Revision.0 www.grindex.com Parts List 824.400 Mega
Table of Contents Table of Contents Introduction... 2 Specially approved products...2 Product Description...3 The data plate...3 Exploded Views...4 Drive unit... 4 Support bearing, labels and mechanical seals... 5 Connection housing and cable entry... 6 N...7 H...8 Stand...9 Spare Parts... 0 List of parts...0 824.400 Mega Parts List
Introduction Introduction Purpose of this manual The purpose of this manual is to provide necessary information on spare parts and accessories order. Disclaimer Always use genuine Grindex parts. The use of other spare parts or accessories can invalidate any claims for warranty or compensation. Grindex does not take any responsibility for damages that are caused by the use of non-original parts. For more information, contact your local sales and service representative. Data for ordering spare parts The following information is needed for spare part orders: Serial number of the product Part number Quantity of bulk material, see * in tables Specially approved products Qualification of personnel Only Grindex or Grindex-authorized service personnel may undertake repair work on Ex-approved products. Dimensional accuracy inspection Spare parts marked with (Ex) after the part number are subject to dimensional accuracy inspection. 2 824.400 Mega Parts List
Product Description Product Description Products included The data plate Introduction The data plate Pump model Standard EX MSHA Drainage Sludge Mega 824.400 X X The data plate is a metal label located on the main body of the pump. The data plate lists key product specifications. 9 7 2 8 6 5 4 3 2 0 9 8 3 4 5 6 7 WS00008C. Pump type number 2. Frequency 3. Phases, type of current 4. Rated shaft power 5. Thermal class 6. Locked rotor code-letter 7. Country of origin 8. Maximum power consumption 9. Product weight 0. Maximum submersion depth. Degree of protection 2. Maximum capacity 3. Rated current 4. Direction of the start reaction 5. Direction of the impeller rotation 6. Maximum head 7. Serial number 8. Rated voltage 9. Pump model 824.400 Mega Parts List 3
Exploded Views Exploded Views Drive unit 00 55 27 99 53 2 58 6 5 57 93 92 59 37 5 90 5 5 63 52 50 73 28 24 25 38 52 64 903 7 40 90 54 95 33 20 49 60 55 42 29 2088A 4 824.400 Mega Parts List
Exploded Views Support bearing, labels and mechanical seals 22 68 70 67 73 2 23 24 65 72 66 69 902 27 5 7 904 25 04 32 8 4 26 93 74 05 00 06 07 08 09 0 0 9 62 45 0 8 2089A 824.400 Mega Parts List 5
Exploded Views Connection housing and cable entry 26 34 39 2 20 3 53 3 78 9 54 5 48 3 58 72 66 67 65 86 92 79 77 8 76 02 75 47 4 85 44 34 46 45 80 4 2092A Figure : Standard 6 824.400 Mega Parts List
Exploded Views N 43 33 56 60 6 44 83 9 48 3 56 36 30 82 6 22 49 32 209A 824.400 Mega Parts List 7
Exploded Views H 28 29 2 35 40 48 37 42 7 8 47 88 59 3 36 43 84 3 4 35 62 9 9 30 4 87 39 4 56 38 46 56 2090A 8 824.400 Mega Parts List
Exploded Views Stand 80 82 8 83 84 2095A 824.400 Mega Parts List 9
Spare Parts Spare Parts List of parts Pos. No Part. No Denomination 40 93 Parallel key 2X8X63-A4 2 2 40 95 Hexagon head screw M0X20-A4-70 3 40 96 Hexagon head screw M0X55-A2-70 4 32 260 Hexagon head screw M2X45-A2-70 5 40 97 Hexagon head screw M2X35-A2-70 6 32 260 Hexagon head screw M2X45-A2-70 6 40 07 Hexagon head screw M2X45-A4-70 7 40 98 Hexagon head screw M2X70-A2-70 8 40 99 Hexagon head screw M2X90-A2-70 9 40 200 Hexagon head screw M6X50-A4-70 Hydraulic end material: Full Hydraulic end material: Hydraulic end material: Full 0 50 888 00 Plate-blank 50 020 20 Hexagon head screw M6X2-A4-70 3 40 204 Slotted head screw M0X30-A4-70 4 40 205 Hex.socket hd screw M0X70-A2-70 5 33 063 Inspection screw 2 7 40 96 Hexagon head screw M0X55-A2-70 8 40 97 Hexagon head screw M2X35-A2-70 9 40 97 Hexagon head screw M2X35-A2-70 2 40 267 Stud 0X60-A2-70 2 22 32 442 Stud M2X80-A2-70 Hydraulic end material: Full Hydraulic end material: Qty/Version 400 4 4 6 6 6 4 2 2 2 6 6 4 6 2 0 824.400 Mega Parts List
Spare Parts Pos. No Part. No Denomination 22 40 268 Stud 2X80-A4-70 Hydraulic end material: Full 24 32 260 Hexagon head screw M2X45-A2-70 25 40 207 Round nut M70X2 26 50 022 22 Hexagon nut M0-A4-70 4 27 40 532 Hexagon head screw M2X60-A2-70 28 32 260 Hexagon head screw M2X45-A2-70 29 40 98 Hexagon head screw M2X70-A2-70 30 50 022 26 Plain washer 0-A4-70HV 6 32 32 274 Plain washer 2-A2-70 4 33 32 274 Plain washer 2-A2-70 Hydraulic end material: Full Hydraulic end material: 33 40 20 Plain washer 2-A4-70HV Hydraulic end material: Full 34 40 2 Plain washer 0.5X28X2 2 35 40 544 Lock washer 6 37 33 064 O-ring 9.2X3 NBR 2 38 40 229 Lock washer 39 40 245 Cable washer 2 40 40 25 Seal ring 4 40 98 Hexagon head screw M2X70-A2-70 42 33 063 Inspection screw 2 43 32 280 Hexagon nut M2-A2-70 Hydraulic end material: Full Hydraulic end material: 43 40 0 Hexagon nut M2-A4-70 Hydraulic end material: Full 44 32 280 Hexagon nut M2-A2-70 Hydraulic end material: Full Hydraulic end material: 44 40 0 Hexagon nut M2-A4-70 Hydraulic end material: Full 45 40 238 O-ring 69.2X5.7 NBR 46 32 280 Hexagon nut M2-A2-70 2 47 32 280 Hexagon nut M2-A2-70 22 Qty/Version 400 2 3 2 9 22 3 3 2 3 3 24 24 824.400 Mega Parts List
Spare Parts Pos. No Part. No Denomination 48 40 240 O-ring 269.3X5.7 NBR 49 50 037 32 O-ring 279.3X5.7 NBR 2 50 40 24 O-ring 49.3X5.7 NBR 5 40 242 O-ring 499.3X5.7 NBR 52 32 274 Plain washer 2-A2-70 4 53 5 675 0 Connection plate 54 32 274 Plain washer 2-A2-70 6 55 40 9 Grooved pin 56 40 209 Lifting eye bolt 2 57 32 274 Plain washer 2-A2-70 6 58 40 252 Sealing washer 2 59 40 234 Protective plug 2 6 40 235 Protective plug 2 62 40 236 Plug 63 32 274 Plain washer 2-A2-70 2 64 40 250 Ball bearing 2 65 5 204 00 Gland screw 66 40 22 Plain washer 6.5X20.5X2- A2-70 (4)-6mm Aux. cable entry SUBCAB 7x.5mm OD=5,50-6,50mm 66 32 455 Plate Plugged aux. cable entry 2 67 40 254 Seal sleeve (4)-6mm Aux. cable entry SUBCAB 7x.5mm OD=5,50-6,50mm 67 32 454 Plug Plugged aux. cable entry 72 5 20 00 Terminal board unit 72, 40 208 Hexagon nut 2 72,2 40 2 Plain washer 0.5X28X2 2 72,3 40 245 Cable washer 2 72,4 40 247 Closing link 3 72,5 40 248 Connection term boar 73 5 255 00 Detector unit 74 5 264 00 Lock washer 75 5 472 05 Entrance flange 2 76 40 220 Plain washer 46.5X70X2- A2-70 76 40 223 Plain washer 54.5X70X2- A2-70 Cable entry (32)-35mm Cable entry (32)-35mm Cable entry (4)-44mm Cable entry (35)-38mm Cable entry (38)-4mm Cable entry (4)-44mm Cable entry (35)-38mm Qty/Version 400 2 4 8 4 8 2 824.400 Mega Parts List
Spare Parts Pos. No Part. No Denomination 77 40 590 Seal sleeve Cable entry (32)-35mm Cable entry (32)-35mm 77 40 593 Seal sleeve Cable entry (4)-44mm Cable entry (4)-44mm 77 40 59 Seal sleeve Cable entry (35)-38mm Cable entry (35)-38mm 77 40 592 Seal sleeve Cable entry (38)-4mm 2 78 5 200 00 El-lead through 6-leads 50 Hz 380V-400V D 660V-690V Y P2=90kW 6-leads 60 Hz 440V-460V D P2=04kW/40hp 6-leads 50 Hz 400V-440V D P2=90kW 6-leads 60 Hz 575V D P2=04kW/40hp 6-leads 50 Hz 550V D P2=90kW 6-leads 60 Hz 380V D P2=04kW/40hp 6-leads 50 Hz 400V D P2=90kW 6-leads 60 Hz 400V D P2=04kW/40hp 6-leads 50 Hz 500V-550V D P2=90kW 6-leads 60 Hz 575V-600V D P2=04kW/40hp 78 5 250 00 El-lead through 2-leads 50 Hz 500V Y// 000V YSER P2=90kW 79 5 488 0 Ring 2 80 5 207 00 Cover 8 5 249 00 Plate 70 MM 2 82 32 274 Plain washer 2-A2-70 Hydraulic end material: Full Hydraulic end material: 82 40 20 Plain washer 2-A4-70HV Hydraulic end material: Full 83 32 274 Plain washer 2-A2-70 Hydraulic end material: 84 32 274 Plain washer 2-A2-70 2 85 40 855 Motor cable Power cable x 2 SUBCAB 4G35+S(2x0,5) 35-37mm Star delta possible Power cable x SUBCAB 4G35+S(2x0,5) 35-37mm Qty/Version 400 2 4 2 4 2 4 6 6 2 2 * 824.400 Mega Parts List 3
Spare Parts Pos. No Part. No Denomination 85 40 856 Motor cable Power cable x SUBCAB 3x50+2G35/2+S(2x0,5) 35-37mm 85 40 857 Motor cable Power cable x SUBCAB 3x70+2G35/2+S(2x0,5) 38-4mm 85 40 36 Motor cable Power cable x 2 SUBCAB 4AWG/3-2--GC 32,80-34,80mm Star delta possible 85 40 355 Motor cable Power cable x SUBCAB AWG/3-2--GC 40,70-42,70mm Power cable x 2 SUBCAB AWG/3-2--GC 40,70-42,70mm Star delta possible 85 40 854 Motor cable Power cable x 2 SUBCAB 4G25+S(2x0,5) 32-34mm Star delta possible 85 40 865 Motor cable Power cable x SUBCAB S3x35+3x6/3+S(4x0,5) 32-34mm 85 40 866 Motor cable Power cable x SUBCAB S3x50+3x25/3+S(4x0,5) 38-40mm 85 40 867 Motor cable Power cable x SUBCAB S3x70+3x35/3+2S(2x0,5) 42-44mm 86 40 350 Control cable subcab 7X,5 OD=5-7 MM 87 32 274 Plain washer 2-A2-70 24 88 32 274 Plain washer 2-A2-70 22 90 5 29 00 Shaft unit SS Hydraulic end material: Full Hydraulic end material: Partial 90 5 29 0 Shaft unit Hydraulic end material: 92 40 24 O-ring 49.3X5.7 NBR 93 50 020 20 Hexagon head screw M6X2-A4-70 95 5 262 00 Stator 42-26-2f 6-leads 60 Hz 2-poles 380V D P2=04kW/40hp 95 5 262 0 Stator 42-26-2f 2-leads 60 Hz 2-poles 460V DSER 380V Y// P2=04kW/40hp 2-leads 60 Hz 2-poles 230V D// P2=04kW/40hp Qty/Version 400 * * * * * * * * * 4 824.400 Mega Parts List
Spare Parts Pos. No Part. No Denomination 95 5 262 0 Stator 42-26-2f 6-leads 50 Hz 2-poles 380V-400V D 660V-690V Y P2=90kW 6-leads 60 Hz 2-poles 440V-460V D P2=04kW/ 40hp 95 5 262 02 Stator 42-26-2f 6-leads 50 Hz 2-poles 400V D P2=90kW 6-leads 60 Hz 2-poles 400V D P2=04kW/40hp 95 5 262 03 Stator 42-26-2f 6-leads 50 Hz 2-poles 400V-440V D P2=90kW 95 5 262 04 Stator 42-26-2f 6-leads 60 Hz 2-poles 575V D P2=04kW/40hp 95 5 262 05 Stator 42-26-2f 6-leads 50 Hz 2-poles 500V-550V D P2=90kW 6-leads 60 Hz 2-poles 575V-600V D P2=04kW/ 40hp 95 5 262 06 Stator 42-26-2f 6-leads 50 Hz 2-poles 550V D P2=90kW 95 5 262 07 Stator 42-26-2f 2-leads 50 Hz 2-poles 500V Y// 000V YSER P2=90kW 99 32 274 Plain washer 2-A2-70 2 00 5 232 0 Mechanical seal 0 40 206 Hex.socket hd screw M0X2-A2-70 02 40 562 O-ring 69.5X3 NBR 2 04 40 937 Plug 2 05 5 26 00 Ring Hydraulic end material: Full Hydraulic end material: Partial 05 5 263 00 Plain washer Hydraulic end material: 06 5 245 0 Protective casing PU 06 5 245 00 Protective casing NBR 09 5 229 00 Wear protection 0 40 89 Parallel pin CP- H8-4X0-650 2 40 939 Protective plug M20 6 3 40 939 Protective plug M20 8 3 40 940 Protective plug M20 8 4 40 9 Protective plug M30 4 5 50 395 02 Mechanical seal Qty/Version 400 4 824.400 Mega Parts List 5
Spare Parts Pos. No Part. No Denomination 8 5 272 00 Plate 9 5 833 00 Spring ring, solid 20 40 96 Terminal block 4 2 40 92 Tension pin 22 5 223 00 Washer 23 50 368 00 Compression spring 2 24 5 222 00 Flange compl. 25 5 227 00 Flange 26 50 020 20 Hexagon head screw M6X2-A4-70 27 5 224 00 Impeller unit 28 32 274 Plain washer 2-A2-70 22 29 33 064 O-ring 9.2X3 NBR 2 30 5 20 00 Pump housing Hydraulic end material: Full 30 5 20 0 Pump housing Hydraulic end material: Full Drilled acc. to: EN 092-2 tab. 9 ASME B 6.5-996;tab.8 30 5 209 00 Pump housing Hydraulic end material: 30 5 209 0 Pump housing Hydraulic end material: Drilled acc. to: ASME B 6.5-996;tab. 8 EN 092-2 tab. 9 3 5 239 06 Impeller N 50 Hz Mtrl. Alloyed white iron (hardened, high chrome) 3 5 239 07 Impeller N 60 Hz Mtrl. Alloyed white iron (hardened, high chrome) 3 5 645 00 Impeller H 50 Hz Mtrl. Alloyed white iron (hardened, high chrome) 3 5 645 0 Impeller H 60 Hz Mtrl. Alloyed white iron (hardened, high chrome) 3 5 239 0 Impeller N 50 Hz Mtrl. Stainless steel, castings 3 5 646 00 Impeller H 50 Hz Mtrl. Stainless steel, castings 3 5 646 0 Impeller H 60 Hz Mtrl. Stainless steel, castings 32 5 226 00 Suction cover uncoat 2 32 5 225 00 Suction cover NBR 2 32 5 225 0 Suction cover PU 2 Qty/Version 400 6 2 2 2 2 6 824.400 Mega Parts List
Spare Parts Pos. No Part. No Denomination 33 50 22 07 End sleeve 25 MM2; L=5 MM 6-leads 60 Hz 2-poles 575V D P2=04kW/40hp 6-leads 50 Hz 2-poles 380V-400V D 660V-690V Y P2=90kW 6-leads 60 Hz 2-poles 440V-460V D P2=04kW/ 40hp 6-leads 60 Hz 2-poles 380V D P2=04kW/40hp 6-leads 50 Hz 2-poles 400V D P2=90kW 6-leads 60 Hz 2-poles 400V D P2=04kW/40hp 2-leads 60 Hz 2-poles 460V DSER 380V Y// P2=04kW/40hp 6-leads 50 Hz 2-poles 400V-440V D P2=90kW 2-leads 60 Hz 2-poles 230V D// P2=04kW/40hp Qty/Version 400 6 6-leads 50 Hz 2-poles 500V-550V D P2=90kW 6-leads 60 Hz 2-poles 575V-600V D P2=04kW/ 40hp 824.400 Mega Parts List 7
Spare Parts Pos. No Part. No Denomination 33 50 22 07 End sleeve 25 MM2; L=5 MM 6-leads 60 Hz 2-poles 575V D P2=04kW/40hp 6-leads 50 Hz 2-poles 380V-400V D 660V-690V Y P2=90kW 6-leads 60 Hz 2-poles 440V-460V D P2=04kW/ 40hp 6-leads 60 Hz 2-poles 380V D P2=04kW/40hp 6-leads 50 Hz 2-poles 400V D P2=90kW 6-leads 60 Hz 2-poles 400V D P2=04kW/40hp 2-leads 60 Hz 2-poles 460V DSER 380V Y// P2=04kW/40hp 6-leads 50 Hz 2-poles 400V-440V D P2=90kW 2-leads 60 Hz 2-poles 230V D// P2=04kW/40hp Qty/Version 400 2 33 50 22 06 End sleeve 6 MM2; L=2 MM 34 5 438 00 Plate SENSOR CONNECTED T-T2 6-leads 50 Hz 2-poles 500V-550V D P2=90kW 6-leads 60 Hz 2-poles 575V-600V D P2=04kW/ 40hp 6-leads 50 Hz 2-poles 550V D P2=90kW 2-leads 50 Hz 2-poles 500V Y// 000V YSER P2=90kW 35 5 243 00 Diffuser coat. NBR 35 5 243 0 Diffuser coat. NBR Drilled acc. to: EN 092-2 tab. 35 5 243 02 Diffuser coat. NBR Drilled acc. to: ASME B 6.5-996;tab. 35 5 243 03 Diffuser coat. PU 35 5 243 04 Diffuser coat. PU Drilled acc. to: EN 092-2 tab. 35 5 243 05 Diffuser coat. PU Drilled acc. to: ASME B 6.5-996;tab. 36 50 74 04 Adjusting washer 0.5 MM N Diffusor material: NBR H Diffusor material: NBR N Diffusor material: Polyurethane rubber (PU) H Diffusor material: Polyurethane rubber (PU) 6 9 2 4 5 8 824.400 Mega Parts List
Spare Parts Pos. No Part. No Denomination 36 50 74 04 Adjusting washer 0.5 MM N Diffusor material: NBR N Diffusor material: Polyurethane rubber (PU) 36 50 74 03 Washer 0.3 MM H Diffusor material: NBR H Diffusor material: Polyurethane rubber (PU) 37 50 74 03 Washer 0.3 MM H 2 37 50 74 04 Adjusting washer 0.5 MM H 2 38 5 220 00 Diffuser coat. NBR 38 5 220 0 Diffuser coat. PU 39 5 738 00 Diffuser coat. NBR 39 5 738 0 Diffuser coat. PU 40 5 246 00 Diffuser disc coated NBR 40 5 246 0 Diffuser disc coated PU 4 5 247 00 Diffuser disc coated NBR 4 5 247 0 Diffuser disc coated PU 42 5 242 05 Wear ring NBR 42 5 242 06 Wear ring PU 43 5 22 00 Wear ring NBR 43 5 22 0 Wear ring PU 44 - Cap 0X20 PVC 44 40 875 Cap 6X6 PVC 44 - Cap 0X20 PVC 2 44 40 876 Cap 7X6 PVC 46 - Cap 46 - Cap 32X45 PVC 2 47 40 943 Cable lug 48 5 23 00 Plain washer 49 5 24 04 Stator housing 49 5 24 05 Stator housing PREPARED FOR ZINC ANODES 5 5 25 00 Cover 52 5 26 00 Bearing housing low. 53 5 273 00 Oil housing 54 5 27 00 Bearing cover 55 5 28 0 Diffuser coat. PU 55 5 28 00 Diffuser coat. NBR 56 5 230 00 Sleeve Hydraulic end material: Full Hydraulic end material: Partial Qty/Version 400 2 3 824.400 Mega Parts List 9
Spare Parts Pos. No Part. No Denomination 56 5 260 00 Sleeve compl. Hydraulic end material: 57 5 7 03 Zinc anode kit H 57, 50 020 00 Hex.socket hd screw M6X20-A2-70 57,2 40 009 Hex.socket hd screw M6X30-A2-70 57,3 50 020 07 Lock nut M6-A4-70 6 57,4 50 020 06 Plain washer 902-6,4X8X,6 57,5 40 925 Anode 6 57 5 7 02 Zinc anode kit N 57, 50 020 00 Hex.socket hd screw M6X20-A2-70 57,2 40 009 Hex.socket hd screw M6X30-A2-70 57,3 50 020 07 Lock nut M6-A4-70 2 57,4 50 020 06 Plain washer 902-6,4X8X,6 57,5 40 925 Anode 8 58 5 274 0 Strainer Hydraulic end material: Full Hydraulic end material: Partial 58 5 274 00 Strainer unit Hydraulic end material: 59 5 275 0 Strainer Hydraulic end material: Full Hydraulic end material: Partial 59 5 275 00 Strainer unit Hydraulic end material: 60 5 2 0 Strainer compl. SS Hydraulic end material: Full 60 5 2 00 Strainer compl. Hydraulic end material: 6 5 203 00 Stud Hydraulic end material: 6 40 269 Stud 2X40-A4-70 Hydraulic end material: Full 62 50 898 00 Marking tape 65 40 225 Roller bearing 66 40 08 Retaining ring SGA 40 67 30 995 Retaining ring SGH 0 68 40 23 Retaining ring SGH 5 Qty/Version 400 20 6 2 2 2 24 3 3 20 824.400 Mega Parts List
Spare Parts Pos. No Part. No Denomination 69 40 239 O-ring 34.3X5.7 NBR 70 5 253 00 Washer 7 5 254 00 Bearing housing 72 5 256 00 Washer 73 5 257 00 Sleeve 80 3 553 Hexagon head screw M2X25-A2-70 8 40 253 Hexagon head screw M6X35-A2-70 82 32 274 Plain washer 2-A2-70 83 32 258 Plain washer 6-A2-A-70 4 84 5 22 0 Stand compl. 92 - Cap 93 40 937 Plug 3 800 5 92 02 O-ring kit 800,37 33 064 O-ring 9.2X3 NBR 2 800,45 40 238 O-ring 69.2X5.7 NBR 800,48 40 240 O-ring 269.3X5.7 NBR 800,49 50 037 32 O-ring 279.3X5.7 NBR 2 800,50 40 24 O-ring 49.3X5.7 NBR 800,5 40 242 O-ring 499.3X5.7 NBR 800,69 30 947 O-ring 229.3X5.7 NBR 800,92 40 24 O-ring 49.3X5.7 NBR 800,02 40 238 O-ring 69.2X5.7 NBR 800,02 40 562 O-ring 69.5X3 NBR 2 800,29 33 064 O-ring 9.2X3 NBR 2 800,69 40 239 O-ring 34.3X5.7 NBR 80 5 7 02 Zinc anode kit N 80 5 7 03 Zinc anode kit H 900 5 265 00 Basic repair kit 90 40 053 Oil ISO VG 32 * 902 - Grease * 903 - Grease * 904 - Grease * Qty/Version 400 4 824.400 Mega Parts List 2
www.grindex.com Grindex Gesällvägen 33 74 87 Sundbyberg Sweden Tel: +46-8-606 66 00 Fax: +46-8-745 53 28 www.grindex.com Visit our Web site for the latest version of this document and more information The original instruction is in English. All non-english instructions are translations of the original instruction. 204 Grindex 88550_.0_en-US_204-_GPL.824.400