Welcome. IPKS GmbH Erlangen near Nuremberg Bernd Kinnen Tel.: Modernization (Emulation / Migration) 1
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1 Modernization (Emulation / Migration) 1 Welcome IPKS GmbH Erlangen near Nuremberg Bernd Kinnen Tel.: kinnen@ipks.de
2 Modernization of the TELEPERM ME Process Control System Modernization (Emulation / Migration) 2
3 Modernization (Emulation / Migration) 3 Contents Our Subjects 1. The Initial Situation, Example Scenario 2. Modernization through Emulation or Migration 3. System Emulation with M System Migration with M Target Systems Emulation / Migration
4 Modernization (Emulation / Migration) 4 The Initial Situation 1 ( Emulation or Migration) Master computers: Control room equipment: Process data: Communication: 3 OS265 productive systems on 3 SICOMP M26 computers 7 DS078 visual display units (6 operator control units, 1 structuring unit) Automation level with 20 AS220EA controllers Automation bus CS275
5 Modernization (Emulation / Migration) 5 The Initial Situation 2 ( Migration) Master computers: Control room equipment: Process data: Communication: 2 OS525 productive systems 6 operator control units, 1 structuring unit) Automation level with 5 AS220EA controllers Automation bus CS275
6 Modernization (Emulation / Migration) 6 Contents Our Subjects 1. The Initial Situation 2. Modernization through Emulation or Migration 3. System Emulation with M System Migration with M Target Systems Emulation / Migration
7 Modernization (Emulation / Migration) 7 Modernization through Emulation or Migration Emulation Migration Concept Tools & Software Computer Hardware 1-to-1 emulation of the existing SICOMP and OS 254/262/265/ IS MADAM S systems on off-the-shelf computer hardware M2000 Windows 2003 IS / OS xxx (ORG) Migration of OS 254/262/265/520/525/ IS MADAM S systems. First emulation / convert to preserve the old data stock, then migration to a new hardware AND software platform Windows 2003 WinCC SQL 2000 Off-the-shelf computer hardware with standard interfaces and networking capability, and for which spare parts are readily available I/O Equipment Process Control Terminals and visual display units (DISIT, ZBE ) are emulated by means of Windows processes The known IS / OS xxx concept is continued to be used Proprietary terminals and visual display units are replaced by state-of-the-art technology (standard Windows computers) State-of-the-art visualization on the basis of the migrated structures
8 Modernization (Emulation / Migration) 8 Contents Our Subjects 1. The Initial Situation 2. The Target System 3. System Emulation with M System Migration with M Target Systems Emulation / Migration
9 Modernization (Emulation / Migration) 9 System Emulation with M2000 Emulation on new hardware Continued use of the IS / OS xxx operator control interface, ORG and database
10 Modernization (Emulation / Migration) 10 System Emulation with M2000: Step by Step Emulation of the first OS system Parallel operation of "old" and "new" Plant control can be switched to the "old" system at any time Conversion of the second OS system
11 Modernization (Emulation / Migration) 11 Contents Our Subjects 1. The Initial Situation 2. The Target System 3. System Emulation with M System Migration with M Target Systems Emulation / Migration
12 Modernization (Emulation / Migration) 12 System Migration with M2000 Migration on new hardware Modern operator control interface Modern database
13 System Migration: The Steps Modernization (Emulation / Migration) 13
14 Modernization (Emulation / Migration) 14 State-of-the-art Visualization and Operator Control (1 of 2) Representation of plant-specific objects (NOBI) with the GRAFTOOL module Example: NRS2 vaporizer Example: Preselection 1 of 2
15 Modernization (Emulation / Migration) 15 State-of-the-art Visualization and Operator Control (2 of 2) Effective Multi-Screen Operation
16 Modernization (Emulation / Migration) 16 Contents Our Subjects 1. The Initial Situation 2. The Target System 3. System Emulation with M System Migration with M Target Systems Emulation / Migration
17 Emulation: The Target System Modernization (Emulation / Migration) 17
18 Migration: The Target System Modernization (Emulation / Migration) 18
19 Modernization (Emulation / Migration) 19 In Either Case: Preserve and Improve Proprietary video screens SICOMP process computers for OS xxx and IS Modern TFT workstations Gateway for CS 275 TCP/IP Standard Windows servers TCP/IP LAN Emulation / Migration Operator control & monitoring AS automation equipment Automation bus CS 275 AS 220E controllers
20 Modernization (Emulation / Migration) 20 Thank You Thank You For Your Attention Tucurui
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