Point2. Point3. Improve your production efficiency with convenient functions! New functions designed for ease of use are available! New! New! New!
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1 December 2011 Mitsubishi Electric Programmable Controller No. 330E High speed analog-digital converter module Improve your production efficiency with convenient functions! New functions designed for ease of use are available! Point1 Logging cycle Minimum Maximum 80μs 3600s High-speed conversion is here! Conversion rate of 20μs/channel High resolution enables delicate control! Offers a high resolution of 1/20000 Reliability ensured by high accuracy! Accuracy levels for maximum digital output values: ± 0.1% (25±5 C) ± 0.2% (0 to 55 C) Log data for up to 10,000 points! Logging function The data of 10,000 points can be logged for each channel. Data is continuously collected at the set cycle and stored in the buffer memory. Improve maintainability of control systems! Improve operability! Point2 Select detection methods to match your needs! Input signal error detection function This function detects the analog input value which exceeds the setting range. The detection method can be selected from lower upper limit detection, lower limit detection, upper limit detection and disconnection detection. Difference conversion function This function subtracts the difference conversion reference value from the digital operation value and stores the acquired value in the buffer memory. Flow amount integration function This function executes the integral processing of input (instantaneous flow amount) from a flow meter and easily calculates the flow amount in a certain period. By registering/outputting the calculated flow amount, system operation can be improved and man-hours for programming can be reduced. Point3 Saves error information as history data! Module error collection function errors and alarms are stored in the CPU module's internal memory. The programming tool can be used to display the complete error history. The error occurrence sequence for the entire base system can also be tracked. So convenient!
2 Features Point1 Log data for up to 10,000 points! Logging function Improve maintainability with new functions! Data is continuously collected at the set cycle and stored in the buffer memory. Data stored in the buffer memory can be used for debugging, and to periodically confirm data variations. The data can be exported to Excel allowing time-series data to be confirmed easily. Unusual data can be analyzed. A digital value unusual? Start the logging facility Improve maintainability of control systems! Improve operability! Number of collection points 10,000 points (Stored in buffer memory for each channel) Logging cycle Minimum 80μs Maximum 3600s Store data to the buffer memory A large amount of data can be logged at high speed. A conversion speed of 80 μs, 10,000 points per channel. Trigger occurred Conditions for the level trigger can be set. 1. Above 2. Below 3. Pass through Stop logging Logging points after the trigger can be set. Collected data Digital output value Digital operation value Collecting logging data using MX Sheet. Data are displayed and analyzed on Excel. Data are analyzed! Extract data without stopping logging! Logging data can be transferred to the CPU device memory while still logging. Logging and data transmission can be executed simultaneously so the next inspection can be started right away. Storage of collected data Collected data Record inspection details and analyze with the log data Inspection of part appearance Transfer data for more than 10,000 points to the CPU! So convenient! Buffer memory 1st data 2nd data 3rd data 4th data 5th data 6th data 9999th data 10000th data When data for 10,000 points has been stored, the data is overwritten from the 1st point data. Logging completed area Logging area Logging standby area 1st to 1000th data 1001st to 2000th data 2001st to 3000th data 3001st to 4000th data 4001st to 5000th data 5001st to 6000th data 6001st to 7000th data 7001st to 8000th data 8001st to 9000th data 9001st to 10000th data Transfer CPU device memory 1st to 1000th data Log data for more than 10,000 points! [Continuous logging example] While logging the 1001st to 2000th data, the 1st to the 1000th data is transferred to the CPU device memory by the ladder program. By transferring the data for every 1000 points, data for more than points can be logged. 1
3 Point2 Select detection methods to match your needs! Input signal error detection function This function detects the analog input value which exceeds the setting range. The detection method can be selected from lower upper limit detection, lower limit detection, upper limit detection and disconnection detection. Detect voltages and currents exceeding the setting value! Power conditioner Heater Difference conversion function Easily measure part thicknesses! This function subtracts the difference conversion reference value from the digital operation value and stores the acquired value in the buffer memory. Flow amount integration function Quickly calculate and record flow amount! This function performs the A/D conversion of analog input value (voltage or current) from a flow meter and others, and integrates the digital operation value by every integration cycle. In this function, integral processing is performed regarding the digital operation value as the instantaneous flow amount. Measure flatness and variation! Easily check for irregularities! Flow meter, Control valve Measures instantaneous flow amount of liquid, and outputs the analog value Integrates instantaneous flow amount Liquid It's convenient! In the flow amount integration function, the integration cycle can be set in 1ms. Point3 Saves error information as history data! Module error collection function Collects the errors and alarms that occurred in, into the CPU module. By holding the module errors in a memory that can hold data in the event of power failure, the errors can be held even after powering off or resetting the CPU module. Module A Error history (CPU module) and error log (intelligent function module) are displayed on one screen. Errors that are detected in the entire base system can be monitored in chronological order. Programming tool 19:29 Error A1 is detected! 19:36 Error A2 is detected! CPU module Module B 19:33 Error C1 is detected! 19:34 Error B1 is detected! So convenient! Error history display Time Module with error Error Code 19:29 Module A Error A1 19:33 CPU Error C1 19:34 Module B Error B1 19:36 Module A Error A2 Compatible version The following table lists the versions of CPU modules and GX Works2 compatible with the module error collection function. Item Version CPU module Universal model QCPU whose serial number (the first five digits) is or later. GX Works2 Version 1.09K or later. Error history (CPU module) 19:33 Error C1 Example of actual screen display Module error log Time Module with error Error Code 19:29 Module A Error A1 19:34 Module B Error B1 19:36 Module A Error A2 2
4 Function List Item A/D conversion enable/disable function A/D conversion method Sampling processing Averaging processing Range switching function Offset/gain setting function Input range extended mode function Time average Count average Moving average Conversion speed switch function Description Sets whether to enable or disable A/D conversion for each channel. Disabling the A/D conversion for unused channels reduces the conversion cycles. executes the A/D conversion of the analog input value sequentially and stores the digital output value to the buffer memory. executes the A/D conversion for set time, and stores the average of the total value excluding the maximum and the minimum values to the buffer memory. The number of processing time within the setting time changes depending on the number of channels used (the number of channels set to A/D conversion enabled). executes the A/D conversion set number of times, and stores the average of the total value excluding the maximum and the minimum values to the buffer memory. Time for the count average value stored in the buffer memory changes depending on the used channel numbers (the number of channels specified to A/D conversion enable). averages digital output values of set number of times which are measured every sampling cycle, and stores them in the buffer memory. Since the averaging processing is performed on a moving set of sampling processing, the most current digital output values can be obtained. The input range to use can be selected from the following ranges: Factory default range (4 to 20mA, 0 to 20mA, 1 to 5V, 0 to 5V, -10 to 10V, 0 to 10V) User range (User range setting) Extended mode range (4 to 20mA (Extended mode), 1 to 5V (Extended mode)) This function compensates for errors in digital output values. The input range can be extended. By combining this function with the input signal error detection function, simple disconnection detection can be executed. The conversion speed can be selected from 20μs, 80μs or 1ms. Maximum value/minimum value hold function stores the maximum and minimum values of the digital operation values for each channel to the buffer memory. Input signal error detection function This function detects the analog input value which exceeds the setting range. Warning output function (process alarm) Scaling function Shift function Digital clipping function Difference conversion function Logging function Flow amount integration function Error log function Module error collection function This function outputs alarm when a digital operation value is in the range set in advance. scale-converts the digital output value to the set range of the scaling upper limit value and scaling lower limit value. This omits the sequence programming of the scale conversion. adds the set shifting amount to conversion value to the digital operation value and stores in the buffer memory. Fine adjustment can be performed easily when the system starts. When the input voltage or current exceeds the input range, the maximum value of the digital operation value can be set to 20000, and the minimum value can be set to 0 or This function subtracts the difference conversion reference value from the digital operation value and stores the acquired value in the buffer memory. This function logs the digital output value or digital operation value. The data of points can be logged for each channel. This function performs the A/D conversion of analog input value (voltage or current) from a source such as a flow meter and integrates the digital operation value. The function stores up to latest 16 records of errors and alarms occurred in to the buffer memory. This function collects errors and alarms occurred in and stores to the CPU module. Error clear function Online module change Clearing the error from the system monitor at error occurrence is possible. Modules can be replaced without stopping the system. New function 3
5 Performance Specifications Item Number of analog input points Specifications 4 points (4 channels) Analog input Digital output Voltage Current When using the scaling function -10 to 10VDC (Input resistance 1MΩ) 0 to 20mADC (Input resistance 250Ω) to to Analog input range 0 to 10V Digital output value Maximum resolution 500μV 0 to 5V 0 to μV Voltage 1 to 5V 200μV -10 to 10V to μV I/O characteristics, maximum resolution* 1 1 to 5V (Extended mode) to μV User range setting to μV Current 0 to 20mA 4 to 20mA 4 to 20mA (Extended mode) 0 to to nA 800nA 800nA User range setting to nA Accuracy (accuracy for the maximum value of the digital output value)* 2 Ambient temperature 25±5 C Ambient temperature 0 to 55 C Within ±0.1% (±20digit) Within ±0.2% (±40digit) High speed: 20μs/channel Conversion speed* 3 * 4 * 5 Medium speed: 80μs/channel Low speed: 1ms/channel Absolute maximum input Voltage: ±15V, Current: 30mA* 6 Offset/gain setting count* 7 Isolation method Dielectric withstand voltage Insulation resistance Number of occupied I/O points Connected terminal Applicable wire size Applicable solderless terminal Internal current consumption (5VDC) Weight Up to times Between I/O terminals and programmable controller power supply: photocoupler isolation Between input channels: no isolation Between I/O terminals and programmable controller power supply: 500VACrms for 1 minute Between I/O terminals and programmable controller power supply: 500VDC 10MΩ or higher 16 points (I/O assignment: Intelligent 16 points) 18-point terminal block 0.3 to 0.75mm 2 R (solderless terminals with sleeve are not usable) 0.52A 0.18kg *1: For details on the I/O conversion characteristics, refer to the following. I/O conversion characteristic of A/D conversion in the manual. *2: Except when receiving noise influence. *3: The default value is 20μs/channel. *4: The logging function can be used only in the middle speed (80μs/channel) or low speed (1ms/channel). *5: The flow amount integration function can be used only in the low speed (1ms/channel). *6: This is a momentary current value which does not cause damage to internal resistors of the module. The maximum input current value for constant application is 24mA. *7: If the number of offset/gain settings exceeds times, an error occurs. 4
6 External Dimensions Unit: mm Product List Product name MELSEC-Q series High speed analog-digital converter module Model Country/Region Sales office Tel/Fax Country/Region Sales office Tel/Fax USA Mitsubishi Electric Automation lnc. Tel : Corporate Woods Parkway Vernon Hills, IL 60061, USA Fax : Brazil MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Tel : Av Paulista, 1439-Cj. 72 Cerqueira Cesar CEP , Fax : Sao Paulo, SP, CEP: , Brazil Germany Mitsubishi Electric Europe B.V. German Branch Tel : Gothaer Strasse 8 D Ratingen, Germany Fax : UK Mitsubishi Electric Europe B.V. UK Branch Tel : Travellers Lane, Hatfield, Hertfordshire., AL10 8XB, UK Fax : Italy Mitsubishi Electric Europe B.V. Italian Branch Tel : Viale Colleoni Agrate Brianza (Milano), Italy Fax : Spain Mitsubishi Electric Europe B.V. Spanish Branch Tel : Carretera de Rubi E Fax : Sant Cugat del Valles (Barcelona), Spain France Mitsubishi Electric Europe B.V. French Branch Tel : ,Boulevard des Bouvets, F Nanterre Cedex, France Fax : Czech Republic Mitsubishi Electric Europe B.V.-o.s.-Czech office Tel : Avenir Business Park, Radlická 714/113a CZ Praha 5 Fax : Poland Mitsubishi Electric Europe B.V. Polish Branch Tel : ul. Krakowska Balice, Poland Fax : Russia Mitsubishi Electric Europe B.V. Russian Branch Tel : St.Petersburg office Fax : Sverdlovskaya emb., bld "Sch", BC "Benua", office 720; , St.Petersburg, Russia South Africa Circuit Breaker Industries Ltd. Tel : Derrick Road, Spartan,Gauteng PO Box 100, Fax : Kempton Park 1620, South Africa China Mitsubishi Electric Automaiton (China) Ltd. Tel : No.1386 Hongqiao Road, Fax : Mitsubishi Electric Automation Center Shanghai China Taiwan Setsuyo Enterprise Co., Ltd. Tel : F., No.105, Wugong 3rd, Wugu Dist, Fax : New Taipei City 24889, Taiwan, R.O.C. Korea Mitsubishi Electric Automation Korea Co., Ltd. Tel : , Gayang-dong, Gangseo-ku Seoul , Korea Fax : Singapore Mitsubishi Electric Asia Pte, Ltd. Tel : Alexandra Road #05-01/02, Fax : Mitsubishi Electric Bulding Singapore Thailand Mitsubishi Electric Automation (Thailand) Co., Ltd. Tel : Bang-Chan Industrial Estate No.111 Soi Serithai 54, Fax : T.Kannayao, A.Kannayao, Bangkok Thailand Indonesia P.T. Autoteknindo Sumber Makmur Tel : Muara Karang Selatan Block A/Utara No.1 Kav. Fax : No.11 Kawasan Industri/Pergudangan Jakarta-Utara 14440, P.O Box5045 Jakarta 11050, Indonesia India Mitsubishi Electric India Pvt. Ltd. Tel : nd Floor, DLF Building No.9B, DLF Cyber City Phase III, Fax : Gurgaon , Haryana, India Australia Mitsubishi Electric Australia Pty.Ltd. Tel : Victoria Road, Rydalmere, N.S.W 2116, Australia Fax : HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO , JAPAN NAGOYA WORKS: 1-14, YADA-MINAMI 5, HIGASHI-KU, NAGOYA, JAPAN 1112 (MDOC) Specifications subject to change without notice. Printed in Japan on recycled paper.
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