ME EN 363 ELEMENTARY INSTRUMENTATION Lab: Basic Lab Instruments and Data Acquisition

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ME EN 363 ELEMENTARY INSTRUMENTATION Lab: Basic Lab Instruments and Data Acquisition INTRODUCTION Many sensors produce continuous voltage signals. In this lab, you will learn about some common methods for recording and displaying such signals. In particular, you will become acquainted with hardware and software that you can use throughout the semester. OBJECTIVES Learn to use a function generator. Become familiar with an oscilloscope. Become familiar with the lab PCs and PC based data acquisition hardware. Learn to write a simple LabVIEW program to record a voltage signal. DELIVERABLE Email the following to your lab TA: o A screen shot of your final LabVIEW VI to your lab TA. o A copy of the MATLAB plot that you generated in 3.6. o A list of all of the members of your team who participated. PREPARATION You will be using MATLAB to generate plots in this lab assignment. MATLAB will also be used in future labs and likely in other engineering courses (It s a good tool to be familiar with). If you need to brush up on your MATLAB skills, please read and try out the activities in the MATLAB Primer (one the website: me363.byu.edu/content/homework). Even if you have used MATLAB before, I recommend looking over this handout for useful information. All students should also go through the steps in the handout on formatting figures. PROCEDURE Part 1: Create a Signal with the Function Generator Function generators (such as that shown in Fig. 1) generally produce periodic voltage signals. Basic controls on the function generator include: amplitude, offset/bias, and frequency. The voltage waveforms available include square waves, sine waves and triangle waves. This voltage output from a function generator can be used to drive some type of hardware (e.g., a loudspeaker or a vibration generator) and can also be used as the input to an electrical circuit (e.g., to test the circuit). Function generator and oscilloscope operation 1. Turn on the function generator and the oscilloscope (see Fig. 3; the oscilloscope is discussed further below). Lab 1: Page 1 of 13

2. Using a BNC cable (see Fig. 2), connect the output of the function generator to the oscilloscope CH 1 input and press the output button. 3. Use the CH 1 and CH 2 buttons on the oscilloscope to turn the channels on or off (e.g. to turn off CH 2, press CH 2 until at the bottom of the screen the CH 2 label disappears). Each channel has its own label indicator on the oscilloscope display. 4. Use the function generator to produce a sine wave with a frequency in the range of 200 to 500 Hz. To adjust the frequency, amplitude and offset select the corresponding button below the screen. The left and right arrows next to the knob change which digit is selected (highlighted) of the value displayed, and the knob will raise or lower its value. 5. Adjust the signal amplitude and DC offset. 6. Push the AUTOSET button on the oscilloscope. This should display the signal from the function generator nicely on the screen. Figure 1: EZ Digital Function Generator Figure 2: Male BNC Connector Part 2: Analyze a Signal with an Oscilloscope Function generators create voltage signals. The digital oscilloscope (Fig. 3) is used for viewing and measuring (analyzing) voltage signals that change with time. It is easier to visualize the characteristics of a time varying signal with an oscilloscope than with a digital multimeter. 2.1 Oscilloscope Menu Press the CH1 or 2 button to bring up the menu options for the active channel. The top menu option is the Coupling button press the button to toggle between options. Figure 3: Tektronix TDS 3000B Oscilloscope AC coupling only displays the AC (changing) components of the input signal. DC coupling displays both DC (constant) and AC components. Ground coupling shows the ground level (0 volts) for channel 1. Lab 1: Page 2 of 13

2.2 Setting the Vertical Sweep (refer to Figure 4) The VOLTS/DIV knob (under the VERTICAL heading) is used to adjust the vertical range of the oscilloscope trace. There is one for both CH 1 and CH 2. The number next to CH1 in the lower left corner of the LCD screen shows how many volts are represented by each horizontal dotted line on the screen. o o Turn the VOLTS/DIV knob and note that the value changes at the bottom corner of the LCD. (To determine the amplitude of a signal, it is necessary to know how many volts each division represents.) Adjust the VERTICAL POSITION knob to move the entire trace up and down. The number 1 and the right arrow on the left side of the display indicate the ground level for CH1. Figure 4: Oscilloscope adjustments 2.3 Setting the Horizontal Sweep (refer to Figure 4) The SEC/DIV knob under the HORIZONTAL heading is used to set the horizontal sweep speed. Turn this SEC/DIV knob and observe how it changes the appearance of the signal on the o scope. The number of seconds (usually milliseconds or microseconds) between each vertical dotted line on the LCD screen is shown at the bottom center of the screen. The HORIZONTAL POSITION adjustment moves the trace horizontally. 2.4 MEASURE features (refer to Figure 5) Push the MEASURE button to bring up the MEASURE menu. The top right of the screen will have either SOURCE or TYPE highlighted; hitting the adjacent button will toggle between these two options. When SOURCE is highlighted you can change the input for the other boxes by hitting their adjacent button. When TYPE is selected hitting these buttons will change which measurement is taken. Lab 1: Page 3 of 13

Measure the frequency, amplitude, and mean value (DC offset) of your input signal. These values are shown below the menu option. When using the oscilloscopes in lab to measure amplitude, select the peak to peak measurement value and divide by two (these oscilloscopes amplitude measurement value does not correspond to the traditional definition of amplitude). Compare these measured values with the settings of the function generator, when possible. Figure 5: Measure, Cursor, and Save/Recall 2.5 Trigger Options (refer to Figure 6) The Trigger makes signals appear to stand still on the screen rather than dancing all over the place. When the signal reaches a designated trigger level, the o scope begins acquiring data. We will be using the Trigger MENU to adjust the triggering of the sweep of the oscilloscope display. Types of Triggers Auto triggering: the scope will free run in the absence of an adequate trigger signal. Useful for capturing periodic signals. Normal triggering: In the absence of an adequate trigger, no baseline trace will be present. Useful for capturing periodic signals. Single triggering: A single sweep is displayed when an acceptable trigger is detected. Useful for capturing a one time event. Force triggering: Causes a trigger to occur even if there is not a signal of adequate magnitude. Adjusting the Trigger The TRIGGER LEVEL knob selects the amplitude of the trigger level. This value is indicated by a left arrow on the right side of the display. Bring up the trigger menu options by selecting the TRIGGER MENU button. 1. Set the trigger mode to NORMAL, using the Mode button on the bottom right of the screen. 2. Adjust the trigger level so that it is above the maximum voltage of the input signal. Notice that the trace remains fixed and that the trigger status displayed at the top right of the display goes from Trig d to Ready. This indicates that the channel 1 input has not met the trigger level. 3. Now switch the trigger to AUTO mode. Notice how the signal rolls when the signal is not triggered (either too high or low). Lab 1: Page 4 of 13

The SLOPE option selects which slope of the signal (rising or falling) will trigger the sweep. The SOURCE option determines the channel that provides the trigger signal. Practice with Trigger Options 1. Configure the function generator to produce a triangular waveform output at about 1 khz. 2. Set the NORMAL trigger to work on the channel connected to the function generator. 3. Make adjustments to the triggering so that you get a stable display of the triangle wave. Do not use auto triggering. 4. Set the trigger slope to rising (arrow up). 5. Adjust the signal amplitude from the function generator to be 1 V peak topeak, Vp p. 6. Adjust the oscilloscope sensitivity using the controls we ve introduced (do not Figure 6: use AUTOSET) so that the waveform is as large as possible. Adjust the time Triggering scale so that at least two and no more than five complete cycles are displayed. Options 7. Experiment with the trigger LEVEL control. Notice how it sets the position of the waveform relative to the horizontal trigger position changes as the trigger level is adjusted. 8. You should be able to move the starting point of the trace back and forth along the ramp in the triangular wave. Again notice how the indicator switches to Ready when the level is set above or below the top and bottom of the waveform. This indicates that the scope is not triggering and therefore not actively sampling data. While the indicator reads Ready, change the frequency on the function generator and make note of what happens with the trigger above the signal. 9. Set the trigger slope to Falling (arrow down) and observe that the trace now begins (relative to the horizontal trigger position) on the falling ramp of the wave. 2.6 The CURSOR button (refer to Figure 5) CURSOR can be used to display vertical (time) or horizontal (voltage) cursors on the display. It can also be used to measure signal values like amplitude and period. Cursors can be adjusted using the POSITION knobs for CH. 1 and CH. 2. The cursors can be configured as either horizontal or vertical lines using the menu on the right of the screen. The values corresponding to the positions of the two cursors are displayed (next to the @ icon), as well as their difference (next to the icon). Use the cursors to measure the peak voltage (Vp p) and the period of your triangle wave. Adjust the function generator to create a different waveform and experiment with cursors, triggers and scales. Lab 1: Page 5 of 13

Part 3: Data Acquisition For some applications, it is not practical to use an oscilloscope to analyze (view and measure) a signal. Some applications generate signals that operate on timescales of hours or weeks (i.e. very low frequencies). Some signals require statistical analysis Some data are processed by complicated algorithms. Some signals are used to control electromechanical systems. For any of these applications, you would need a data acquisition (DAQ) system that measures a signal and then writes the data to a file for later analysis, or communicates with another system for real time use. In the next section of this lab, you will connect your signal (created by the function generator) to your signal conditioning equipment (the National Instruments SCXI hardware) and data acquisition equipment (the PCI data acquisition card). You will use LabVIEW, a graphical programming language, to generate a simple Virtual Instrument (VI) to acquire data, chart the data on your monitor, and write the data to a file. 3.1 Introduction to Data Acquisition Hardware The SCXI is used to condition a signal. The SCXIs in this lab are equipped with modules that prepare the input signal by: Applying a gain (magnification) to the input signal Filtering out high frequency characteristics Balancing a strain bridge The gains and filters are programmable, and are controlled by the data acquisition card. Once the signals are conditioned, they are multiplexed into a single signal. This signal is then passed by a serial cable to the data acquisition card in the PCI slot of the PC. The data acquisition card uses an analog to digital converter (ADC) to record the magnitude of an analog signal as a digital value. As a digital value, these data can be interpreted by a computer. (ADCs will be discussed in more detail in lecture. Refer to Page 247 in your text.) 3.2 Configuring hardware and opening a new program Connect the function generator output to a BNC connector on either Channel 1 or 2 (the 2 nd or 3 rd input, counting top to bottom) of the SCXI 1520 module on the SCXI chassis. The number 1520 refers to the signal conditioning card, which is not visible. The BNC connectors, along with two other connectors, are fixtured in a terminal block labeled SCXI 1314. 1. Use the function generator to produce a 200 Hz sinusoidal wave. 2. Turn on the National Instruments (NI) SCXI chassis. 3. Open LabVIEW 2010. Lab 1: Page 6 of 13

4. Click Blank VI. Your new VI will open with two windows: the gray Front Panel (the user interface) and the white Block Diagram (which is where you develop your graphical code). These two windows are linked, and as you develop your VI, you will see that some objects that you place in one of the windows will appear simultaneously in the other window. 5. On either the front panel or the block diagram, click File>>Save As. Save your VI to the folder (on the desktop) that corresponds to your lab section. (Saving either window will save the content from both the front panel and block diagram windows.) 3.3 Acquiring data You will now develop your VI to acquire the data that the ADC is sampling. In this lab, you ll tell the VI to acquire 1000 samples (individual measurements) at a rate of 100,000 samples per second. Once the 1000 samples have been gathered, the data will be analyzed programmatically to determine the peak to peak amplitude and the DC offset. The data set will be displayed on a graph, and will be written to a measurement file that can be opened in Excel. LabVIEW contains a useful set of functions for data acquisition known as DAQmx. DAQmx is NI s driver configuration software for DAQ devices. We will use the DAQ Assistant function to open communication with the DAQ hardware, read data from the device, and close communication. 1. On the Block Diagram, right click in an empty space to bring up the Functions Palette. (Refer to Figure 7. NOTE that if you click on the Front Panel you will bring up the Controls Palette, which has entirely different choices.) The Functions Palette contains all of the functions and structures that can be placed directly on the block diagram. Notice that the functions are organized into sub palettes by functionality. 2. Click Measurement I/O>>DAQmx>>DAQ Assist. Click on the block diagram to place the item. 3. When you place the DAQ Assistant on the block diagram, a Create New window will open as shown Figure 7: Functions Palette in Figure 8. This menu will guide you as you configure your software to communicate with your hardware. Lab 1: Page 7 of 13

Figure 8: Create New DAQ Assistant Window 4. Select Acquire Signals>>Analog Input>>Voltage. DAQmx will scan the system for available hardware and present the options (similar to what s shown in Figure 9). Figure 9: List of Physical Channels 5. Expand the SC module that is labeled SCXI 1520. 6. Select ai1 or ai2, (the analog input channel that the function generator is connected to.) 7. Click Finish. Lab 1: Page 8 of 13

Figure 10: DAQ Assistant Configuration Window 8. The DAQ Assistant window should now open (see Figure 10). Set the input range from 5 to 5 volts. This is the maximum voltage range of this hardware, and is a limitation of the DAQ hardware (i.e. it cannot measure a voltage outside this range). Different hardware will have different voltage limits. Change the Terminal Configuration to Differential. (Differential assumes that the voltage is measured between two channels, rather than referenced to a common ground.) Set the Acquisition Mode to N Samples. Change Samples to Read to 1000 and the Rate to 100,000. 9. When you click OK, LabVIEW will build a subvi according to your specifications. 3.4 Amplitude Measurement of Data Similar to the measurements made on the oscilloscope, LabVIEW programs can analyze characteristics of a signal. 1. Right click on the Block Diagram to bring up the Functions Palette. Lab 1: Page 9 of 13

2. Select Express>>Signal Analysis>>Tone. Place the Tone icon somewhere to the right of the DAQ Assist. The Configure Tone Measurements dialog box will now open. The Tone Measurements Express VI will display values related to the amplitude and frequency of the signal. Figure 11: Configure Tone Measurements Box 3. Configure the dialog box as shown in Figure 11. Select Amplitude and Frequency in the Single Tone Measurements box. 4. When you click OK, LabVIEW will build a subvi according to your specifications. 5. Place your cursor over the data output terminal on the DAQ Assistant icon. The cursor should change to a wire spool. Click on the data terminal and connect the wire to the signals input terminal on the Tone Measurements icon. This wire represents the data flow from the DAQ Assistant to the measurement subvi. 6. For both output terminals on the Tone Measurements icon, right click and select Create>>Numeric Indicator to create Front Panel displays of these parameters. 7. Your block diagram should now be similar to Figure 12. 8. Create a subvi to measure the DC offset: Express>>Signal Analysis>>Amp & Level. Select the box DC, and hit OK. Connect this subvi to the DAQ Assistant, and then create a numeric indicator for the output of this subvi as well (just as you did in steps 6 7). (Note: this subvi is not included in subsequent Figures). There are many other Express VIs in the Signal Analysis palette that are similar to the Tone Measurements Express VI. These other Express VIs display information regarding frequency content, curve fitting, triggering, etc. Depending on time, you may want to experiment with these other functions. Lab 1: Page 10 of 13

Figure 12: Block Diagram with Measurements SubVI 3.4 Displaying data on screen One of the strengths of LabVIEW is the ease with which user interfaces are developed. In this section we will develop an on screen graph display. 1. Right click on the wire between the DAQ Assistant and the Tone Measurements icons. Select Create>>Graph Indicator (see Figure 13). 2. Display the Front Panel by pressing <Ctrl E>. You should see that a graph and three numeric indicators have been created on the Front Panel. These features can be repositioned practice moving them around. The easiest way to move objects on your Front Panel is to select the feature by holding the left mouse button and dragging the mouse over them. 3. Run the VI (i.e. acquire data from the function generator using LabVIEW) by clicking the Run button ( arrow icon at left), located at the top left of either the Front Panel or the Block Diagram. You should see the signal from the function generator displayed on the graph. Figure 13: Block Diagram with Graph Added Lab 1: Page 11 of 13

3.5 Writing Data to a File Now that the VI can acquire data, we will develop a means to write the data to an Excel file and display the data onscreen. We will use the Write to Measurement File Express VI. 1. Right click on the Block Diagram to bring up the Functions Palette. 2. If you can t find the Write to Measurement File Express VI, click on the search button at the top of the Functions Palette. Type write to file and double click the choice that ends in <<file I/O>>. The search menu will change into the Functions Palette, and the Write to Measurement File Express VI will be highlighted. Place this Express VI on the block diagram. Figure 14: Write to Measurement File Configuration Window 3. Configure the window as shown in Figure 14. Configure the File Name window to contain the path to wherever you wish to store your data. Change the Segment Headers to One Header Only and the X Value Columns to One Column Only. Click OK. 4. Place your cursor over the data output terminal on the DAQ assistant icon. The cursor should change to a wire spool. Click on the data terminal and connect the wire to the signals input terminal on the Write to File icon. 5. Drag the arrow at the bottom of the Write to File Express VI down and right click the File Name terminal input on the Write to File icon. Select Create>>Control. This creates a field on the Front Panel where the user can enter the name of the data file that will be created. You ll need to enter the complete file path in the control window, or click on the folder icon and follow the directions. 6. Create a write disable button by right clicking in a blank space on the Front Panel. Click Buttons and Switches>>Push Button. Type Store Data to change the name of the control. 7. On the block diagram, connect the Push Button to the Enable terminal on the Write to File icon. (When this control is enabled, the program will write data to the filepath indicated on the Front Panel.) Lab 1: Page 12 of 13

8. Your Block Diagram should now be similar to Figure 15. 9. Remember to save your work. Figure 15: Block Diagram 3.6 Running the completed VI 1. On the Front Panel, click the Run button again. You should see the signal from the function generator displayed on the graph. 2. To store the data the Enable button must be selected. When Enable is selected and the VI is running, a.lvm file will be created in your folder. On the Windows desktop, open your group s folder. Right click on the.lvm file that you just made and select Open With>>Microsoft Office Excel. Or, change the file extension to.xls, in which case the file is automatically opened in Excel. Get rid of all the header information in the file (there should just be columns of numbers) and save the data as a tab delimited file (a.txt or.dat extension should work) so that the data can be opened in MATLAB. 3. Open the data in MATLAB using the load command. Plot the data and compare it to the graph shown on the Front Panel. Format the plot using the guidelines found in the handout on formatting figures. Take a screen shot of the plot or save it as a.jpg,.bmp, or some other standard figure format. Part 4: Shutting Down After you have saved any data you want to keep, close all programs and log off of the computer. Turn off the DAQ (SCXI) chassis, the function generator, and the oscilloscope. Return any cables and t junctions you collected. Take time to make sure your work area is as clean as when you arrived in lab. Lab 1: Page 13 of 13