Installation instructions, accessories Instruction No 30752136 Version 1.1 Part. No. 30752135 Subwoofer Volvo Car Corporation Subwoofer- 30752136 - V1.1 Page 1 / 29
Equipment A0000162 A0000161 A0801178 IMG-216522 Page 2 / 29
IMG-213320 Page 3 / 29
INTRODUCTION Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Explanation of kit illustration A Always required B Required for cars without RTI and EU cars with RTI and Vehicle Identification Number: S40 CH 80923-, V50 CH 78749- C Required for all cars with RTI and Vehicle Identification Number: S40 CH - 80922, V50 CH -78748 US cars with RTI and Vehicle Identification Number: S40 CH 80923-, V50 CH 78749- D and E always required in S40 F required in S40 with low cargo compartment floor G always required in V50 H required in V50 with low cargo compartment floor This accessory is connected to the car's electrical system. It requires software unique to the car. Page 4 / 29
Steps 1 27 apply to the S40 1 Steps 1 27 apply to the S40 Turn the ignition switch to position 0. Remove the cargo compartment carpet. J8504553 2 Applies to cars with a high cargo compartment floor Remove the upper floor supports on the right and left-hand sides. The left-hand floor support shall not be used again. J8504552 Page 5 / 29
3 Removing the sill trim panel from the boot lid: Unscrew the two external clips at the front edge/bottom edge of the sill trim panel on the boot lid. Pry up one of the corners of the sill trim panel using a weatherstrip tool so that the two clips at that end release. Pull up the sill trim panel at the other end so that the remaining two clips release. Remove the sill trim panel. Remove the rubber strip from the boot lid opening where it covers the side panels on the left and right-hand sides. J8504554 4 Fold forward the seat cushions and backrests on both sides of the rear seat. J8504621 5 Removing the side cushion: Grasp the upper edge of the left-hand side cushion. Pull the side cushion forward so that the clip on the rear side releases. Slide the side cushion upwards. Remove the right-hand side cushion in the same way. J8504626 Page 6 / 29
6A Illustrations A and B Removing the side panels: Remove the five clips (1, illustrations A and B) holding the lefthand side panel in the bodywork. Unhook the front edge of the parcel shelf panel at the mounting (2, illustration A). Pull the side panel away from the parcel shelf panel and the panel on the C-post. Unhook the side panel from the mounting (3, illustration B) on the underneath of the parcel shelf. Unhook the side panel from the load securing eyelet (4, illustration A). Remove the side panel. 6B J8505017 Remove the right-hand side panel in the same way. J8504629 7 Remove the lower floor supports on the right and left-hand sides by unscrewing the three clips in the bottom of the compartments, and then lifting them out. The left-hand floor support shall not be used again. J8504616 Page 7 / 29
8 Remove the screw in the bracket for the rear seat backrest. J8504717 9 Take the subwoofer from the kit and turn it so that the front of the speaker faces up. Take three screws from the same kit and install the bracket for the S40 on the subwoofer as illustrated. (Foam padding and V50 bracket not used.) J3905342 10 Take two screws from the kit. Install the front bracket on the subwoofer. J3905072 Page 8 / 29
11 Position the subwoofer in the left-hand side of the cargo compartment. Take the M8x24 screw (1) and washer from the kit. Install the screw and washer in the left-hand bracket. Take the screw (2) from the bracket for the backrests. Install the screw in the right-hand bracket for the subwoofer. Tighten the M10 screw. Tighten to 50 Nm (37 lbf.ft.). Tighten the M8 screw. Tighten to 24 Nm (18 lbf.ft.). J3904728 12 Connecting fibre optic cables Cars without RTI see steps 13-14 US cars with RTI see steps 15-17 EU cars with RTI and CH -80922, see steps 15-17 and CH 80923-, see steps 18-19 Page 9 / 29
13A Steps 13 14 apply to cars without RTI Illustration A Disconnect the fibre optic cable (1) from the underside of the amplifier. Illustration B Take the T-fibre optic cable (B in the kit illustration) from the kit. Connect the long end (1) to the subwoofer. Connect the connector (2), which was disconnected from the amplifier, to the female terminal (3) on the T-fibre optic cable. Connect the remaining connector (4) on the T-fibre optic cable to the amplifier. 13B J3904733 J3904734 14 Secure the cable splice terminals to the fibre optic cables (1) using the clip (2) for the panel edge. Do not bend the fibre optic cable too tightly. Check the bend radius of the fibre optic cables. If the bend radius is less than 25 mm (1"), remove the tape from the thick cable harness and increase the radius. Continue to step 20. J3904735 Page 10 / 29
15 Steps 15-17 apply to US cars with RTI, and EU cars with RTI and CH -80922 Disconnect the fibre optic cables (1) from the GPS antenna and the underside of the amplifier. Separate the connectors at the join of the fibre optic cables (2). Place the T-fibre optic cable, which is completely disconnected, to one side (there is a new fibre optic cable in the kit). J3904731 16 Take the adapter fibre optic cable (C in the kit illustration) from the kit. Connect the long end (1) to the subwoofer. Connect the male connectors (2) of the adapter fibre optic cable to the amplifier and GPS antenna. The end equipped with the label must be connected to the GPS antenna. Connect the female connector (3) of the adapter fibre optic cable to the connector (4) on the fibre optic cable that was disconnected from the removed T-fibre optic cable. J3904732 17 Take a double tie strap from the kit. Secure the cable splice terminals for the fibre optic cable harness at the existing cable harness. Do not bend the fibre optic cable too tightly. Check the bend radius of the fibre optic cables. If the bend radius is less than 25 mm (1"), remove the tape from the thick cable harness and increase the radius. Continue to step 20. J3904729 Page 11 / 29
18 Steps 18-19 apply to EU cars with RTI and CH 80923- Disconnect the fibre optic cable (1) from the underside of the amplifier. J3905329 19 Take the T-fibre optic cable (B in the kit illustration) from the kit. Connect the long end (1) to the subwoofer. Connect the female connector of the adapter fibre optic cable to the connector on the fibre optic cable that was disconnected from the amplifier. Connect the male connector (3) of the adapter fibre optic cable to the amplifier. Secure the cable splice terminals to the fibre optic cables using the clip (2) for the panel edge. J3905330 Do not bend the fibre optic cable too tightly. Check the bend radius of the fibre optic cables. If the bend radius is less than 25 mm (1"), remove the tape from the thick cable harness and increase the radius. Page 12 / 29
20A Connecting the power supply cable Illustration A Take the T-cable for power supply (A in the kit illustration). Connectors: to the subwoofer (1) to the pre-routed single pole connector (2) to the connector detached from the amplifier (3) to the amplifier (4) 20B IMG-217260 Illustration B The previously installed fibre optic cable is not illustrated. Plug connector (1) into the rear end face of the subwoofer. Plug the connector (2) into the pre-routed black connector (5) which is taped on the cable harness at the rear edge of the lefthand rear wheel arch. Detach the existing connector in the amplifier and plug it into connector (3) in the T-cable. Plug the remaining connector (4) in the T-cable to the amplifier. IMG-216822 Clamp the relay (6) and all loose connectors in at the car's existing cable harness to prevent rattling. 21 Using butyl tape, tape the cables for the subwoofer to the floor and straight back approximately 200 mm (7 7/8"). The cables must be positioned in the cut-out on the underside of the floor support when this is installed. J3904737 Page 13 / 29
22A Illustration A Take the left-hand small floor support from the kit and fit it in the rear left-hand corner of the cargo compartment. Illustration B Ensure that the cables (1) for the subwoofer are positioned in the cut-out (2) on the underside of the floor support so that they are not trapped against the lower floor in the cargo compartment. 22B J8504768 J8504716 23 Press the floor support into place using the existing clip. Transfer the towing eyelet to the new floor support. J8504719 Page 14 / 29
24 Reinstall the existing right-hand lower floor support using the existing clips. Reinstall the side panels using the existing clips. Reinstall the rubber strip on the sides in the boot lid opening. J8504720 25 Applies to cars with grocery bag holder on the cargo compartment floor Prepare the upper floor support (E and F in the kit illustration): Press in an adapter on the left and right-hand upper floor supports according to the existing marking as illustrated. J8903966 26 Reinstall the sill trim panel in the boot lid opening using the existing clips. Take the left-hand upper floor support (E in the kit illustration) from the kit. Install the floor support. (If there is an adapter for grocery bag holder, then its clips should be in the opening of the sill trim panel.) J8504722 Page 15 / 29
27 Applies to cars with a low cargo compartment floor Take the right-hand upper floor support (F in the kit illustration) from the kit. Install the floor support. (If there is an adapter for grocery bag holder, then its clips should be in the opening of the sill trim panel.) Reinstall the side cushions Take the new, wider cargo compartment carpet from the kit. Install the carpet. Applies to cars with a high cargo compartment floor Reinstall the right-hand upper floor support. J8504721 (If there is an adapter for grocery bag holder, then its clips should be in the opening of the sill trim panel.) Reinstall the side cushions. Reinstall the cargo compartment carpet. (If it is a cargo compartment carpet with grocery bag holder then its two knobs should be in the corresponding holes in the adapter.) Applies to all models Fold the backrests and the seat cushions back into place. Program the function. Steps 28 57 apply to the V50 28 Steps 28 57 apply to the V50 Turn the ignition switch to position 0. Remove the cargo compartment carpet. J8504575 Page 16 / 29
29 Removing the sill trim panel from the tailgate: Pry off the four external clips at the front edge/bottom edge of the sill trim panel on the tailgate. Pry up one of the corners of the sill trim panel using a weatherstrip tool so that the two clips at that end release. Pull up the sill trim panel so the remaining six clips release. Remove the panel. Remove the rubber strip from the tailgate opening where it covers the side panels on the left and right-hand sides. J8504577 30 Fold forward the seat cushions and backrests on both sides of the rear seat. J8504621 Page 17 / 29
31 Removing the side cushion: Grasp the upper edge of the left-hand side cushion (A). Pull the side cushion forward so that the clip on the reverse releases. Slide the side cushion upwards. Remove the right-hand side cushion in the same way. Removing the panels: Remove the screw at the rear edge of the panel (B) at the front/top of the left-hand side panel. Pull the panel upwards so that the four clips on the inside release. J8504715 Remove the panel by the right-hand side panel in the same way. 32 Remove the rubber strip (A) at the rear edge of the rear door opening on the left and right-hand sides. Removing the lower panels on the C-post: Carefully pry off the lower panel (B) on the left-hand C-post at the top edge. Use a plastic weatherstrip tool. Pull the C-post panel downwards until all four clips have released. Remove the lower panel on the right-hand C-post in the same way. J8504623 33 Removing the side panels: Fold out the load securing eyelets on the left-hand side panel. Insert a scriber with an angled tip into the holes in the top of the covers (1). Turn the scriber so that the tip engages the reverse of the cover. Pull the covers off. Remove the two screws from the load securing eyelets. Remove the screw (2) at the front/top edge of the side panel. Pull off the side panel at the top so that the two clips at the rear/bottom of the side window and the clip at the bottom of the D-post release. J8504624 Lift out the side panel. Page 18 / 29
Remove the right-hand side panel in the same way. 34 Remove the floor supports on the right and left-hand sides by unscrewing the three clips in the bottom of the compartments, and then lifting them out. (If the car has a low cargo compartment floor then the floor supports shall not be used again.) J8504576 35 Remove the insulation panel around the amplifier. First remove the three clips. J8504639 Page 19 / 29
36 Remove the screw in the bracket for the rear seat backrest. J8504717 37 Take the subwoofer and the foam padding from the kit. Remove the protective backing paper on the foam padding and press it in along the right-hand edge of the top of the subwoofer. J3904730 38 Turn the subwoofer so that the front of the loudspeaker is facing up. Take three screws from the kit and install the bracket for the V50 on the subwoofer as illustrated. J3905343 Page 20 / 29
39 Take two screws from the kit. Install the front bracket on the subwoofer. J3905072 40 Using a utility knife, cut out the front insulation panel along the existing markings. J8504754 41 Position the subwoofer in the left-hand side of the cargo compartment. Take the screw (2) for the bracket for the backrests. Install the screw in the right-hand bracket for the subwoofer. Tighten the screw. Tighten to 50 Nm (37 lbf.ft.). Screw (1) is common with the load securing eyelet. Fitted at step 56. J3904728 Page 21 / 29
42 Connecting fibre optic cables Cars without RTI see steps 43-44 US cars with RTI see steps 45-47 EU cars with RTI and CH -78748, see steps 45-47 and CH 78749-, see steps 48-49 43A Steps 43 44 apply to cars without RTI Illustration A Disconnect the fibre optic cable (1) from the underside of the amplifier. Illustration B Take the T-fibre optic cable (B in the kit illustration) from the kit. Connect the long end (1) to the subwoofer. Connect the connector (2), which was disconnected from the amplifier, to the female terminal (3) on the T-fibre optic cable. Connect the remaining connector (4) on the T-fibre optic cable to the amplifier. J3904733 Page 22 / 29
43B J3904734 44 Secure the cable splice terminals to the fibre optic cables (1) using the clip (2) for the panel edge. Do not bend the fibre optic cable too tightly. Check the bend radius of the fibre optic cables. If the bend radius is less than 25 mm (1"), remove the tape from the thick cable harness and increase the radius. Continue to step 50. J3904735 45 Steps 45-47 apply to US cars with RTI, and EU cars with RTI and CH -78748 Disconnect the fibre optic cables (1) from the GPS antenna and the underside of the amplifier. Separate the connectors at the join of the fibre optic cables (2). Place the T-fibre optic cable, which is completely disconnected, to one side (there is a new fibre optic cable in the kit). J3904731 Page 23 / 29
46 Take the adapter fibre optic cable (C in the kit illustration) from the kit. Connect the long end (1) to the subwoofer. Connect the male connectors (2) of the adapter fibre optic cable to the amplifier and GPS antenna. The end equipped with the label must be connected to the GPS antenna. Connect the female connector (3) of the adapter fibre optic cable to the connector (4) on the fibre optic cable that was disconnected from the removed T-fibre optic cable. J3904732 47 Take a double tie strap from the kit. Secure the cable splice terminals for the fibre optic cable harness at the existing cable harness. Do not bend the fibre optic cable too tightly. Check the bend radius of the fibre optic cables. If the bend radius is less than 25 mm (1"), remove the tape from the thick cable harness and increase the radius. Continue to step 50. J3904729 48 Steps 48-49 apply to EU cars with RTI and CH 78749- Disconnect the fibre optic cable (1) from the underside of the amplifier. J3905329 Page 24 / 29
49 Take the T-fibre optic cable (B in the kit illustration) from the kit. Connect the long end (1) to the subwoofer. Connect the female connector of the adapter fibre optic cable to the connector on the fibre optic cable that was disconnected from the amplifier. Connect the male connector (3) of the adapter fibre optic cable to the amplifier. Secure the cable splice terminals to the fibre optic cables using the clip (2) for the panel edge. J3905330 Do not bend the fibre optic cable too tightly. Check the bend radius of the fibre optic cables. If the bend radius is less than 25 mm (1"), remove the tape from the thick cable harness and increase the radius. 50A Connecting the power supply cable Illustration A Take the power supply cable (A in the kit illustration) from the kit. Connect the power supply cable to the suppression cable (B) as illustrated. The smaller grey connector (female) on cable A, must be plugged into the larger connector (male) on the suppression cable B. Connectors: IMG-216823 to the subwoofer (1) Page 25 / 29
50B to the pre-routed single pole connector (2) to the connector detached from the amplifier (3) to the amplifier (4) Illustration B The previously installed fibre optic cable is not illustrated. Plug connector (1) into the rear end face of the subwoofer. IMG-216824 Plug the connector (2) into the pre-routed black connector (5) which is taped on the cable harness at the rear edge of the lefthand rear wheel arch. Detach the existing connector in the amplifier and plug it into connector (3) in the T-cable Plug the remaining connector (4) in the suppression cable to the amplifier. Tape and clamp the relay (6) and all loose connectors in at the car's existing cable harness to prevent rattling. Applies to cars with RTI: Temporarily detach the fibre optic cable to the GPS antenna to improve access. 51 Using butyl tape, tape the cables for the subwoofer to the floor and straight back approximately 200 mm (7 7/8"). The cables must be positioned in the cut-out on the underside of the floor support when this is installed. J3904737 Page 26 / 29
52A Illustration A Take the left-hand small floor support from the kit and fit it in the rear left-hand corner of the cargo compartment. Illustration B Ensure that the cables (1) for the subwoofer are positioned in the cut-out (2) on the underside of the floor support so that they are not trapped against the lower floor in the cargo compartment. 52B J8505144 J8504716 53 Press the floor support into place using the existing clip. Transfer the towing eyelet to the new floor support. J8504719 Page 27 / 29
54 Applies to cars with a low cargo compartment floor Take the right-hand floor support (H in the kit illustration) from the kit and install it using the existing clips. For cars with a high cargo compartment floor Reinstall the right-hand floor support. J8504718 55 Applies to cars with grocery bag holder on the cargo compartment floor Install the adapter in the intended socket in the sill moulding. J8505143 56 Reinstall: the insulation panel the side panels. Tighten using the screw at the front edge. Tighten the screws for the load securing eyelets. Tighten to 24 Nm (18 lbf.ft.). The screw is the same screw as that for the subwoofer rear mounting. the covers for the load securing eyelets. the lower panels on the C-post the rubber strip at the rear edge of the opening for the rear doors the panels at the front/top of the side panels. Press downwards Page 28 / 29
so that the catches engage. Tighten using the screw the side cushions the rubber strip on the sides in the tailgate opening the sill trim panel for the tailgate. 57 Reinstall the cargo compartment carpet (If it is a cargo compartment carpet with grocery bag holder then its two knobs should be in the corresponding holes in the adapter.) Fold the backrests and seat cushions back into place. Programme the software in accordance with the service information in VIDA. Page 29 / 29