LithoPore. advanced and innovative foamed conrete technology. Luca Industries International GmbH. Cellular Lightweight Concrete Semi Automatic Plants
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1 LithoPore advanced and innovative foamed conrete technology by Cellular Lightweight Concrete Semi Automatic Plants 2015, Version 2.01
2 1 Dr. Lucà & Partner inside LithoPore Technology - Cellular Lightweight Concrete LithoPore Plant Concept Technical Properties and Product Keydata Economical View 2015, Version 2.01
3 History Incorporation of Dr. Lucà & Partner Ingenieurkontor GmbH Biotechnological additives for the textil industry and cellular lightweight concrete New focus: Cellular lightweight concrete (Manufacturing of machines, plant solutions, engineering) 2015, Version 2.01
4 History 2007 Incorporation Dr. Luca Bioengineering and Services Pvt. Ltd. (India) /12c Cooperation HeidelbergCement (Heidelberger Beton Group) Cooperation Masa Group Development of LithoPore insulating board (polystyrene substitution) 2015, Version 2.01
5 History 2012/13 Cooperation Knauf Gips KG Joint development of an aerated gypsum board Cooperation Wienerberger, Schlagmann Poroton Development of an aerated burned clay brick to achieve better insulation results Cooperation Vicat Group, France 2015, Version 2.01
6 History 2015: Global Uniform Branding Step 1: Cooperation agreement for 1-2 years Step 2: Franchise agreement after 1 or 2 years 2013 Franchise agreement Luca Industries USA 2013 Sales Contracts Luca Industries Region X 2013 Sales Contracts Longterm Supply Contract LithoFoam Additives Licence Agreement to use LithoPore CLC brand EC1 USA EC2 USA EC1 Region X EC2 Region X 2015, Version 2.01
7 Company key data Employees: 60 worldwide Production capacity biochemical additives: 2500 mtons/year Group turn over 2014: 8 Mio EUR Customers: 250 in 40 countries Key markets: Europe, India, South East Asia, Middle East, USA Certifications: ISO 9001:2008 since 2005 through DQS Registered brands LithoPore (end product/cellular lightweight concrete ) LithoFoam (biochemical additives) 2015, Version 2.01
8 1 Dr. Lucà & Partner inside LithoPore Technology - Cellular Lightweight Concrete LithoPore Plant Concept Technical Properties and Product Keydata Economical View 2015, Version 2.01
9 LithoPore vs. ordinary foamed concrete LithoPore ordinary foamed concrete Foaming agent type 201 Further additives Foaming system 2011 synthetic protein (artificial) Networkformer, Stabilizer low pressured (energy saving) extracted protein or tensid based none compressed air system Density area kg/cbm kg/cbm Compressive strength (600 kg/cbm) 3-4 mpa 1-2 mpa Stability high low Equipment complete system incomplete system Local raw material quality will be considered individually is not respected sufficiently LithoPore = advanced complete technology with innovative applications 2015, Version 2.01
10 1 Dr. Lucà & Partner inside LithoPore Technology - Cellular Lightweight Concrete LithoPore Plant Concept Technical Properties and Product Keydata Economical View 2015, Version 2.01
11 LithoPore Plant Concept Description Semi Automatic Plants The LithoPore Semi Automatic Plant Concept consists out of two fully automated processes. The mixing/dosing tower is generally fully automated as well as the final cutting in case of block making. Whereas the handling of the molds between those two automated processes is organized by forklifts or manual pushing on rails. Services offered by Dr. Lucà & Partner 1. Equipment (self-manufactured) 2. Biochemical additives (self-manufactured) 3. Testing of local available raw materials 4. Local installation, commissioning and training 5. Optimisation of the respective end product 6. Production know-how transfer to end customers 2015, Version 2.01
12 Mixing / Dosing FOR A MEDIUM SCALE START LithoPore Station (Mobile Version) All-in-one machine for mixing and manual dosing: Foam Generator FG 4 II IND LithoPore Pump LithoPore Mixer 1000 with integrated weighing system FOR A LARGE SCALE START LithoPore Station (Plant Version) Professional fully automatic dosing/mixing tower LithoPore Mixer 1200 Weighing Scales Foam Generator FG 4 II IND Networkformer Dosing System Stabilizer Dosing System Water Dosing System General Control Panel 2015, Version 2.01
13 Storage / Dosing LithoPore Sand Bunker System (SBS), for sand dosing LithoPore Silo System TT44, for cement, fly ash and other fine sized dry raw materials 2015, Version 2.01
14 Finishing Both Mixing / Dosing options can be combined with the fully automatic LithoPore Cutting machine SM100. The MEDIUM SCALE Mixing / Dosing option can be substituted anytime with the LARGE SCALE option. 2015, Version 2.01
15 Overview, how to start LithoPore Block Plant? LithoPore Panel Plant? 2015, Version 2.01
16 Overview, how to start Capacity (cubic meters per day) LithoPore Station (mobile version) LithoPore Station (Plant Version) LithoPore Sandbunker System (SBS) LithoPore Silo System TT 44 LithoPore Cutting machine SM100 LithoPore Block Plant 50 cubic meters 1x 1x cubic meters 1x 1x 2x 1x cubic meters 1x 1x 4x 2x LithoPore Panel Plant 50 cubic meters 1x cubic meters 1x 1x 2x cubic meters 1x 1x 4x 2015, Version 2.01
17 1 Dr. Lucà & Partner inside LithoPore Technology - Cellular Lightweight Concrete LithoPore Plant Concept Technical Properties and Product Keydata Economical View 2015, Version 2.01
18 Overall technical data all other densities can be surely also produced, shown desities just examples LithoPore 400 LithoPore 600 Dry Density in kg/cbm and (lb/cu.ft) 400 (25.0) 600 (37.5) Compressive strength in mpa and (PSI) ( ) ( ) Thermal conductivity W/(m*K) U-Value W/(m 2 *K) 100 mm / 4 thick material R-Value per inch , Version 2.01
19 1 Dr. Lucà & Partner inside LithoPore Technology - Cellular Lightweight Concrete LithoPore Plant Concept Technical Properties and Product Keydata Economical View 2015, Version 2.01
20 Overall Plant Key Data LithoPore Plant 50 LithoPore Plant 200 LithoPore Plant 400 Capacity Hourly output (cbm): 4-5 Shifts: 2 Hourly output (cbm): Shifts: 2 Hourly output (cbm): 20 Shifts: 3 Production area (covered) Outside space (sun protected) Electricity, Power sqm sqm kw, 400V, 50/60 Hz sqm sqm kw, 400V, 50/60 Hz sqm sqm kw, 400V, 50/60 Hz Water demand 2 cbm/hour 5 cbm/hour 10 cbm/hour Involved staff 1 mechanical engineer 1 electrician 4 operators 1 mechanical engineer 1 electrician 1 superviser 8 operators 1 mechanical engineer 1 electrician 3 superviser 24 operators Additional investments on customer side: Factory building, factory site, infrastructure, molds, mold handling 2015, Version 2.01
21 Economical Details For further economical details (involved costs into machinery or average costs per cubic meter of LithoPore foamed concrete) please contact us. We will assist you with a detailed cost break down. 2015, Version 2.01
22 Contact Potsdamerstrasse Berlin Germany Telefon: +49-(0) Telefax: +49-(0) Internet: , Version 2.01
23 Thank you for your attention , Version 2.01
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