NEWSLETTER PUBLISHED BY SAVIO MACCHINE TESSILI S.P.A. SEPTEMBER, 2013 - N. 36 AFTER EVENT REVIEW Open House in China showcased new Polar E Premium winder The new winder POLAR/E PREMIUM was presented at the Open House at Savio Jining plant on July 24th-25th 2013, where invited guest came from all over China. After a introduction by Savio Sales Managers, the machine was presented in operation at the Jining showroom. The new product is provided with new features to process bobbins produced by ring frames not equipped with automatic doffing device. 1
POLAR/E PREMIUM FREE STANDING WINDER AIMS AT SAME WINDING EFFICIENCY OF THE LINKED SOLUTION It is indeed recognized that the maximum level of automation on the winding process, is achieved by a direct link of the ring spinning frames to the winder. The advantages, already well known, through the continuous automatic transfer of the ring bobbins from one machine to the other are: - yarn quality of the wound package which is preserved being the bobbins prepared and automatically doffed on the ring frames, without any operator handling or loading into separate boxes; - higher efficiency on winder; - production output flow consistency and timed as a single machine (ring frame + winder); - minimization of winding room personnel. Most of customers select the link system solution whenever a new mill has to be set, or in alternative, whenever old ring spinning frames must be substituted. As a consequence, the real focus of Savio has been dedicated to propose an alternative solution, for all other mills where mainly existing ring frames are without automatic doffing, aiming at the same winding efficiency of the link solution. Polar/E PREMIUM, has been designed to evenly process those yarn bobbins, whose formation is not originally favorable to reach that efficiency, keeping also the minimum number of operators. NEW PRODUCT LAUNCH POLAR E 2 Premium JINING NEW PRODUCT - JULY 24/25, LAUNCH 2013POLAR E Premium JINING - JULY 24/25, 2013 3
POLAR Family POLAR FAMILY WINDING UNIT DOFFING DEVICE AUTOMATIC FEEDING M Manual Type 1 POLAR WINDER HISTORY POLAR I - ITMA 2007 L Manual with automatic doffing Type 1 Savio officially presented to the International markets the full range of POLAR automatic winder at the 2007 ITMA Munich. The Polar winder, extremely popular in all markets of the world, is absolutely the Savio bestseller. This state-of-the-art machine has been designed keeping in mind the demands of our customers in terms of increased productivity, reduced energy consumption, reduced waste and production of yarn package of top quality. Further emphasis has been given to realize machines friendly use and almost maintenance free for any type of working environments, and particularly Far East ones, which are the main target markets for Savio. All POLAR models (manual feeding, automatic feeding free standing, automatic link) represent the utmost technology available: the previous success of the mechanical models has been followed by the last generation of the fully controlled electronic one, which is today the state-of-the-art. The more sophisticated machine in the range is POLAR/I Direct Link System, the solution for linking the ring spinning frame to the winder; this machine introduces a new concept in automatic link winding, ergonomics and user friendly sophistication. The POLAR/I DLS boasts an unique spinning frame to winder close loop feeding system, the winder being an extension of the same, ensuring total free flow of the materials. Now a new step forward has been done with the Premium series. The Polar Premium is now available for the E model, with automatic bobbin feeding by hopper and the automatic package doffing. The Premium version implements the features of the traditional free standing winder, being based on the winding unit and frame of the link version, thus improving its automation standards. In fact, the hopper, the peg feeding system, the End finder stations, the Backup stations transform the original manual doffed bobbin into a similar bobbing used in the link system. (1) Hopper (2) Hopper. Double alternate feeding (3) Spinning frame to winder close loop feeding system R Package feeding and rewinding F Processing wet spun flax yarns E Free standing winder Type 1 Type 1A COATING Type 2 (1) E PREMIUM Free standing winder Type 3 (2) I Direct Link System Type 3 (3) 4 5
CHINA MARKET - 2012 Winding heads BENEFIT TO THE EVENT IN CHINA The new winder POLAR/E PREMIUM was presented at the Open House at Jining plant, the Chinese manufacturing unit of Savio located in the Shandong province. On July 24th-25th 2013, twenty major representatives of the biggest textile groups were invited to come from all over China to attend the event. The benefit to hold the product launch at Savio Shandong plant is represented to the proximity to the customers. This was an initiative organized to promote Savio and its products, its brand and corporate image to the important Chinese market. China is the biggest textile market for Savio, so attention to these customers is fundamental to support their new projects with the most advanced and automated machines. MARKET SHARE BY COUNTRY - 2012 250000 200000 150000 100000 50000 0 Competitors Savio 2005 2006 2007 2008 2009 2010 2011 2012 EVENT ATTENDANCE AND VENUE The days in Jining has had a rich program of theoretical and practical presentations and demonstrations of the POLAR/E PREMIUM at the company showroom, where Savio sales staff and technicians were available for each type of information or real-time demonstration. The event was scheduled in two parts: first part was based on a presentation held in the Talent Union Reports Hall of Production and Research base of Jining High Tech. Industry Zone. The presentation was made by Mr. Fulvio Galetto, Savio Area Sales Manager, and Mr. Xu Feng, Head of Sales of Savio Chinese agency. The presentation part was also attended by Mr. Rino Morani, Savio Member of the Board, Mr. Francesco Tesolin, Savio Area Sales Manager, Mr. Giorgio Colomberotto, Savio Winding Product Manager and Mr. Valter Faraon, Savio China After-sales Manager. During the presentation, Savio team and the customers had a lively exchange of information and comments. The second part of the event was carried out at Jining factory, where the machine was showcased in operation. Polar/E Premium impressed the visitors and convinced them of its unique performance with the recognition that the adopted solutions could really meet their needs. R.O.W. Turkey Far East others India China Mr. Rino Morani, Savio Member of the Board Mr. Fulvio Galetto, Savio Area Sales Manager Mr. Xu Feng, Head of Sales of Savio Chinese agency Mr. Francesco Tesolin, Savio Area Sales Manager Mr. Valter Faraon, Savio China After-sales Manager. Mr. Giorgio Colomberotto, Savio Winding Product Manager 6 7
NEW PRODUCT LAUNCH POLAR E 8 Premium JINING NEW PRODUCT - JULY 24/25, LAUNCH 2013POLAR E Premium JINING - JULY 24/25, 2013 9
POLAR/E PREMIUM Machine data sheet HIGHER LOADING RATE TO COVER WINDING HEADS UP TO 72 SPINLDES The enhanced hopper and bobbin loader capacity and efficiency allows a loading rate to cover the winding heads up to 72 spindles. The capacity has been increased thanks to the double alternate bobbin loading system on the peg. FEEDING BOBBIN CAPACITY: UP TO N 3.000 PER HOUR To achieve full efficient peg loading rate, at the exit of the hopper, the bobbins are continuously fed, mechanically spaced, while the bobbin shape is identified by the profile reader sensor ; the bobbins are then conveyed by a double belt and finally properly oriented by two cross shaped rotating devices, one for each conveying belt. 10 11
END FINDER STATIONS EFS are designed to handle bobbins with yarn reserve at the bottom of the tube (ring frames without automatic doffing). The machine design has been focused on the layout of the EFS to optimize the bobbin distribution. The main EFS are located along the machine frame and consequently allow a proper balanced distribution feeding capability to the whole machine. Their position, being placed separately from the main feeding bobbin and return belts path, do not affect the efficiency of the system. NEW PRODUCT LAUNCH POLAR E Premium JINING NEW PRODUCT - JULY 24/25, LAUNCH 2013POLAR E Premium JINING - JULY 24/25, 2013 12 13
SMART BACKUP STATION A great help to ensure the highest efficiency of the winding process is given by the Backup Station, which shall take care of all those bobbins rejected by yarn end finder station and the winding heads due to: bad shaped bobbins, bobbins with yarn remnants, technological alarms (offstandard quality yarn values). The SBS is able to prepare again the rejected bobbin with high efficiency rate, and/or to remove the faulty yarn portion, in case of technological alarm. The BS uses diversified and specific cycles necessary to catch the yarn for each rejected bobbin thanks to the Identification system, embedded on the machine and pegs. The end result is very significant in terms of operator time reduction, since no intervention is requested to the personnel. NEW PRODUCT LAUNCH POLAR E 14 Premium JINING NEW PRODUCT - JULY 24/25, LAUNCH 2013POLAR E Premium JINING - JULY 24/25, 2013 15
Savio Macchine Tessili S.p.A. 33170 PORDENONE (Italy) Via Udine, 105 Tel. +39 0434 3971 Fax +39 0434 397599 E-mail: order@saviospa.it www.saviospa.com SAVIO (Shandong) Textile Machinery Co.,Ltd. No.6 Torch Industry Park, No. 2166 Chongwen Dadao, High&New Tech Industry Development Zone, Jining, Shandong, P.R. China 272000 Tel. +86 0537 2395206/101 Fax +86 0537 2395216 E-mail: info@saviochina.com SAVIO INDIA LTD. Nallattipalayam, Tamaraikulam - Post Pollachi, Coimbatore - 642109 Tamil Nadu, India Tel. +91 4259 304555 Fax +91 4259304567 E-mail: mail@savioindia.in 16