Pin25 Pin13 Manual mode Start Stop NG Quit External release Master Reset Gnd Gnd Opto Gnd Opto Gnd Output Gnd Output Gnd Output 24V Output 24V 24V 24V Output NG Output work content reached Output Output motor running Automatic Mode Start Stop NG Quit CCW Master Reset Gnd Gnd Opto Gnd Opto Gnd Output Gnd Output Gnd Output 24V Output 24V 24V 24V Output NG Reserve Torque reached signal Output motor running

12 Port 1 (Plug 25-pol) All In-/Out-ports are galvanic isolated. The maximal current of Port 1 is 400mA. The output voltage (active high) is min. 22V with a current load of max. 200mA. The output voltage (active low) is min. 2V with a current load of min. 200μA. U max H I max U max L U min H 24V 11mA 3V 18 V PIN Pin20 + Pin8 Pin7 + Pin19 Function 24V-Output If there is no further external power supply for the I/O-interface this output is able to provide up to 400mA of current. Input-, Output voltage 24V (may connected with PIN 20 or PIN 8) Pin9 Output working content reached (not with automatical mode) Pin10 Pin21 Pin22 Output motor running Output NG Output Torque reached Pin1 Pin2 Pin3 Input Start Input NG Quit Input Master Reset Pin14 Input Stop (static) Pin15 Input External release (comfirmation) Pin5 + Pin17 Pin6 + Pin18 Input Opto Ground Input Ground Pin16 + Pin4 Ground potential for PIN 5 + PIN 17 + PIN 6 + PIN 18 If there is no external power (24V)

13 Port 1 CLT-500 / RG-500 Schematic Diagram

14 4. Speed chart CLT-500 / RG-500 Speed chart CLT-500 together with 10% 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% CL-2000NL CL-3000NLX CL-4000NLX CL-6500NLX CL-7000NLX CLS-4000NLX rpm rpm rpm rpm rpm rpm % 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% 10% 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% CLS-6500NLX CLS-7000NLX a-4500nlx a-5000nlx a-6500nlx a-6500nlx-ht rpm rpm rpm rpm rpm rpm % 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% All speed details have a tolerance of approximately ± 5%. After programming the speeds should bechecked allways

15 10% 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% a-7000nlx-k rpm Speed chart RG-500 together with HST-A-6500M HST-A-6500S HST-A-6500H HST-A-HT rpm rpm rpm rpm % 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% ASA-4500 ASA-6500 ASA-6800 ASA-8000 ASA % 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% rpm rpm rpm rpm rpm % 15% 20% 25% 30% 35% 40% 45% 50% 55% 60% 65% 70% 75% 80% 85% 90% 95% 100% All speed details have a tolerance of approximately ± 5%. After programming the speeds should bechecked allways. ATTENTION! It s not allowed to use the screwdrivers ASA-6500 and ASA-6800 together with the function F 6, F 9 and F 10. (Short-cut on CCW, seriously damaging) F 6 must be 0!

16 4.1. Technical Data CLT-500 / RG-500 Input: V AC, 50 / 60 Hz Current consuption: max. 1,4 A, 230 V AC max. 2,8 A,115 V AC Performance giving: max. 200 W Efficiency: > 80% Output: 32 V DC, max. 5 A Fuse: 5 AT Interface: I/0-Port Safety class: I Weight: ca. 2,6 kg Measure (W x H x D): 165 x 115 x 265mm Checked: CE, EN / EN , EN , UL 1950, CSA Accessories 5.1. Test- and Signalboxes Testbox for CLT-500 and RG-500 for the examination and testing of the settings Part-Nr. CLT-500-PR Signalbox for CLT-500 and RG-500 completely wired for line operation Part-Nr. CLT-500-SB Signals showing: Start Stop Start CCW Startup delay time Failed acknowledgement Stop CCW External release Master reset 5.2. Connecting cable Signals showing: Master reset ( RED) NG QUIT switch + horn ( RED) Torque reached ( GREEN) External release ( GREEN) Part-Nr. CL pol. connecting cable for CL-, α-, HST-A-, HST-CL-types 2,0m CL pol. connecting cable for CL-, α-, HST-A-, HST-CL-types 4,5m 2W2022 Connecting cable for ASA-types 2,4m 2W2024 Connecting cable for ASA-types 5,0m

17 Declaration of Conformity We declare under our sole responsibility, that this product is in compliance with the relevant guidelines listed below in accordance with design and construction. If the equipment should be modified without our consent, this explanation gets invalid. The equipment listed below complies with currentls valid EGB / EMV norms. Manufacturer: Company: HS-Technik GmbH Village: Im Martelacker 12 D Efringen-Kirchen Phone: +49 (0) Fax: +49 (0) info@hs-technik.com Equipment description: Control unit for all CL-, α-, HST-A-, HST-CL-screwdriver and ASA-screwdriver with Ramp and variable speed setting. Type name: CLT-500 / RG-500 Used EG guidelines: 89/336 EWG changed through 92/31 EWG and Art. 5, 93 / 68 EWG 89/392 EWG changed through 91/368 / EWG, 93 / 44 EWG and Art. 6, 93 / 68 / EWG 73/ 23 EWG HS-Technik GmbH Im Martelacker 12, D Efringen-Kirchen H.-Martin Hanke Senior Managing Director Date: