Maual WIB-13.2 Carriage lightig Colour of lightig: warm white Item o. 53-01140 Versio 2016 with OSRAM LEDs Duris E5 tams elektroik tams elektroik
Eglish WIB-13.2 Table of cotets 1. Gettig started...2 2. Safety istructios...3 3. Safe ad correct solderig...4 4. Operatio overview...5 5. Techical specificatios...6 6. Moutig the carriage lightig...7 6.1. Overall view...7 6.2. Coectio to the power supply...8 6.3. Coectig bridgig capacitors...9 6.4. Coectig additioal LEDs...9 6.5. Settig the switchig o mode for the LEDs...9 6.6. Settig the LEDs brightess...9 6.7. Fixig the carriage lightig...10 6.8. Coectig the remaiig segmets...10 7. Check list for troubleshootig...10 8. Guaratee bod...11 9. EU declaratio of coformity...11 10. Declaratios coformig to the WEEE directive...11 11/2016 Tams Elektroik GmbH All rights reserved. No part of this publicatio may be reproduced or trasmitted i ay form or by ay meas, electroic or mechaical, icludig photocopyig, without prior permissio i writig from Tams Elektroik GmbH. 1. Gettig started How to use this maual This maual gives step-by-step istructios for safe ad correct fittig ad coectig of the module, ad operatio. Before you start, we advise you to read the whole maual, particularly the chapter o safety istructios ad the checklist for trouble shootig. You will the kow where to take care ad how to prevet mistakes which take a lot of effort to correct. tams elektroik Keep this maual safely so that you ca solve problems i the future. If you pass the module o to aother perso, please pass o the maual with it. Iteded use The carriage ligthigs are desiged to be operated accordig to the istructios i this maual i model buildig ad with model railways. Ay other use is iappropriate ad ivalidates ay guaratees. The carriage ligthigs should ot be mouted by childre uder the age of 14. Readig, uderstadig ad followig the istructios i this maual are madatory for the user. Cautio:! Itegrated circuits (ICs) are iserted o the module. They are sesitive to static electricity. Do ot touch compoets without first dischargig yourself. Touchig a radiator or other grouded metal part will discharge you. Page 2
WIB-13.2 Eglish Checkig the package cotets Please make sure that your package cotais: oe or six carriage lightig a CD (cotaiig the maual ad further iformatio) Required materials For coectig the carriage ligthig you eed: a electroic solderig iro (max. 30 Watt) or a regulated solderig iro with a fie tip ad a solderig iro stad, a tip-cleaig spoge, a heat-resistat mat, a small side cutter ad wire stripper, as ecessary a pair of tweezers ad log ose pliers, electroic ti solder (0,5 mm. Diameter), wire (diameter: > 0,05 mm² for all coectios). If you ited to shorte the module: a small metal saw. If ecessary for the exteral power supply of the LEDs: bridgig capacitors with a voltage sustaiig capability of > 16 V (whe coected to a power supply < 18 V) or > 25 V (whe coected to a power supply > 18 V) ad / or goldcaps with a voltage sustaiig capability of > 5,5 V. If ecessary additioal LEDs (e.g. for the trai rear lightig). If ecessary, rectifiers (see sectio 6, coectig remaiig sectios). 2. Safety istructios Mechaical hazards Cut wires ca have sharp eds ad ca cause serious ijuries. Watch out for sharp edges whe you pick up the PCB. Visibly damaged parts ca cause upredictable dager. Do ot use damaged parts: recycle ad replace them with ew oes. Electrical hazards Touchig powered, live compoets, touchig coductig compoets which are live due to malfuctio, short circuits ad coectig the circuit to aother voltage tha specified, impermissibly high humidity ad codesatio build up ca cause serious ijury due to electrical shock. Take the followig precautios to prevet this dager: Never perform wirig o a powered module. Moutig should oly be doe i closed, clea, dry rooms. Beware of humidity. Oly use low power for this module as described i this maual ad oly use certified trasformers. Coect trasformers ad solderig iros oly i approved mais sockets istalled by a authorised electricia. Observe cable diameter requiremets. After codesatio build up, allow a miimum of 2 hours for dispersio. Use oly origial spare parts if you have to repair the kit or the ready-built module. Fire risk tams elektroik Touchig flammable material with a hot solderig iro ca cause fire, which ca result i ijury or death through burs or suffocatio. Coect your solderig iro or solderig statio oly whe actually eeded. Always keep the solderig iro away from iflammable materials. Use a suitable solderig iro stad. Never leave a hot solderig iro or statio uatteded. Page 3
Eglish WIB-13.2 Thermal dager A hot solderig iro or liquid solder accidetally touchig your ski ca cause ski burs. As a precautio: use a heat-resistat mat durig solderig, always put the hot solderig iro i the solderig iro stad, poit the solderig iro tip carefully whe solderig, ad remove liquid solder with a thick wet rag or wet spoge from the solderig tip. Dagerous eviromets A workig area that is too small or cramped is usuitable ad ca cause accidets, fires ad ijury. Prevet this by workig i a clea, dry room with eough freedom of movemet. Other dagers Childre ca cause ay of the accidets metioed above because they are iattetive ad ot resposible eough. Childre uder the age of 14 should ot be allowed to mout the modules. Cautio:! Little childre ca swallow small compoets with sharp edges, with fatal results! Do ot allow compoets to reach small childre. I schools, traiig cetres, clubs ad workshops, moutig ad operatio must be supervised by qualified persoel. I idustrial istitutios, health ad safety regulatios applyig to electroic work must be adhered to. 3. Safe ad correct solderig Cautio:! Icorrect solderig ca cause dagers through fires ad heat. Avoid these dagers by readig ad followig the directios give i the chapter Safety istructios. Use a small solderig iro with max. 30 Watt. Keep the solderig tip clea so the heat of the solderig iro is applied to the solder poit effectively. Oly use electroic ti solder with flux. Whe solderig electroic circuits ever use solderig-water or solderig grease. They cotai acids that ca corrode compoets ad copper tracks. Solder quickly: holdig the iro o the joits loger tha ecessary ca destroy compoets ad ca damage copper tracks or solderig eyes. Apply the solderig tip to the solderig spot i such a way that the wire ad the solderig eye are heated at the same time. Simultaeously add solder (ot too much). As soo as the solder becomes liquid take it away. Hold the solderig tip at the spot for a few secods so that the solder flows ito the joit, the remove the solderig iro. The joit should be held still for about 5 secods after solderig. To make a good solderig joit you should use a clea ad uoxidised solderig tip. Clea the solderig tip with a damp piece of cloth, a damp spoge or a piece of silico cloth. After solderig check (preferably with a magifyig glass) tracks for accidetal solder bridges ad short circuits. This would cause faulty operatio or, i the worst case, permaet damage. You ca remove excess solder by puttig a clea solderig tip o the spot. The solder will become liquid agai ad flow from the solderig spot to the solderig tip. tams elektroik Page 4
WIB-13.2 Eglish 4. Operatio overview Possibilities of use The carriage lightig WIB-13.2 ca be coected directly to a vehicle s curret collector or the fuctio output of a digital vehicle decoder. For the power supply aalogue a.c. or d.c. trasformers or digital boosters ca be used. Desig of the PCB The carriage lightig WIB-13.2 have iserted 8 warm white LEDs. The legth of the PCB as well as umber ad layout of the LEDs correspod to the carriage lightig WIB-33.2 with itegrated fuctio decoder. Thus the (aalogue) carriage lightig WIB-13.2 are suitable especially for combiig with the lightig WIB-33.2 i a block trai. Flickerig protectio A itegrated smoothig capacitor supplies the LEDs whe short curret iterruptios occur, which prevets the lightig from flickerig whe poits or smudges o the rails are crossed. I case the itegrated smoothig capacitor is ot sufficiet, you ca coect a additioal exteral bridgig capacitor ad / or a exteral gold cap. Dividig ad shorteig the PCB The 240 mm log PCB (with 8 LEDs) ca be divided ito two 100 % equivalet parts of approx. 107 mm each (with 4 LEDs). Each part has: a solderig jumper to set the switchig o mode for the LEDs: smooth brighteig of the LEDs or simulatio of flickerig fluorescet lamps; a trimmpot to set the brightess; coectig poits for two exteral LEDs (e.g. for the trai rear lightig); a itegrated smoothig capacitor as a flickerig protectio; coectig poits for a exteral bridgig capacitor ad a exteral gold cap to supply the LEDs whe curret iterruptios occur. Each of the two parts of the PCB ca be shorteed by 30 mm to approx. 210 mm (with 7 LEDs) or 75 mm (with 3 LEDs). The remaiig segmet with oe LED ca be used e.g. as a driver s cab lightig or as lightig for the passeger etrace, by addig a small circuit (ot icluded i the package). Legth approx. [mm] Number of LEDs Example of use 240 8 H0 carriage 210 (+ 30) 7 (+1) Shorteed H0 carriage + driver s cab tams elektroik 2 x 105 2 x 4 2 small H0 carriages 72 (+ 35) 77 (+ 30) 3 (+1) 3 (+1) 2 tramways or 2 N - or TT- carriages + passeger etrace + driver s cab Page 5
Eglish WIB-13.2 5. Techical specificatios Supply voltage Miimum supply voltage approx. Maximum supply voltage Curret cosumptio at maximum brightess (without coected loads) approx. Coectios for exteral LEDs Coectios for buffer capacitors Capacity / Electric stregth Digital voltage of the cetral uit or aalogue d.c. or a.c. voltage 6 V (yellow LEDs) 7 V (white LEDs) 24 Volt 50 ma 2 (each for 2 LEDs i series) 2 > 100 µf / > 16 V (supply voltage < 18 V) > 100 µf / > 25 V (supply voltage > 18 V) Coectios for gold caps Capacity / Electric stregth LEDs 2 > 5,5 V Protected to IP 00 Ambiet temperature i use Ambiet temperature i storage Comparative humidity allowed Dimesios of the PCB approx. Weight of the PCB approx. 6 g 8 x OSRAM Duris E5 (warm white) dimesios: 5,6 x 3,0 x 0,6 mm colour temperature: 3.000 K lumious itesity: 15.000... 19.400 mcd agle of reflected beam: 120 0... +60 C -10... +80 C max. 85 % 9 x 240 mm tams elektroik Page 6
WIB-13.2 Eglish 6. Moutig the carriage lightig 6.1. Overall view P1 P8 E(+) E(-) G(+) G(-) power supply exteral bridgig capacitor goldcap or exteral bridgig capacitor A1 A2 LED(-) LED(+) power supply (remaiig segmet) additioal LEDs (e.g. trai rear lightig) Shorteig the carriage lightig You ca divide or shorte the prit at the marked spots!! Cautio: Pay attetio ot to damage the coectio pads or the parts o the PCB whe sawig. You ca divide or shorte the PCB as follows: divisio ito 2 parts with 4 LEDs each, shorteig of the whole PCB by oe LED to 7 LEDs, shorteig of the parted PCB by oe LED to 3 LEDs. tams elektroik Page 7
Eglish WIB-13.2 6.2. Coectio to the power supply Solder the coectig wires for the power supply to the coectig poits P1, P3, P5 or P7 (from the oe rail / cetre coductor) ad the coectig poits P2, P4, P6 or P8 (from the other rail / outer coductor). Follow the coectio diagram. You ca loop through the power supply from oe PCB to the ext ad thus supply several carriage lightig from oe curret source. Follow the coectio diagram.! Cautio: Whe usig power trasmissig coupligs pay attetio ot to exceed the maximum curret of the coupligs! tams elektroik Page 8
WIB-13.2 Eglish 6.3. Coectig bridgig capacitors I order to bridge curretless sectios you ca coect a exteral bridgig capacitor ad / or a goldcap or two exteral bridgig capacitor to each of the two parts. I order to supply the 8 LEDs of a whole PCB (or the 7 LEDs of a shorteed PCB), ormally oe capacitor or goldcap is sufficiet. Choose a electrolytic capacitor or a goldcap with a capacity as high as possible. As the housigs of electrolytic capacitors ad goldcaps are bigger whe the capacity is higher, the maximum capacity is limited by the space available to mout the capacitor. The miimum voltage sustaiig capability of the goldcaps is 5,5 V. The miimum voltage sustaiig capability of the capacitor depeds o the power supply. Solder the exteral bridgig capacitors accordig to the coectio diagram to the coectig poits E(+) ad E(-) ad the goldcaps or further bridgig capacitors to the coectig poits G(+) ad G(-). E(+) / E(-) G(+) / G(-) Bridgig capacitor > 16 V (power supply < 18 V) Bridgig capacitor > 25 V (power supply > 18 V) Bridgig capacitor > 16 V (power supply < 18 V) Bridgig capacitor > 25 V (power supply > 18 V) or Goldcap > 5,5 V 6.4. Coectig additioal LEDs SYou ca coect up to 2 additioal LEDs i series to each of the two parts (e.g. for the trai rear lightig). The ecessary series resistors are itegrated o the PCB. Solder the LEDs accordig to the coectio diagram to the coectig poits LED(-) ad LED(+). Please ote: It is ot possible to use electric bulbs istead of LEDs, as the voltage is restricted so far by the itegrated series resistors, that the bulbs would ot light. tams elektroik 6.5. Settig the switchig o mode for the LEDs You set the way the LEDs light whe switched o, separately for each of the two parts (with 4 LEDs each): smooth brighteig of the LEDs or simulatio of flickerig fluorescet lamps. The settig is doe at the two solderig jumpers o the PCB (see diagram i sectio 6.1.). I state of delivery (= solderig jumpers ot bridged) the LEDs brighte smoothly. I order to simulate flickerig fluorescet lamps you have to bridge the solderig jumper with a little ti-solder. 6.6. Settig the LEDs brightess You ca set the LEDs brightess via a trim-pot (see diagram i sectio 6.1.) separately for each of the two parts (with 4 LEDs each). This is also valid whe usig the uparted whole PCB. For settig the trim-pot use a small screw-driver. Page 9
Eglish WIB-13.2 6.7. Fixig the carriage lightig After completig the coectios, secure the lightig i place (eg. with double sided adhesive tape). 6.8. Coectig the remaiig segmets The after shorteig remaiig segmet with oe remaiig LED ca be used for istace as a driver s cab lightig or as lightig for the passegers s etrace. The remaiig segmet should be coected to the power supply via a series resistor of miimum 1 kohm. Whe coectig it to aalogue a.c. voltage, you have to coect additioally a diode 1N4148 accordig to the coectio diagram, as the LED will be otherwise damaged after a certai operatig duratio. Whe coectig it to aalogue d.c. voltage, the LED o the remaiig segmet will light i oe directio of travel oly. If you wat the LED to light i both directios of travel, you have to mout a bridge rectifier as i the coectio diagram. 7. Check list for troubleshootig Parts are gettig too hot ad/or start to smoke.! Discoect the system from the mais immediately! Possible cause: oe or more coectios are soldered icorrectly. à Check the coectios. Possible cause: Short circuit. The module is coected to locomotive or carriage groud. à Check the coectios. A short circuit ca result i irreparable damage. The LEDs do ot light. Possible cause: The coectio to the power supply has bee iterrupted. à Check the coectio of the module. Hotlie If problems with your module occur, our hotlie is pleased to help you (mail address o the last page). Repairs tams elektroik You ca sed i a defective module for repair (address o the last page). I case of guaratee the repair is free of charge for you. With damages ot covered by guaratee, the maximum fee for the repair is 50 % of the sales price accordig to our valid price list. We reserve the right to reject the repairig of a module whe the repair is impossible for techical or ecoomic reasos. Please do ot sed i modules for repair charged to us. I case of warraty we will reimburse the forwardig expeses up to the flat rate we charge accordig to our valid price list for the delivery of the product. With repairs ot covered by guaratee you have to bear the expeses for sedig back ad forth. Page 10
WIB-13.2 Eglish 8. Guaratee bod For this product we issue volutarily a guaratee of 2 years from the date of purchase by the first customer, but i maximum 3 years after the ed of series productio. The first customer is the cosumer first purchasig the product from us, a dealer or aother atural or juristic perso resellig or moutig the product o the basis of selfemploymet. The guaratee exists supplemetary to the legal warraty of merchatability due to the cosumer by the seller. The warraty icludes the free correctio of faults which ca be proved to be due to material failure or factory flaw. With kits we guaratee the completeess ad quality of the compoets as well as the fuctio of the parts accordig to the parameters i ot mouted state. We guaratee the adherece to the techical specificatios whe the kit has bee assembled ad the ready-built circuit coected accordig to the maual ad whe start ad mode of operatio follow the istructios. We retai the right to repair, make improvemets, to deliver spares or to retur the purchase price. Other claims are excluded. Claims for secodary damages or product liability cosist oly accordig to legal requiremets. Coditio for this guaratee to be valid, is the adherece to the maual. I additio, the guaratee claim is excluded i the followig cases: if arbitrary chages i the circuit are made, if repair attempts have failed with a ready-built module or device, if damaged by other persos, if damaged by faulty operatio or by careless use or abuse. 9. EU declaratio of coformity This product coforms with the EC-directives metioed below ad is therefore CE certified. 2004/108/EG o electromagetic. Uderlyig stadards: EN 55014-1 ad EN 61000-6-3. To guaratee the electromagetic tolerace i operatio you must take the followig precautios: Coect the trasformer oly to a approved mais socket istalled by a authorised electricia. Make o chages to the origial parts ad accurately follow the istructios, coectio diagrams ad PCB layout icluded with this maual. Use oly origial spare parts for repairs. 2011/65/EG o the restrictio of the use of certai hazardous substaces i electrical ad electroic equipmet (ROHS). Uderlyig stadard: EN 50581. tams elektroik 10. Declaratios coformig to the WEEE directive This product coforms with the EC-directive 2012/19/EG o waste electrical ad electroic equipmet (WEEE). Do t dispose of this product i the house refuse, brig it to the ext recyclig bay. Page 11
Aktuelle Iformatioe ud Tipps: Iformatio ad tips: Iformatios et coseils: Actuele iformatie e tips: http://www.tams-olie.de tams elektroik Garatie ud Service: Warraty ad service: Garatie et service: Garatie e service: Tams Elektroik GmbH Fuhrberger Straße 4 DE-30625 Haover fo: +49 (0)511 / 55 60 60 fax: +49 (0)511 / 55 61 61 e-mail: modellbah@tams-olie.de