L Welding equipment for the POLYSTIC system TITGEMEYER Tb1435GB(0110)2 Installation tools 355
Stud-welding machine TSG 60 for drawn-arc stud welding process The compactly-designed TSG 60 combines operating reliability and optimum user-friendliness. The device has been specially developed for the production of single items with a manually-loaded welding gun. The standard equipment includes the PK 560 welding gun and an earth cable for connection to the workpiece. The unit can be operated by persons without previous experience of the process. TSG 60 with PK 560 Depth: Connection: Welding current: Welding time: Welding flange: 292 mm 450 mm 345 mm 40 kg 400 V 1, 50 Hz, 32 A 600 A 8 150 ms 3 7 mm nominal diameter maximum 8 mm diameter Part No. 433 750 1 Other voltages available on request 356 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com Tb1435GB(0110)2
Stud-welding machine TCD 66 A for capacitor discharge stud-welding process The TCD 66 capacitor-discharge welding device has been developed for highly-specialised applications in the area of stud welding. The tip-ignition procedure used in this process is applied wherever material of approximately 1 mm in thickness needs to be processed with minimal or no marks at all, left on the rear side of the bottom layer of material. The use of gap welding also allows weld studs made of aluminium to be handled without inert gas. The compact design of the device makes it easy to transport and ideal for onsite operation. It can be operated from a normal, domestic-type plug socket. TCD 66 A with PK 211 gun Length: Connection: Charging voltage: Welding time: 380 mm 180 mm 250 mm 15 kg 230/115 V, 50/60 Hz 60 to 200 V 1 3 ms Stud 3 8 mm, aluminium, steel, stainless steel, brass. Installation tools Part No. 433 865 Accessories PK 211 gap-welding gun Stud material: Control cable: 3 8 mm nominal diameter 6 40 mm in length, with special accessories up to 100 mm in length Aluminium, steel, stainless steel, brass 3 m length 0.7 kg; without cable PK 311 contact-welding gun 3 8 mm nominal diameter 6 40 mm in length, with special accessories up to 100 mm in length Stud material:: steel, stainless steel Control cable: 6.5 m length 0.7 kg; without cable Tb1435GB(0110)2 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com 357
Stud-welding machine TSG 90 for drawn-arc stud welding process The TSG 90 control and energy-supply unit sets new standards. High-quality welding can be carried out without any previous knowledge of the procedure. Just set the thickness of the material and the diameter of the stud to create optimum welding parameters. The device also comes with a built-in parameter tracking system, which monitors the basic functions of the welding gun and its operation. The device can be fitted with additional accessories to make it suitable for use even as an automatic welding unit. High welding efficiency saves energy, even when working with inert gas. TSG 90 with PK 560 312 mm Depth: 495 mm 470 mm ca. 50 kg Connection: 400 V 1, 50 Hz, 32 A Welding current: 900 A Welding time: 6 120 ms 3 10 mm nominal diameter Weld nut: M 5, M 6, M 8 Part No. 433 840 1 Other voltages available on request Available configurations TSG 90, manual: TSG 90 A, semiautomatic: with PK 560 gun For operation with a stud-feeding device and automatic gun On request: Equipment and components for fully-automatic operation 358 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com Tb1435GB(0110)2
PK 560 stud-welding gun Hand welding gun for the drawn-arc welding process The PK 560 welding gun has been developed for use in manual stud-welding. Greater emphasis has been placed on creating a space-saving design. The gun combines robust stability with ideal ergonomic design and functioning reliability. The integrated angleswitch is characteristic of the unit s quality-assurance features. This ensures the gun is positioned vertically as a starting requirement for the welding procedure. Adjustment of the weld stroke and adaptation for different stud sizes are carried out with a minimum number of operations. PK 560 welding gun, fully-equipped and adjusted to handle 5x14 mm studs Length: (min.) Min. lateral clearance with respect to welding position: Connection lead: 150 mm 48 mm 150 mm 22 mm 1.2 kg 3 8 mm nominal diameter, 10 mm available on request, T-studs, large diameter flange/ earthing stud, welding nuts M 5, M 6, M 8 6 m, maximal 8 m (available on request) Installation tools Part No. 433 826 Available configurations PK 560 standard: PK 560 long version: for weld studs up to 38 mm in length for weld studs up to 56 mm in length Both versions are available on request with inert gas options. Suitable power units TSG 60, TSG 90 Equipment items A list is available on request, showing items of equipment for various different types and sizes of welding stud and their corresponding prices. Tb1435GB(0110)2 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com 359
PK 600 stud-welding gun Welding gun for the drawn-arc welding process, with automatic stud-feeding The PK 600 welding gun has been developed for semiautomatic stud welding with the drawn-arc welding process. Weld studs are fed in automatically after each welding operation, or sent on, without the welding cycle, at the push of a button. The gun s main components correspond to those used with welding heads tried-and-tested in large-scale production on automatic manufacturing lines, while combining robust operating characteristics and optimum ergonomic design. The integrated angle-switch ensures the vertical positioning of the gun as a condition for starting operations. The system constantly monitors the feed hose, to ensure that it is properly attached to the gun. The weld stroke can be adjusted with a minimum number of operations. The welding gun can be fully-equipped to handle the chosen size of stud (the feed hose is not supplied with the unit) Length: Min. lateral clearance with respect to welding position Compressed-air supply: Connection lead: 310 mm 78 mm 195 mm 22 mm 3.5 kg 6 bar, via the feed device Weld studs for the drawn-arc welding process, 3 8 mm nominal diameter up to 40 mm in length for further information, see Type variants 6 m, 8 m available on request Part No. 433 828 Type variants PK 602: PK 600.00.06 PK 650 Accessories Feed hose: Power units for installation of small T-studs for installation of large T-studs with a 5 mm shaft for installation of large diameter flange/earthing studs 6 m, 8 m on request upwards of the TSG 90 can be used 360 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com Tb1435GB(0110)2
Stud-feed device BV 50 Feed device for standard studs and large-flange studs without cover The BV 50 was developed in order to meet important requirements with respect to use in large-scale production: High feed rates with optimum reliability Prevents incorrect filling Very low maintenance Low-noise operation Reduced compressed-air consumption The high drum-volume and filling-level monitoring of the BV 50 ensure long intervals between refills. Stud movement is reduced to an absolute minimum in order to reduce friction, wear and noise as much as possible. The sorting rail with filling-level monitoring ensures a constant supply of studs for sorting. The sorting system operates virtually without any air leakage. Operating noise is likewise kept well within permitted limits. The closable filling opening prevents incorrect filling and contamination of the stud supply. The new central connection point ensures 100% reliability when connecting the welding gun. Complete stud-feed device configured to handle the chosen type of stud. Length: Compressed-air supply: Mains power supply: 490 mm 510 mm 500 mm 50 kg 6 bar 220 V, 50 Hz, 75 VA Weld studs for the drawn-arc welding process, 3 8 mm nominal diameter up to 40 mm in length, other studs can be handled on request Installation tools Part No. 433 885 Suitable power unit TSG 90 Type variants BV 50A for handling large T-studs with 5 mm shaft diameter Tb1435GB(0110)2 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com 361
Stud-feed device BV 22 Feed devices for small T-studs The BV 22 feed device has been developed to handle small T-studs. It ensures optimum availability of studs and keeps noise levels well within specified limits. The closable filling opening and modern central connection point prevent incorrect filling and ensure the correct connection of the gun. Stud-feed device supplied complete and ready for connection Length: Compressed air: Mains power supply: 600 mm 270 mm 600 mm 33 kg 6 bar 220 V, 50 Hz T-studs Part No. 433 881 Suitable power unit TSG 90 362 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com Tb1435GB(0110)2
Stud-feed device BV 12 Feed device for large-flange studs The BV 12 feed device has been specially developed to handle largeflange studs. It can handle both large-flange studs with plastic cap and studs with normal or cap nut. An oscillating conveyor, which only functions when required, keeps noise and friction wear to a minimum, while ensuring the optimum availability of studs. The closable filling opening and modern central connection point prevent incorrect filling and ensure the correct connection of the gun. Complete stud-feed device configured to handle the chosen type of stud. Length: Compressed air: Mains power supply: 550 mm 700 mm 1200 mm 130 kg 6 bar 220 V, 50 Hz Part No. 433 880 Suitable power unit TSG 90 Installation tools Tb1435GB(0110)2 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com 363
NOTES 364 L Telephone: +49 (0)5 41/58 22-0 Telefax: +49 (0)5 41/58 22-494 E-Mail: export@titgemeyer.com Tb1435GB(0110)2