SAFETY RELATED MANDATORY MACHINE INSPECTION

Transcription

1 P.O. Box 1160 St. Joseph, MO Phone: (800) Fax: (785) Date: August 22, 2014 Rev: D Product Safety Bulletin PS This Product Safety Bulletin must be read and understood by all Service Technicians who are trained and authorized to service the machines affected by this bulletin. SAFETY RELATED MANDATORY MACHINE INSPECTION To: All Snorkel product owners and previous owners, Snorkel dealers and previous dealers, national accounts, branch accounts, and end users Attention: Service Manager Machines Affected: S2646 and S3246 scissor lifts manufactured from February 2011 to January 2012 S2646E and S3246E scissor lifts manufactured form January 2012 to current Subject: Mandatory inspection on applicable machines. Urgency: Perform this Product Safety Bulletin at the EARLIEST OPPORTUNITY. Failure to comply with this Product Safety Bulletin could increase the potential for an accident. Death or serious injury can result from such accident. Read and fully understand the procedure before beginning. Read and fully understand this Product Safety Bulletin before verifying the TILT and TILT CORRECTION setting of the EZLIFT 230 on your scissor lift. Please see page 2 for EZLIFT 230 locations. Follow the instructions completely for your year and model scissor lift. If your TILT and TILT CORRECTION settings match the described for your scissor lift, no further action will be required. If you should have any question regarding the verification procedure of the TILT and TILT CORRECTION of the EZLIFT 230 or if your settings differ from the described, please contact your local Snorkel Service Department. Please see page 8 for contacts. Please use this Product Safety Bulletin along with the enclosed Warranty Claim Form on page 7 to provide us with verification that this MANDATORY MACHINE INSPECTION has been completed. Please complete the Warranty Claim Form with all necessary information. Form can be submitted by fax or by . Please see page 8 for your local Snorkel International location. PS Product Safety Bulletin 1

2 S2646 and S3246 Scissor Lifts Manufactured From February 2011 to January 2012 and S2646E and S3246E Scissor Lifts Manufactured From January 2012 to current EZLIFT 230 LOCATIONS The purpose of this Safety Related Mandatory Machine Inspection is to verify the TILT and TILT CORRECTION setting of the EZLIFT 230 used on S2646 and S3246 scissor lifts manufactured from February 2011 to January 2012, and S2646E and S3246E scissors lifts manufactured from January 2012 to current. For scissor lifts manufactured from February 2011 to January 2012, it will be necessary to obtain a hand held EZcal, Snorkel P/N before performing the TILT and TILT CORRECTION verification. See Figure 1 below. Scissor lifts manufactured from January 2012 to current, are equipped with an onboard diagnostic LCD screen as viewed in Figure 2 below. Please follow the procedure on the following pages to verify the TILT and TILT CORRECTION settings of the EZLIFT 230 for S2646 and S3246 scissor lifts manufactured from February 2011 to January 2012, and S2646E and S3246E scissor lifts manufactured from January 2012 to current. Figure 1 S2646 and S3246 scissor lifts manufactured from February 2011 to January 2012 EZLIFT 230 will be located on the end of hydraulic tray. EZcal Calibrator Snorkel P/N Figure 2 Onboard diagnostic LCD screen S2646E and S3246E scissor lifts manufactured from January 2012 to current, EZLIFT 230 will be located inside of the hydraulic tray. PS Product Safety Bulletin 2

3 S2646 and S3246 Scissor Lifts Manufactured From February 2011 to January 2012 TILT and TILT CORRECTION VERIFICATION Reference Figure 3 below. Place the scissor lift on a flat level floor. At platform, pull the Emergency Stop OUT. At lower control box, push Emergency Stop IN. Turn Platform/Ground Key Switch to GROUND position. Open hydraulic tray door. Plug hand held EZcal connector into the EZLIFT 230, P6 connector. Use the Left/Right arrows on hand held to scroll through each menu. 1. Pull Emergency Stop OUT at lower controls. 2. Press and Hold ESC button in for approximately 30 seconds until the HELP: PRESS ENTER appears on screen. 3. Press right arrow 4 times until ADJUSTMENTS screen appears, press ENTER. 4. Press right arrow 7 times until TILT screen appears, press Enter. 5. XTrip 2.0 should now be displayed on the screen, See page 4 Figure 4. (make note of setting) 6. Press right arrow 1 time to YTrip 4.0 should now be displayed on the screen. See page 4, Figure 5. (make note of setting) 7. Press ESC 2 times back to ADJUSTMENTS SCREEN. Press right arrow 1 time to SETUPS screen, and push ENTER. 8. From SETUPS: CHANGE DEFAULTS screen, right arrow 2 times to HEIGHT SETUPS screen, and push ENTER. 9. Press left arrow 2 times until TILT CORRECTION screen appears. For ANSI/CSA built scissor lifts regardless of location of EZLIFT 230, the TILT CORRECTION is set to 0 or turned off, see Figure 6 on page 4. (make note of setting) For CE/AUS built scissor lifts, depending on the EZLIFT 230 location, will be set as follows, see Figure 7 on page 4. (make note of setting) 10. Push Emergency Stop IN. If your settings match the above as described, no further actions will be required. If your settings differ from the above, please contact your local Snorkel Service Department and advise them of the TILT and TILT CORRECTION settings of your scissor lift. Please see page 8 for contact information. ESC ENTER Figure 3 P6 Connector UP Arrow Left Arrow Down Arrow Hand held Connector Right Arrow Picture shows EZcal connected to EZLIFT 230 at P6 connector Emergency Stop at Lower Controls Ground/Platform Selector Key Switch Emergency Stop at Platform Controls PS Product Safety Bulletin 3

4 S2646 and S3246 Scissor Lifts Manufactured From February 2011 to January 2012 TILT and TILT CORRECTION Figure 4 Figure Figure 6 0=DISABLED ANSI/CSA ONLY Figure 7 If EZLIFT 230 is located at end of tray CE/AUS ONLY Set TILT CORREC- TION to 3=Y+ 3=Y+ PS Product Safety Bulletin 4

5 S2646E and S3246E Scissor Lifts Manufactured From January 2012 to current TILT and TILT CORRECTION VERIFICATION Reference Figure 9 below. Place the scissor lift on a flat level floor. At platform, pull the Emergency Stop OUT. At lower control box, push Emergency Stop IN. Turn Platform/Ground Key Switch to GROUND position. Use the Left/Right arrows on LCD screen to scroll through each menu. 1. Pull Emergency Stop OUT at lower controls. 2. Press and Hold ESC button in for approximately 30 seconds until the HELP: PRESS ENTER appears on screen. 3. Press right arrow 4 times until ADJUSTMENTS screen appears, press ENTER. 4. Press right arrow 7 times until TILT screen appears, press Enter. 5. XTrip 4.0 should now be displayed on the screen, See page 6 Figure Press right arrow 1 time to YTrip 2.0 should now be displayed on the screen. See page 6, Figure Press ESC 2 times back to ADJUSTMENTS SCREEN. Press right arrow 1 time to SETUPS screen, and push ENTER. 8. From SETUPS: CHANGE DEFAULTS screen, press right arrow 2 times to HEIGHT SETUPS screen, and push ENTER. 9. Press left arrow 2 times until TILT CORRECTION screen appears. For ANSI/CSA built scissor lifts regardless of location of EZLIFT 230, the TILT CORRECTION is set to 0 or turned off, see page 6. Figure 12 (make note of setting) For CE/AUS built scissor lifts, depending on the EZLIFT 230 location, will be set as follows, see page 6, Figure 13 (make note of setting) 10 Push Emergency Stop IN. If your settings match the above as described, no further actions will be required. If your settings differ from the above, please contact your local Snorkel Service Department and advise them of the TILT and TILT CORRECTION settings of your scissor lift. Please see page 8 for contact information. Figure 9 Onboard diagnostic LCD screen S2646E and S3246E scissor lifts manufactured from January 2012 to current, EZLIFT 230 will be located inside of the hydraulic tray. Emergency Stop at Lower Controls Ground/Platform Selector Key Switch Emergency Stop at Platform Controls PS Product Safety Bulletin 5

6 S2646E and S3246E Scissor Lifts Manufactured From January 2012 to current TILT and TILT CORRECTION Figure 10 Figure 11 Figure 12 If EZLIFT 230 is located at inside of tray ANSI/CSA ONLY Figure 13 If EZLIFT 230 is located at inside of tray CE/AUS ONLY 1=X+ Set TILT COR- RECTION to 1=X+ PS Product Safety Bulletin 6

7 Warranty Claim Number Date: Dealer: Customer: Address: Address: City, State, Zip: City, State, Zip: Product Safety Bulletin PS Upon completion of Verification of the TILT and TILT CORRECTION, please fill out the form below and fax or it to your local Snorkel Service Department, see page 8 for locations. More than one machine can be added to this form. Snorkel will cover one half hour labor to perform this inspection. Travel time will be as stated in our warranty policy to perform this inspection. NOTE If any affected machines have been sold, please forward this Product Safety Bulletin to the new owner and advise Snorkel of the model and serial numbers of the machines along with the name, address, phone number, and contact name of the new owners. DATE VERIFIED : Indicates date that the TILT, Xtrip, Ytrip, and TILT CORRECTION were verified. Please indicate your current settings on EZLIFT 230 in spaces provided below. MODEL SERIAL NUMBER DATE VERIFIED TILT=Xtrip TILT=Ytrip TILT CORRECTION Dealer Authorized Signature: Dealer Labor Expenses Travel Time Date Labor (hrs.) Date Hrs. Total $ per hour* *Dealer authorized field repair rate Rejected By: Date: Product Account Number: Do not write in this section below, for internal use only. Dealer Code: Bulletin #: Labor $ $ an hour Travel $ $ an hour Total Credit $ Fax or one copy to your local Snorkel International location PS Product Safety Bulletin 7

8 For Further Information in Europe Phone: +44 (0) / +44 (0) Or contact Technical Support via at: neil.brown@snorkellifts.com roman.heindl@snorkellifts.com erik.debruijn@snorkellifrs.com mark.hutchinson@snorkellifts.com For Further Information in North and South America Phone: or Fax: Or contact the Snorkel Service Department via at: tony.deatherage@snorkellifts.com gary.wampler@snorkellifts.com For Further Information in Australia Phone: +61 (0) from outside Australia Phone: within Australia Or contact Technical Support via at: bruce.maclean@ahernaustralia.com.au david.wynne@ahernaustralia.com.au For Further Information in Asia (Japan) Phone: Or contact Technical Support via at: sakuma@uprightjp.com For Further Information in Asia Pacific Phone: Or contact Technical Support via at: Fun Fook Wai : fw.fun@snorkellifts.com chuck.adkins@snorkellifts.com mike.koon@snorkellifts.com merlyn.richards@snorkellifts.com kevin.mccarter@snorkellifts.com PS Product Safety Bulletin 8