ILLUMIRAIL LED LIGHT SYSTEM FOR HANDRAILS. LED STRIP OR POD VERSIONS FIXED OR COLOUR CHANGING LIGHTING

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1 ILLUIRAIL LED LIGHT SYSTE OR HANDRAILS LED STRIP OR POD VERSIONS IXED OR COLOUR CHANGING LIGHTING LASH, PULSE, DI AND ADE ON/O LIGHTS OR SAETY, SECURITY OR CREATING OOD SUITABLE OR WALL OR POST OUNTED HANDRAILS SYSTES

2 ILLUIRAIL BRUNDLE LED HANDRAIL LED HANDRAILING ADE EASY. Illumirail is a stylish and practical lighting application for incorporating into handrailing installations. With the choice of RGB, coloured and bright white LEDs, it doesn t just aesthetically provide the finishing touch to any handrail project, it also offers a solution to safety and security issues surrounding dark stairwells and walkways. Illumirail can be fitted in wall mounted or post mounted handrailing. THERE ARE 2 CHOICES OR ILLUINATING YOUR HANDRAIL: Bar System - fitted into our standard split tube handrail Pod System - can be fitted in any round Ø mm handrail system. Also retrofittable Illumirail is ideal for specification in a wide range of applications including residential, restaurants, offices, night clubs, leisure and retail. In fact anywhere that requires illumination, inside or out, with Stainless Steel Type 316 as standard. Both systems are waterproof and fully rated to IP67. They can be used with PIR movement sensors, daylight sensors (dusk to dawn) and the solid colours can also be linked into emergency lighting back-up systems. With thousands of colours to choose from, it s easy to create the right mood or ambience in any enviroment. 2

3 BRUNDLE ILLUIRAIL LED HANDRAIL The ColourTouch 4.3 controller is at the heart of the RGB bar system enabling it to change colour, flash, pulse, dim and fade on and off. The ColourTouch controller can be sited in any location up to 50m from the installation and requires a 24V DC supply. Where this is outdoor, the unit must be contained within a waterproof enclosure. Both our Bar and POD systems can be used with a variety of infill options such as glass, wire rope or our crossbar systems. or more information please request our Pro-Railing catalogue or visit Illumirail uses 24V DC for LED bar and 12V DC for POD, LED bar requires 100W and POD required 70W transformers connected to 230V AC 50Hz mains supply. ILLUIRAIL OPERATION CAN BE: On/Off via a mains supply switch. All variants should have isolation by this method All systems should be protected by an appropriate residual-current circuit breaker with overcurrent protection (RCBO) PIR and daylight sensor housing with engineer calibration trim pot. The trim pot will be factory set and should not require on site alteration except in areas which are particularly shaded or bright COLOUR CHANGING SYSTE (WITH COLOURTOUCH CONTROLLER): With a wall mounted ColourTouch controller (RGB rigid bar only) - one per system With an in-line pulse width modulation colour changing driver - one per transformer output for RGB system With an in-line relay (on/off) module - one per transformer output for PIR system 3

4 ILLUIRAIL BAR SYSTE BRUNDLE LED BAR & LIGHTING INORATION LED BAR INSTALLATION Exploded View LIGHT DISTRIBUTION AT 1100mm HANDRAIL HEIGHT 850mm WAR WHITE LED RIGID BAR 0m -0.2m -0.4m -0.6m -0.8m -1.0m 225 LUX Beam width 3.5m at ground plane Ground Plane Our Illumirail LED bar fits discreetly and securely into our Ø 42.4mm split tube. It is supplied with an internal trunking that offers a tidy cable management system. Plus a full range of fittings to provide a handrailing solution that can work on post or wall mounted handrails. Illumirail LED bar is available in both 425 and 850mm lengths. The standard length is 850mm and is designed to fit between our 1200mm Pro-Railing post centres. STANDARD COLOURS: Warm white (3000K), 1035 lumens per metre and 135 lumens per watt RGB (colour changing) Single colour LED bars in red, green, blue and yellow are available to order. Please enquire. LED bar is a sealed one piece unit rated to IP67, with 54 LEDs totalling 12.24W. With a brightness of 3000K. They are supplied with a 200mm cable with waterproof connectors. 4

5 BRUNDLE ILLUIRAIL BAR SYSTE WALL OUNT WIRING POWERING LEDS RO END WALL CONNECTION External Round Tube lange C Cable Tidy 1809CTC LED Bar Short Clip Short Clip Wall Bracket V DC Input eed LED Driver V AC Supply POWERING LEDS RO ID RAIL POSITION Recommended installation method Cable Tidy 1809CTC Short Clip LED Bar Short Clip Wall Bracket External Round Tube lange C 24V DC Input eed LED Driver V AC Supply 5

6 ILLUIRAIL BAR SYSTE BRUNDLE POST OUNT WIRING EXTENDED POST OUNTED INTO POCKET Core drilled post fitted into a hole in the ground Cable Tidy 1809CTC Short Clip LED Bar Short Clip Saddle Adjustable Spigot C 24V DC Input eed Suitable Conduit LED Driver V AC Supply EXTENDED POST OUNTED ONTO CONCRETE Cable Tidy 1809CTC Short Clip LED Bar Short Clip Saddle Adjustable Spigot C 24V DC Input eed Suitable Conduit LED Driver V AC Supply 6

7 BRUNDLE ILLUIRAIL BAR SYSTE WALL OUNTING GUIDE HANDRAIL WITH RETURN TO WALL ENDS OR CABLE Plan view C C HANDRAIL WITH RETURN TO WALL ENDS OR CABLE ront view C C C LED Bar C HANDRAIL WITH END CAPS OR SCROLL ENDS Cable runs through fixed wall bracket. Plan view HANDRAIL WITH END CAPS OR SCROLL ENDS Cable runs through fixed wall bracket. ront view C C C C C LED Bar

8 ILLUIRAIL BAR SYSTE BRUNDLE POST OUNTING GUIDE HANDRAIL WITH END CAPS OR SCROLL ENDS ront view C C C C C LED Bar C HANDRAIL WITH RETURN TO LOOR ENDS ront view C C C C LED Bar C HANDRAIL WITH LANDING AND SCROLL ENDS Cable runs through fixed bracket on landing. ront view C C C C C C C C LED Bar C C LED Bar LED Bar C HANDRAIL WITH LANDING AND RETURN TO LOOR ENDS OR WALL Cable runs through return to floor ends or into the wall. ront view C C C C C C C C C C LED Bar C C LED Bar LED Bar 8

9 BRUNDLE ILLUIRAIL BAR SYSTE PRODUCT SELECTION LOWCHART START White/Single Colour or RGB Bar RGB White/Single Colour Number of 850mm Rigid Bars > 6? On/Off or PIR Controlled Yes No On/Off PIR Controlled SEE PAGE 15 DIAGRA 14 SEE PAGE 14 DIAGRA 13 Number of 850mm Rigid Bars > 6? Number of 850mm Rigid Bars > 6? Yes No No Yes SEE PAGE 11 DIAGRA 10 SEE PAGE 10 DIAGRA 09 SEE PAGE 12 DIAGRA 11 SEE PAGE 13 DIAGRA 12 9

10 ILLUIRAIL BAR SYSTE BRUNDLE DIAGRA 09 Up to 6 pieces of 850mm, or 12 pieces of 425mm, long white or single colour rigid LED bar. On/Off. Connect directly to next bar, or fit 2 pin end cap Connect directly to next bar, or fit 2 pin end cap Rigid LED Bar Rigid LED Bar Connection cable Connection cable m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. Transformer INPUT 230VAC LED Power Supply VAC 50/60 Hz 24V / 100W 4.17A IP67 Red +ve OUTPUT DC P>0.96 Efficiency>88% Rigid Bar LEDs Only RoHS Black -ve Connect to mains supply 230V AC 50Hz. 10

11 BRUNDLE ILLUIRAIL BAR SYSTE DIAGRA 10 ore than 6 pieces of 850mm, or 12 pieces of 425mm, long white or single colour rigid LED bar. On/Off. Connect directly to next bar, or fit 2 pin end cap Connect directly to next bar, or fit 2 pin end cap Rigid LED Bar Rigid LED Bar Connection cable Connection cable To next transformer. Transformer m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. INPUT 230VAC LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Rigid Bar LEDs Only 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve Connect directly to next bar, or fit 2 pin end cap Connect directly to next bar, or fit 2 pin end cap Rigid LED Bar Rigid LED Bar Connection cable Connection cable m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. Transformer LED Power Supply 24V / 100W Red +ve VAC 4.17A INPUT 50/60 Hz IP67 OUTPUT 230VAC DC P>0.96 Black -ve Efficiency>88% Rigid Bar LEDs Only RoHS Connect to mains supply 230V AC 50Hz. Additional transformers and LEDs can be connected to this common supply. Ensure that the rating of the supply circuit is adequate for the system s total load. 11

12 ILLUIRAIL BAR SYSTE BRUNDLE DIAGRA 11 Up to 6 pieces of 850mm, or 12 pieces of 425mm, long white or single colour rigid LED bar. PIR controlled. Connect directly to next bar, or fit 2 pin end cap Connect directly to next bar, or fit 2 pin end cap Rigid LED Bar Rigid LED Bar Connection cable Connection cable m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. To next PIR using cable A, in-line relay using cable B or fit 3 pin end cap B. INPUT 230VAC Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Connect to mains supply 230V AC 50Hz. Rigid Bar LEDs Only 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve Use cable C to link in-line relays together. In-line relay In-line relay Cable A to PIR or B to further in-line relay. PIR Cable to PIR or cable A to in-line relay. 12

13 BRUNDLE ILLUIRAIL BAR SYSTE DIAGRA 12 ore than 6 pieces of 850mm, or 12 pieces of 425mm, long white, or single colour rigid LED bar. Single or multiple PIR controlled. Connect directly to next bar, or fit 2 pin end cap Connect directly to next bar, or fit 2 pin end cap Rigid LED Bar Rigid LED Bar Connection cable Connection cable m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. To next transformer. INPUT 230VAC To next PIR using cable A, in-line relay using cable B or fit 3 pin end cap B. Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Rigid Bar LEDs Only 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve In-line relay In-line relay PIR Connect directly to next bar, or fit 2 pin end cap Use cable C to link in-line relays together. Cable A to PIR or B to further in-line relay. Cable to link PIRs together or cable A to next in-line relay. Rigid LED Bar Rigid LED Bar To next PIR using cable A, in-line relay using cable B or fit 3 pin end cap B. Connection cable m B or 20m D extension cables available if required. Connection cable m B or 20m D extension cables available if required. Connect directly to next bar, or fit 2 pin end cap Transformer LED Power Supply 24V / 100W Red +ve VAC 4.17A 50/60 Hz IP67 INPUT OUTPUT 230VAC DC P>0.96 Black -ve Efficiency>88% Rigid Bar LEDs Only RoHS In-line relay In-line relay PIR Use cable C to link in-line relays together. Cable A to PIR or B to further in-line relay. Connect to mains supply 230V AC 50Hz. Ensure circuit is rated correctly. 13

14 ILLUIRAIL BAR SYSTE BRUNDLE DIAGRA 13 Up to 6 pieces of 850mm, or 12 pieces of 425mm, long RGB LED bar. ColourTouch with optional PIR ontrol. Connect directly to next bar, or fit 4 pin end cap A. Connect directly to next bar, or fit 4 pin end cap A. Rigid LED Bar Rigid LED Bar 5m A, 10m C or 20m E connection cable. 5m A, 10m C or 20m E connection cable. ColourTouch Cable A C Optional additional PIR(s) PIR PW PW INPUT 230VAC Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Rigid Bar LEDs Only Connect to mains supply 230V AC 50Hz. 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve 10m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. Either terminate with 3 pin end cap B, link to next PW with cable B, or to PIR(s) with cable A. Note: 2 pin connectors are for DC 3 pin for signal 4 pin for RGB connection Cable to next PIR or cable A to next Pulse Width odulation (PW). 14

15 BRUNDLE ILLUIRAIL BAR SYSTE DIAGRA 14 ore than 6 pieces of 850mm, or 12 pieces of 425mm, long RGB LED bar. ColourTouch with optional PIR control. Connect directly to next bar, or fit 4 pin end cap A. Connect directly to next bar, or fit 4 pin end cap A. Rigid LED Bar Rigid LED Bar 5m A, 10m C or 20m E connection cable. 5m A, 10m C or 20m E connection cable. ColourTouch Cable A C Optional additional PIR(s) PIR PW PW urther transformers. INPUT 230VAC Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Rigid Bar LEDs Only 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve 10m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. Either terminate with 3 pin end cap B, link to next PW with cable B, or to PIR(s) with cable A. Cable to next PIR or cable A to next Pulse Width odulation (PW). Link to the next section of RGB strips from PW to PW using cable B, or via PIRs using cable A. Daisy chain the control devices and terminate the end of the run with an end cap. Rigid LED Bar Rigid LED Bar Connect directly to next bar, or fit 4 pin end cap A. 5m A, 10m C or 20m E connection cable. 5m A, 10m C or 20m E connection cable. Connect directly to next bar, or fit 4 pin end cap A C To next PIR using cable A, in-line relay using cable B or fit 3 pin end cap B. INPUT 230VAC Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Rigid Bar LEDs Only Connect to mains supply 230V AC 50Hz. 24V / 100W 4.17A IP67 RoHS 10m B or 20m D extension cables available if required. Red +ve OUTPUT DC Black -ve PW PW 10m B or 20m D extension cables available if required. Either terminate with 3 pin end cap B, link to next PW with cable B, or to PIR(s) with cable A. Note: 2 pin connectors are for DC 3 pin for signal 4 pin for RGB connection 15

16 ILLUIRAIL BAR SYSTE BRUNDLE PHOTOETRIC TEST REPORT Test ethod(s) Used POTS Standard Operating Procedure: POTS Standard Operating Procedure: INTEGRATING SPHERE PROCEDURE POTS016 NS OPERATION GUIDE Standard: L79 08 Details of Product Tested anufacturer: ADVANCED BS odel: HANDRAIL Source Type: LED Luminaire Type: ILLUINATED HANDRAIL Power Supply Used: Kikusui PCR1000 Voltage Stabiliser S/N S01191 Voltage(AC V) = Current (ma)= 64 Power (Watts)= Power factor= Integrating Sphere Test Date of Test: 10/07/2015 Ambient Temperature:25 C easurement ilename: HANDRAIL Instrument Used: Labsphere model 2m integrating sphere spectroradiometer AS Integrating Sphere Size: 2m Sample Orientation: Horizontal easurement Geometry (2π / 4π): 4π Auxiliary Correction Applied: YES Comments: Date of Last Calibration (Operating Hours): (0:42) Standard Lamp Serial Number: L123 Spectral lux Standard Lamp Used: SCL-600 Traceable: to NIST standards Calibration Certificate Number: SCL-600-L123 Calibration Certificate Date: 29/01/2014 Calibration Lamp Uncertainty: ± 0.67% (k=2) Results lux (lumens): CIE 1931 Chromaticity Cx: CIE 1931 Chromaticity Cy: CRI (%):2888 CCT (K):

17 BRUNDLE ILLUIRAIL BAR SYSTE PHOTOETRIC TEST REPORT IGURE 1: SPECTRAL IRRADIANCE igure 1: Spectral Irradiance IGURE 2: CIE 1931 DIAGRA igure 1: Spectral Irradiance 17

18 ILLUIRAIL BAR SYSTE BRUNDLE PHOTOETRIC TEST REPORT Goniophotometer Test Date of Test: 14/07/2015 Ambient Temperature: 25 C easurement ilename: HANDRAIL Instrument Used: Radiant Imaging NS0800 Goniometer with Proetric P-1200N-1 Imaging Photometer Photometer Working Distance: 3m easurement Geometry: Near-ield Comments: Reference Photometer Used: Specbos1211 Reference Photometer Serial Number: Traceable: to NIST standards Calibration Certificate Number: 2129 WK-L Calibration Certificate Date: 13 ebruary 2014 Sample Stabilisation Time (minutes): 60 Reference Photometer Calibration Uncertainty: ± 2.4% (k=2, lux, CIE illuminant A source) Scan Set Up Direction Range Increment Inclination Zone Aziuth Results Integrated Luminous lux (lumens):240.7 Beam Angle (50% of max intensity C0-180, degrees): 31.1 Peak Intensity (3 Spot, candelas): Efficacy (lumens/watt): 44.7 Photometric ilename (IES L ): HANDRAIL IES ile Absolute or Relative ormat? ABSOLUTE Photometric ilename (EULUDAT): HANDRAIL EULUDAT ile Absolute or Relative ormat? ABSOLUTE IGURE 3: ILLUINANCE 1100mm BELOW DEVICE 18

19 BRUNDLE ILLUIRAIL BAR SYSTE IGURE 4: AR-IELD LUINOUS INTENSITY (C0-180, CARTESIAN COORDINATES) PHOTOETRIC TEST REPORT IGURE 5: AR-IELD LUINOUS igure 4: ar-ield INTENSITY Luminous (C0-180, Intensity C90-270, (C0-180, POLAR Cartesian COORDINATES) Coordinates) 19

20 ILLUIRAIL BAR SYSTE BRUNDLE PHOTOETRIC TEST REPORT IGURE 6. CONE DIAGRA OR OUNTING HEIGHT O 6 ETRES TABLE 1. UGR VALUES Reflectance of Ceiling Wall loor Cavity Room Dimension View Endwise (C0) View Crosswise (C90) x y 2H 2H H H H H H H 2H H H H H H H 4H H H H H 4H H H Distance between luminaires: 0.25 Due to missing symmetry characteristics the values apply only to the indicated line of sight. 20

21 BRUNDLE ILLUIRAIL BAR SYSTE TABLE 2A. LUINOUS INTENSITY VALUES, AZIUTH PHOTOETRIC TEST REPORT

22 ILLUIRAIL BAR SYSTE BRUNDLE PHOTOETRIC TEST REPORT TABLE 2B. LUINOUS INTENSITY VALUES, AZIUTH TABLE 3. ZONAL LUX TABLE Zone Lumens % Total % % % % % % % % % % % % % % % % % % 22

23 BRUNDLE ILLUIRAIL BAR SYSTE TABLE 4. UTILISATION ACTOR TABLE PHOTOETRIC TEST REPORT Effective loor Cavity Reflectance: 20% RCC %: RW %: RCR: PHOTO 1: LUINAIRE ON GONIOETER OUNT Signature: Checked By: Signature: Print Name: D CHABERS Date: 16/07/2015 Test Engineer Duly authorised to sign on behalf of: Photometric and Optical Testing Services LLP Print Name: G John Date: 28/07/2015 Technical Director Duly authorised to sign on behalf of: Photometric and Optical Testing Services LLP 23

24 ILLUIRAIL BAR SYSTE BRUNDLE WALL OUNTING ITTINGS SPLIT TUBE 1.5mm wall thickness WALL BRACKET or split tube clamping CABLE TIDY Glue fit inish Ø mm Length m Code C C 25 TO 55 DOWNWARDS ADJUSTABLE CONNECTOR inish Clip Length mm Code With cable hole 25 TO 55 UPWARDS ADJUSTABLE CONNECTOR Ø Length Depth inish Code mm mm mm CTC Thickness 1.2mm IN-LINE CONNECTOR inish Ø mm Code C inish Ø mm Code C inish Ø mm Code C SEE PRO-RAILING CATALOGUE OR OUR ULL RANGE O SPLIT TUBE ITTINGS. SPLIT TUBE TO PLAIN TUBE CONNECTOR TUBE SECTION 90 ELBOW RADIUSED CORNER inish Ø mm Code SCROLL END inish Ø mm Length mm Code EXTERNAL ROUND TUBE LANGE inish Ø mm Code C OTHER ELBOW OPTIONS AVAILABLE, SEE PRO-RAILING CATALOGUE. END CAP inish Ø mm Code C inish Ø mm Code C inish Ø mm Code C 24

25 BRUNDLE ILLUIRAIL BAR SYSTE SPLIT TUBE 1.5mm wall thickness HANDRAIL SADDLE, ADJUSTABLE SPIGOT or split tube clamping POST OUNTING ITTINGS HANDY TIP or ease of application use pre-assembled posts, just replace the saddle for one with a cable hole. inish Ø mm Length m Code C C CABLE TIDY Glue fit inish Ø mm Clip Length mm Code C With cable hole IN-LINE CONNECTOR Ø Length Depth inish Code mm mm mm CTC Thickness 1.2mm inish Ø mm Code C OR RETURN TO LOOR ENDS USE HOLLOW TUBE, PLEASE VISIT DOWNWARDS ADJUSTABLE CONNECTOR UPWARDS ADJUSTABLE CONNECTOR SPLIT TUBE TO PLAIN TUBE CONNECTOR TUBE SECTION inish Ø mm Code C inish Ø mm Code C inish Ø mm Code Ø Length inish Code mm mm ELBOW RADIUSED CORNER SCROLL END END CAP WALL CONNECTOR inish Ø mm Code C inish Ø mm Code C OTHER ELBOW OPTIONS AVAILABLE, SEE PRO-RAILING CATALOGUE. inish Ø mm Code C inish Ø mm Code C With cable hole SEE PRO-RAILING CATALOGUE OR OUR ULL RANGE O SPLIT TUBE ITTINGS. 25

26 ILLUIRAIL BAR SYSTE BRUNDLE IXED COLOURS & RGB COLOUR CHANGING Colour 425mm Length Code 850mm Length Code White (3000K) Blue B B Green G G Red R R Yellow Y Y Supplied with 2 gel crimps CABLES Colour 425mm Length Code 850mm Length Code RGB RGB RGB Supplied with 4 gel crimps Description ixed Colour RGB Length Code 2 pin -, over-moulded IP67 cable. 5 amp max. DC connection cable for LED bar 5m pin -, over-moulded IP67 cable. 5 amp max. DC extension cable 10m B 2 pin -, over-moulded IP67 cable. 5 amp max. DC extension cable 20m D 2 pin small sealing cap. akes end of run of LED bar watertight. or DC power cables pin - over-moulded IP67 cable. 5 amp max. DC connection cable 5m A 4 pin -, over-moulded IP67 cable. 5 amp max. DC connection cable 10m C 4 pin -, over-moulded IP67 cable. 5 amp max. DC connection cable 20m E 3 pin sealing cap. akes end of run of cables watertight. or signal cables B 4 pin sealing cap. akes end of run of cables watertight. or RGB power cables A STP signal cable, bare ends. Connects between PIR enclosures and ColourTouch controller Per metre STP signal cable, bare ends to. Connects in-line relays and PW s to PIR or ColourTouch enclosure 10m A STP signal connection cable to. Connects between PWs and in-line relays 10m B STP signal connection patch cable to. Connects between PWs and in-line relays 300mm C STP signal extension cable to. Extends cables 10m D CONTROLS Description ixed Colour RGB Code ColourTouch control enclosure with colour changing system and built in timer In-line PW RGB driver module. ale 2 pole female 4 pole, one per transformer A Power supply for ColourTouch control PS PIR enclosure, one or many per installation 1809PIR In-line relay module, one per transformer 1809IR TRANSORER SHORT CLIP or securing LED bar CRIPING PLIERS or gel crimps SPECIICATIONS: 100W 230V AC to 24V DC CE approved IP67, supplied with waterproof connector on the DC output PC - 98% Efficiency >88% Supplied with one end cap Description Code LED Driver - 24V DC/100W - IP67 Rated HIGH STRENGTH RETAINER or use with tube fittings HIGH STRENGTH RETAINER or use on assembled posts inish Code Code ml Code ml Code Two clips required per LED 26

27 BRUNDLE ILLUIRAIL POD SYSTE PODS & LIGHTING INORATION POD INSTALLATION Exploded View LIGHT DISTRIBUTION AT 1100mm HANDRAIL HEIGHT 4 x WAR WHITE SINGLE LENS LEDS OUNTED AT 300mm CENTRES 0m -0.2m -0.4m -0.6m -0.8m -1.0m 225 LUX Beam width 3.5m at ground plane Ground Plane The Illumirail POD system is designed using top quality CREE LEDs. The single lens PODs are rated at 1.2W. They are directly connected to the bus power cable Code: using gel crimps. PODs are fitted with a diode on the negative side of their circuit to prevent the POD LEDs from blowing if they are wired incorrectly. POD SYSTE AVAILABLE TO SUIT: mm wall thickness for Ø 42.4 and 48.3mm tube There is a spring assembly incorporated into the lens body so it securely snaps into place and the lens can be removed if necessary. There is also the option to drill two holes in the flange of the lens which allows permanent fixing using a 2mm stainless steel rivet into pre-drilled holes in the tube. We recommend the holes for the PODs are machined out in a workshop or they can be drilled on site using a 24mm step drill. NB: Note polarity and ensure to connect the wires accordingly. THE POD SYSTE WORKS WITH ALL O OUR GALVANISED, ILD STEEL & PRO-RAILING ITTINGS. SEE PAGES OR OUR RECOENDED TYPE 316 ITTINGS. 27

28 ILLUIRAIL POD SYSTE BRUNDLE WALL OUNT WIRING POWERING PODS RO END WALL CONNECTION External Round Tube lange C POD Lights 12V DC Input eed Cable Tidy 1809CTC Wall Bracket C LED Driver V AC Supply POWERING PODS RO ID RAIL POSITION Recommended installation method POD Lights Cable Tidy 1809CTC Wall Bracket C External Round Tube lange C 12V DC Input eed LED Driver V AC Supply POWERING PODS THROUGH HANDRAIL BRACKET Scroll End C POD Lights Wall Bracket C Cable Tidy 1809CTC Wall Bracket C 12V DC Input eed LED Driver V AC Supply 28

29 BRUNDLE ILLUIRAIL POD SYSTE POST OUNT WIRING EXTENDED POST OUNTED INTO POCKET Core drilled post fitted into a hole in the ground POD Lights Cable Tidy 1809CTC Saddle CC 12V DC Input eed Suitable Conduit LED Driver V AC Supply EXTENDED POST OUNTED INTO POCKET POD Lights Saddle CC Cable Tidy 1809CTC Saddle CC 12V DC Input eed Suitable Conduit LED Driver V AC Supply 29

30 ILLUIRAIL POD SYSTE BRUNDLE WALL OUNTING GUIDE C HANDRAIL WITH RETURN TO WALL ENDS OR CABLE Plan view C HANDRAIL WITH RETURN TO WALL ENDS OR CABLE ront view C POD Lights C C C C HANDRAIL WITH END CAPS OR SCROLL ENDS Cable runs through fixed wall bracket. Plan view HANDRAIL WITH END CAPS OR SCROLL ENDS Cable runs through fixed wall bracket. ront view C C C POD Lights C C C 30

31 BRUNDLE ILLUIRAIL POD SYSTE POST OUNTING GUIDE HANDRAIL WITH END CAPS OR SCROLL ENDS ront view C POD Lights CC C C C CC HANDRAIL WITH RETURN TO LOOR ENDS ront view C POD Lights C CC C CC HANDRAIL WITH LANDING AND SCROLL ENDS Cable runs through fixed bracket on landing. ront view C POD Lights C POD Lights C CC C CC CC HANDRAIL WITH LANDING AND RETURN TO LOOR ENDS OR WALL Cable runs through return to floor ends or into the wall. ront view POD Lights C C C POD Lights CC C CC C C CC 31

32 ILLUIRAIL POD SYSTE BRUNDLE PRODUCT SELECTION LOWCHART START On/Off or PIR Controlled On/Off PIR Number of Single Lenses > 40? Number of Single Lenses > 40? Yes No Yes No SEE PAGE 34 DIAGRA 02 SEE PAGE 33 DIAGRA 01 SEE PAGE 36 DIAGRA 06 SEE PAGE 35 DIAGRA 05 32

33 BRUNDLE ILLUIRAIL POD SYSTE DIAGRA 01 Single Lens System. On/Off operation. Up to 40 LEDs. Terminate end of cable using crimps provided or proceed to next handrail. Use cable to connect up to 20 PODs with gel crimps. Use cable to connect up to 20 PODs with gel crimps. Terminate end of cable using crimps provided or proceed to next handrail. 10m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. Not to scale Transformer LED Power Supply 12V / 100W VAC 8.3A 50/60 Hz IP67 INPUT 230VAC Red +ve OUTPUT DC P>0.96 Efficiency>88% Single Lens LEDs Only RoHS Black -ve Connect to mains supply 230V AC 50Hz. 33

34 ILLUIRAIL POD SYSTE BRUNDLE DIAGRA 02 Single Lens System. On/Off operation. Over 40 LEDs. Terminate end of cable using crimps provided or proceed to next handrail. Use cable to connect up to 20 PODs with gel crimps. Use cable to connect up to 20 PODs with gel crimps. Terminate end of cable using crimps provided or proceed to next handrail. Not to scale To next tranfsormer. 10m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. Transformer LED Power Supply 12V / 100W VAC 8.3A 50/60 Hz IP67 INPUT 230VAC Red +ve OUTPUT DC P>0.96 Efficiency>88% Single Lens LEDs Only RoHS Black -ve Terminate end of cable using crimps provided or proceed to next handrail. Use cable to connect up to 20 PODs with gel crimps. Use cable to connect up to 20 PODs with gel crimps. Terminate end of cable using crimps provided or proceed to next handrail. 10m B or 20m D extension cables available if required. 10m B or 20m D extension cables available if required. Not to scale Transformer LED Power Supply 12V / 100W VAC 8.3A 50/60 Hz IP67 INPUT 230VAC Red +ve OUTPUT DC P>0.96 Efficiency>88% Single Lens LEDs Only RoHS Black -ve Connect to mains supply 230V AC 50Hz. 34

35 BRUNDLE ILLUIRAIL POD SYSTE DIAGRA 05 Single Lens System. PIR(s) operation. Up to 40 LEDs. Terminate end of cable using crimps provided or proceed to next handrail. Use cable to connect up to 20 PODs with gel crimps. Use cable to connect up to 20 PODs with gel crimps. Terminate end of cable using crimps provided or proceed to next handrail. To next PIR using cable A, in-line relay using cable B or fit 3 pin end cap B. 10m B or 20m D extension cables available if required. Not to scale INPUT 230VAC Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Connect to mains supply 230V AC 50Hz. Rigid Bar LEDs Only 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve Use cable C to link in-line relays together. In-line relay In-line relay 10m B or 20m D extension cables available if required. Cable A to PIR or B to further in-line relay. PIR Cable to PIR or cable A to in-line relay. 35

36 ILLUIRAIL POD SYSTE BRUNDLE DIAGRA 06 Single Lens System. ultiple PIR(s) operation. ore than 40 LEDs. Terminate end of cable using crimps provided or proceed to next handrail. Use cable to connect up to 20 PODs with gel crimps. Use cable to connect up to 20 PODs with gel crimps. Terminate end of cable using crimps provided or proceed to next handrail. To next PIR using cable A, in-line relay using cable B or fit 3 pin end cap B. To next transformer. INPUT 230VAC Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Rigid Bar LEDs Only 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve Use cable C to link in-line relays together. 10m B or 20m D extension cables available if required. In-line relay In-line relay 10m B or 20m D extension cables available if required. Cable A to PIR or B to further in-line relay. Not to scale PIR Cable to PIR or cable A to in-line relay. Terminate end of cable using crimps provided or proceed to next handrail. Use cable to connect up to 20 PODs with gel crimps. Use cable to connect up to 20 PODs with gel crimps. Terminate end of cable using crimps provided or proceed to next handrail. To next PIR using cable A, in-line relay using cable B or fit 3 pin end cap B. 10m B or 20m D extension cables available if required. Not to scale INPUT 230VAC Connect to mains supply 230V AC 50Hz. Transformer LED Power Supply VAC 50/60 Hz P>0.96 Efficiency>88% Rigid Bar LEDs Only 24V / 100W 4.17A IP67 RoHS Red +ve OUTPUT DC Black -ve Use cable C to link in-line relays together. In-line relay In-line relay 10m B or 20m D extension cables available if required. Cable A to PIR or B to further in-line relay. PIR 36

37 BRUNDLE ILLUIRAIL POD SYSTE PHOTOETRIC TEST REPORT Test ethod(s) Used POTS Standard Operating Procedure: POTS Standard Operating Procedure: INTEGRATING SPHERE PROCEDURE POTS016 NS OPERATION GUIDE Standard: L79 08 Details of Product Tested anufacturer: ADVANCED BS odel: RIGID BAR Source Type: LED Luminaire Type: DOWNLIGHT Power Supply Used: Kikusui PCR1000 Voltage Stabiliser S/N S01191 Voltage(AC V) = Current (ma)= 180 Power (Watts)= Power factor= Integrating Sphere Test Date of Test: 10/07/2015 Ambient Temperature:25 C easurement ilename: RIGID BAR Instrument Used: Labsphere model 2m integrating sphere spectroradiometer AS Integrating Sphere Size: 2m Sample Orientation: Horizontal easurement Geometry (2π / 4π): 4π Auxiliary Correction Applied: YES Comments: Date of Last Calibration (Operating Hours): (0:42) Standard Lamp Serial Number: L123 Spectral lux Standard Lamp Used: SCL-600 Traceable: to NIST standards Calibration Certificate Number: SCL-600-L123 Calibration Certificate Date: 29/01/2014 Calibration Lamp Uncertainty: ± 0.67% (k=2) Results lux (lumens): CIE 1931 Chromaticity Cx: CIE 1931 Chromaticity Cy: CRI (%): CCT (K):

38 ILLUIRAIL POD SYSTE BRUNDLE PHOTOETRIC TEST REPORT IGURE 1: SPECTRAL IRRADIANCE igure 1: Spectral Irradiance IGURE 2: CIE 1931 DIAGRA igure 1: Spectral Irradiance 38

39 BRUNDLE ILLUIRAIL POD SYSTE PHOTOETRIC TEST REPORT Goniophotometer Test Date of Test: 16/07/2015 Ambient Temperature: 25 C easurement ilename: RIGID BAR Instrument Used: Radiant Imaging NS0800 Goniometer with Proetric P-1200N-1 Imaging Photometer Photometer Working Distance: 2m easurement Geometry: Near-ield Comments: Reference Photometer Used: Specbos1211 Reference Photometer Serial Number: Traceable: to NIST standards Calibration Certificate Number: 2129 WK-L Calibration Certificate Date: 13 ebruary 2014 Sample Stabilisation Time (minutes): 60 Reference Photometer Calibration Uncertainty: ± 2.4% (k=2, lux, CIE illuminant A source) Scan Set Up Direction Range Increment Inclination Zone Azimuth Results Integrated Luminous lux (lumens):776.7 Peak Intensity (3 Spot, candelas): Beam Angle (50% of max intensity C0-180, degrees): Efficacy (lumens/watt): 45.3 Photometric ilename (IES L ): RIGID BAR IES ile Absolute or Relative ormat? ABSOLUTE Photometric ilename (EULUDAT): RIGID BAR EULUDAT ile Absolute or Relative ormat? ABSOLUTE 39

40 ILLUIRAIL POD SYSTE BRUNDLE PHOTOETRIC TEST REPORT IGURE 3: AR-IELD LUINOUS INTENSITY (C0-180, CARTESIAN COORDINATES) igure 3: ar-ield Luminous Intensity (C0-180, Cartesian Coordinates) IGURE 4: AR-IELD LUINOUS igure 3: ar-ield INTENSITY Luminous (C0-180, Intensity C90-270, (C0-180, POLAR Cartesian COORDINATES) Coordinates) 40

41 BRUNDLE ILLUIRAIL POD SYSTE TABLE 2A. LUINOUS INTENSITY VALUES, AZIUTH PHOTOETRIC TEST REPORT

42 ILLUIRAIL POD SYSTE BRUNDLE PHOTOETRIC TEST REPORT TABLE 2B. LUINOUS INTENSITY VALUES, AZIUTH

43 BRUNDLE ILLUIRAIL POD SYSTE TABLE 3. ZONAL LUX TABLE PHOTOETRIC TEST REPORT Zone Lumens % Total Zone Lumens % Total % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % TABLE 4. UTILISATION ACTOR TABLE Effective loor Cavity Reflectance: 20% RCC %: RW %: RCR: PHOTO 1: LUINAIRE ON GONIOETER OUNT Signature: Checked By: Signature: Print Name: D CHABERS Date: 16/07/2015 Test Engineer Duly authorised to sign on behalf of: Photometric and Optical Testing Services LLP Print Name: G John Date: 28/07/2015 Technical Director Duly authorised to sign on behalf of: Photometric and Optical Testing Services LLP 43

44 ILLUIRAIL POD SYSTE BRUNDLE WALL OUNTING ITTINGS HOLLOW TUBE WALL BRACKET inish Ø mm Length mm Wall Thickness mm Code C C SOOTH ADJUSTABLE ELBOW With cable hole inish Ø mm Code C IN-LINE CONNECTOR inish Ø mm Code C inish Ø mm Code C 90 ELBOW RADIUSED CORNER LAT TOP END CAP inish Ø mm Code C inish Ø mm Code C OTHER ELBOW & END CAP OPTIONS AVAILABLE, SEE PRO-RAILING CATALOGUE. EXTERNAL ROUND TUBE LANGE TUBE SECTION SCROLL END inish Ø mm Code C inish Ø mm Length mm Code inish Ø mm Code C 44

45 BRUNDLE ILLUIRAIL POD SYSTE POST OUNTING ITTINGS HOLLOW TUBE HANDY TIP or ease of application use pre-assembled posts, just replace the saddle for one with a cable hole. inish Ø mm Length mm Wall Thickness mm Code C C HANDRAIL SADDLE HANDRAIL SADDLE ADJUSTABLE SPIGOT inish Ø mm Code CC With cable hole. To be used with double clip inish Ø mm Code CC With cable hole OTHER ELBOW & END CAP OPTIONS AVAILABLE, SEE PRO-RAILING CATALOGUE. TUBE CONNECTOR ADJUSTABLE ELBOW SOOTH ADJUSTABLE ELBOW IN-LINE CONNECTOR inish Ø mm Code CC With cable hole. Use instead of saddles inish Ø mm Code C inish Ø mm Code C inish Ø mm Code C 90 ELBOW RADIUSED CORNER WALL CONNECTOR SCROLL END LAT TOP END CAP inish Ø mm Code C inish Ø mm Code C With cable hole inish Ø mm Code C inish Ø mm Code C 45

46 ILLUIRAIL POD SYSTE BRUNDLE WHITE LEDS LED PODs SPECIICATIONS: CREE LED Spring assembly Includes driver Required DC supply Ø 24mm holes required in tube to fit POD lights Single lens POD, supplied with 2 gel crimps TRANSORER inish Colour To Suit Wall Thickness mm Code 316 White ( K) SPECIICATIONS: 70W 230V AC to 12V DC CE approved IP67, supplied with waterproof connector on the DC output PC - 98% Efficiency >88% Supplied with one end cap Description Code LED Driver - 12V DC/100W - IP67 Rated CABLES Description Length m Code 2 pin -, over-moulded IP67 cable. 5 amp max. DC extension cable 10m B 2 pin -, over-moulded IP67 cable. 5 amp max. DC extension cable 20m D 2 pin, over-moulded IP67 cable. 5 amp max. DC to PODs, no outer sheath 10m pin sealing cap. akes end of run of cables watertight. or signal cables B STP signal cable, bare ends. Connects between PIR enclosures and ColourTouch controller Per metre STP signal cable, bare ends to. Connects in-line relays and PW s to PIR or ColourTouch enclosure 10m A STP signal connection cable to. Connects between PWs and in-line relays 10m B STP signal connection patch cable to. Connects between PWs and in-line relays 300mm C STP signal extension cable to. Extends cables 10m D CONTROLS Description PIR with enclosure, one or many per installation, wired to work directly from 230V AC supply In-line relay module, one per transformer Code 1809PIR 1809IR TOOLS CRIPING PLIERS or gel crimps STEP DRILL HIGH STRENGTH RETAINER or use with tube fittings HIGH STRENGTH RETAINER or use on assembled posts Code Drill Size Ø mm Code ml Code ml Code

47 BRUNDLE ILLUIRAIL The PIR assembly also includes the daylight sensor on the front face of an IP67 ABS enclosure. In the enclosure is an engineer adjustment trim pot, which will be factory set and should not require on site alteration except in areas which are particularly shaded or bright. A stainless steel enclosure is available. Please enquire. The motion detection function can be provided by one, or many, PIRs. Requires 12V DC, plug top adaptor provided. Any PIR, once activated, will activate all LEDs and PODs in a system. The switching function is not performed within the PIR enclosure, but by an in-line relay at the transformer location. A bus connection is made between all PIR enclosures and in-line relays. The bus uses three pin waterproof connectors and the bus cable is shielded as a twisted pair. ALL PIRs USE 12V DC AND THIS CAN BE SUPPLIED IN TWO WAYS DEPENDING ON THE INSTALLATION: The PIR can have a waterproof power supply for connection to the mains within an enclosure. This requires a mains connection outside A plug in power supply is supplied as standard, which can be used in an indoor/waterproof location. This can be connected via twin 0.75mm cable to the PIR via a gland entry to the enclosure PIRs can be added to the ColourTouch controller, to act as subordinate activators. RGB - COLOURTOUCH INSTALLATIONS The ColourTouch 4.3 controller allows for the selection of discrete colours or produces patterns of colour changing effects at various user defined rates. A local DC power supply is required and is supplied to suit a standard UK electrical double back box. The ColourTouch controller can be sited in any location up to 50m from the installation and requires a 24V DC supply. When sited outdoors, the unit must be contained within a waterproof enclosure. PIRs can be added to the system in a bus configuration. The PIR provides an on/off and daylight sensor function. Colour changing is achieved using in-line PW (Pulse Width odulation) devices at the transformer location, connected to a bus using the same cable and connectors as the PIR bus. PIR ENCLOSURE ILLUIRAIL LED LIGHT SYSTE OR HANDRAILS 47

48 OTHER PRODUCT RANGES BRUNDLE TILT-LOC JULIET BALCONY KITS Spigots have been developed with our revolutionary tilt-lock adjustment technology to suit glass thicknesses from mm. ade from Duplex 2205, these spigots are stronger and require less cleaning than Type 316. PANELGRIP Glass balconies are sought after architectural features in today s homes. Our single and double Juliet balcony kits are fabricated from Ø 48.3mm stainless steel Type 316. WIRE ROPE The PanelGrip System utilises a unique locking mechanism of high-strength aluminium and PVC isolators combined with a specially designed aluminium Shoe oulding. A stainless steel 3mm strand wire rope system is simple and cost effective. It can be fixed to most surfaces including wood, metal and brick and is ideal for external applications in residential and commercial environments. LEXIRAIL EZZIRAIL The most flexible handrailing solution for stairs, gradients and around corners. ade with Ø 48.3 x 3.2mm galvanised tube. The system is supplied with BZP square RHS posts, tube and galvanised flat bar kick plate to conform to BS :2006+A1:2012 requirements. 48

49 BRUNDLE OTHER PRODUCT RANGES PRE-ASSEBLED POSTS CROSSBAR SYSTE Satin polish pre-assembled glass clamp posts come in both Ø 42.4 and 48.3mm, Type 304 and 316 stainless steel. End, corner and mid posts cut installation time dramatically to create a stylish glass handrail. GLASS STAND-O ADAPTORS Our crossbar system can provide a modern handrail and balustrade for many applications. Providing another practical alternative to a glazed balustrade. lexible components allow for 7 rails to be fitted as standard. INI TOP RAIL Adjustable glass stand-off adaptors suit glass up to 25.52mm. Available in stainless steel Type 316 these adaptors are a great solution for a stylish look and feel. WEDGE-LOC - 3KN This system has been designed to reduce visual impact on top rail. Available in either round or square, stainless steel Type 316, all products are satin finish. ini top rail is designed to suit 10-12mm glass and requires no welding. GLASS CLAPS A flexible system allowing installation of glass panels from 15-25mm thick to achieve up to 3kN/m loadings. Various fixing options result in a system suitable for almost every application you will come across. Quite possibly the largest selection of glass clamps on the market. With options available in mild steel, zamac, stainless steel Type 304 and 316 to suit various glass thicknesses and applications. 49

50 OTHER PRODUCT RANGES BRUNDLE POSIGLAZE TOP RAIL Innovative aluminium channel system that holds glass panels in place for use on balustrades and partitions. Posiglaze allows the installer to easily adjust the glass panels once in place. ast and simple saving both time and money! WOODEN HANDRAIL The latest range of split tube handrail to suit a variety of glass thicknesses. A stylish solution to the top of any glass balustrade. WEDGE-LOC SLI CHANNEL A wide range of Ø 45mm softwood and Ø 48.3mm hardwood handrails for internal and external use. With a range of fittings for the smooth transition between wood and stainless steel tube. STIENERS Satin anodised finish channels have pre-drilled fixing holes for quick installation and are available for mm glass thicknesses. HANDRAIL STANDARDS A slimmer frameless panel support system to suit mm glass. Available in Duplex 2205 (ultra marine stainless) and supplied with rubbers. In a range of three tube sizes Ø 33.7, 42.4 and 48.3mm, mild steel and galvanised. Available in bolt-down, side-fix and concrete-in. 50

51 BRUNDLE OTHER PRODUCT RANGES ESH INILL PANELS ININITY JULIET BALCONY anufactured in a tough 50 x 50 x 3.0mm mesh with an 8mm frame. The panels are available in a choice of sizes to suit 1.2 and 1.5m post centres in handrailing applications. RSJ POSTS Zinc and UV powder coated in a stylish black sand RAL 9005, these balconies are available pre-assembled from stock in three widths; 1314, 1564 and 2077mm. TUBE CLAPS Galvanised RSJ posts are available in Ø 48.3mm two and three rail posts with a bolt-down plate. ALUINIU RAILING anufactured with simplicity and ease of use in mind. No welding, no bending, no threading, just an Allen key to tighten the set screws and create bespoke handrails in a matter of seconds. WE STOCK A HUGE RANGE O GREAT HANDRAIL PRODUCTS, PLEASE ASK OR A COPY O THE HANDRAIL & LOORING CATALOGUE OR VISIT Available in 1200mm high. This is our most cost efficient railing system in the range. Quick and easy to install. 51

52 WROUGHT IRON COPONENTS PRO-RAILING HANDRAIL & LOORING TUBE CLAPS GATE AUTOATION ESH ESH ENCING STEEL WE HAVE JUST THE RIGHT CATALOGUE OR ANY PROJECT I YOU WOULD LIKE TO RECEIVE A COPY O ANY O OUR CATALOGUES, PLEASE CONTACT ONE O THE BRANCHES RO THE LIST BELOW. 11/ illbrook Road Third Avenue illbrook Southampton Hants SO15 0JX Tel: ax: Lamson Road erry Lane North Rainham Essex R13 9YY Tel: ax: Condor Road Quarry Hill Ind. Est Ilkeston Derbyshire DE7 4RE Tel: ax: Web: iddlemore Ind. Est iddlemore Road Smethwick Birmingham B66 2EP Tel: ax: Haydock Lane Haydock Ind. Est St. Helens erseyside WA11 9XE Tel: ax: Huly Hill Road Edinburgh Interchange Newbridge Edinburgh EH28 8PH Tel: ax: sales@brundle.com 28 Coxhill Street Port Dundas Springburn Glasgow G21 1HN Tel: ax: