All in One Solutions
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2 VUCANIC The Vulcanic group has been designing and manufacturing electrical process heating and temperature control solutions since Employing 550 people across 8 manufacturing locations, Vulcanic currently services customers in 100 different countries across the globe and is an ISO 9001 v 2008 accredited company. You have an issue let us solve it! Vulcanic your worlwide local partner! Advice Design All in One Solutions Manufacturing Control Temperature measurement Power supply Heating and Cooling Site Web : catalogue-vulcanic@vulcanic.com
3 SERVED MARKETS OEMs Original Equipment Manufacturers Engineering projects Engineered solutions Alternative energies Nuclear Power generation Aeronautics Railways Petrochemicals Machining Tools Catering One-off requests Packaging Oil and gas Marine Standard and customized solutions Vulcanic design teams support our partners from conceptual design and feasibility study throughout the life of the equipment. Our design capabilities include: Electrical design Mechanical design Thermal design Electronic design (hardware and software) Hydraulic design Automation Communication protocols Hazardous area certification DESIGN EXPERTISE AND CODES AD 2000 ASME CODAP EN 286 PD 5500 RCC-M / RCC-E STOOMWEZEN GOST Website : catalogue-vulcanic@vulcanic.com
4 MANUFACTURING Vulcanic offers the benefits of integrated "in house" manufacturing processes, using "state of the art" equipment to manufacture almost all components utilised within our product ranges. With only minimal dependance upon subcontractors, we remain in full control of Quality and Production schedules while maintaining a high level of know how in house. Heating element manufacturing CNC machining Sensor manufacturing Welding Wiring CERTIFICATION ISO 9001: 2008 PED 97/23/EC cat I-IV ATEX 94/9/EC IECex TR CU CCOE VDE U DNV INMETRO Website : catalogue-vulcanic@vulcanic.com
5 VUCANIC GROUP VUCANIC SAS ZI des Chanoux 48, rue ouis Ampère F Neuilly sur Marne Tel. : VUCANIC SAS ZI la Saunière F Saint Florentin Tel. : VUCANIC UK td South Green Park Entreprise Centre, Mattishall NR20 3JY, Dereham Norfolk United Kingdom Tel. : OREME SAS 12, rue des Potiers d'etain Actipôle Borny F Metz Tel. : VUCANIC SA Heilig Hartstraat, 14 B-2600 Berchem Belgium Tel. : RS ISOSEC SAS 45, avenue des acacias F Cepoy Tel. : VUCANIC TERMOEÉCTRICA SU Ctra. a Viérnoles, 32 E Torrelavega Spain Tel. : VUCANIC GmbH Donaustraße 21 D Hanau Germany Tel. : RS ISOSEC SU Ave Riu Mogent, 5 E Montornes del valles Spain Tel. : VUCANIC Russia Moscow radio street house 24 building 1 Russia Tel. : + 7 (903) VUCANIC TRIATHERM GmbH Flurstraße 9 D Sonneberg Germany Tel. :
6 HEATING EEMENTS Applications : Tubular sheathed elementsn are quasi universal solution used to heat up solids, liquids or gas through the JOUE EFFECT up to about 800 C. Depending on their use, they transfer their energy by natural or forced convection, by conduction or induction. SEAING WP+: Waterproof resin sealing.the most standard one. Excellent sealing that guarantees insulation in case of prolonged storage or application in moisture conditions. Maximum admitted connection temperature of 160 C. TM : Silicon cost effective solution operational up to a connection temperature of 350 C in environnement exempt from moisture. HT : Ciment high temperature, no water-tight sealing,operational up to a connection temperature of 450 C. Using in atmospheres without moisture. TUBE Ø 6,5-6, ,5 10, (mm) ENGTH up to 6 m SURFACE OAD up to 20 W/cm 2 VOTAGE up to 750 V CONNECTIONS Threaded terminals M4 or M6 for Ø8 M5 for Ø8,5 M5 or M6 for Ø10,2 M6 for Ø16 Spade terminal Clamping screw Copper lead Nickel lead FASTENINGS Three-piece union Crimped threaded union Brazed threaded union Welded threaded union Hooks MATERIAS SURFACE OAD APPICATION Carbon steel 2 W/cm 2 Oil, fuel oil, heat transfer fluid AISI 321/Din W/cm 2 Air, gas, solids Carbon steel 4 W/cm 2 Circulating light oil AISI 321/Din W/cm 2 Air, circulating fluids, solids AISI 316/Din W/cm 2 Process heating water Incoloy 800/Din W/cm 2 Air, gas, solids Incoloy 825/Din W/cm 2 Sanitary water Copper 10 W/cm 2 Circulating fresh water AISI 904/Din W/cm 2 Circulating water BENT TO SHAPE Tubular heating elements can be shaped to suit your requirements. We can manufacture and deliver special elements quickly and cost-effectively. DETERMINATION OF REQUIRED POWER To heat a volume V (solid, liquid or gas) in a given time T (without state modification). H1 T = H2 - H1 Heating time H2 Vaporization of a mass M (liquid) in a given time T when the liquid is already at its boiling temperature. H1 T = H2 - H1 Heating time H2 Units to be known t1 t2 V ( C) V ( C) V V V : Volume in liter or dm3 ρ ρ : Density en kg/dm3 Carbon steel V x ρ : Mass to be heated in kg Stainless steel t1 : Initial temperature in C Water t2 : Final temperature in C Oil Cp : Specific heat kcal/kg. C Air T : Heating time in hours. Result : P = Power to be installed in kw 1,2 : safety factor taking into account the tolerances on voltage supply and ohmic value of the heating element. V x ρx Cp x (t2 - t1) x 1,2 P = 860 x T 7,8 7,8 1 0,9 0,0013 Cp 0,12 0,12 1 0,5 0, Units to be known M : Weight of the liquid in kg. : atent heat of vaporization in kcal/kg T : Heating time in hour. Result : P = Power to be installed in kw 1,2 : safety factor taking into account the tolerances on voltage supply and ohmic value of the heating element. P = M x x 1,2 860 x T Website : catalogue-vulcanic@vulcanic.com 7
7 HEATING EEMENTS STANDARD STRAIGHT TUBUAR HEATING EEMENTS Insulating part O Sealing Threaded terminal Connection by M6 threaded steel rod. The elements are annealed, so that they can be bent them to shape. N VVV VVV = H = Ø8 : N=30 - Ø10,2 : N = 32 - Ø16 : N = 38 N H = heating length Ø 8 mm in AISI 321/Din Wcm 2 TM seals W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,0 Ø 10,2 mm in AISI 321/Din W/cm W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,8 Ø 10,2 mm in VY/AISI 904/Din W/cm 2 WP+ seals W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,9 Ø 16 mm in AISI 321/Din W/cm W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,5 B Ø 8mm in Incoloy 800/Din W/cm W 400 V ,3 Ø 10,2 mm in VY/AISI 904/Din W/cm W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,9 Ø 10,2mm in Incoloy 800/Din W/cm W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V ,0 Ø 16 mm in AISI 321/Din W/cm W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V ,0 Examples of shaped heating elements B B B B Ø 8 mm in AISI 321/Din W/cm 2 WP+ seals W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,1 Ø 10,2 mm in AISI 321/Din W/cm 2 No W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V ,8 Ø 10,2 mm in VY/AISI 904/Din W/cm 2 - WP+ seals W 400 V ,2 Ø 16mm in Incoloy 800/Din W/cm W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V , W 400 V , W 400 V ,5 O1 n bends 40 M M M M C C C C C C C2 C1 8 Website : catalogue-vulcanic@vulcanic.com
8 C U-SHAPED TUBUAR HEATING EEMENTS VVV VVV H N Ø 8 : N=30 - Ø 10,2 : N=32 - Ø 16 : N=38 H = heating length Ø 8 mm in Incoloy 800 / Din W/cm 2 WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V Ø 10,2 mm in AISI 321/Din W/cm 2, TM, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,8 Ø 10,2 mm in Incoloy 800 / Din W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V W 400 V , W 400 V , W 400 V Ø 10,2 mm in AISI 904 / Din W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V ,6 Ø HEATING EEMENTS Electrical connections with steel threaded terminals M6 On request Connection by carbon steel crimped threaded rod : order xx514 instead of xx504. Ø 10,2 mm in AISI 904 / Din W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,8 Ø 10,2 mm in AISI 316/Din SP* - 6 W/cm 2, WP+, C=29 Ø 10,2 mm in Incoloy 800 / Din W/cm 2 WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V W 400 V , W 400 V , W 400 V Ø 8 mm in AISI 312 / Din W/cm 2, TM, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V Ø 8 mm in AISI 316 / Din SP* - 6 W/cm 2, WP+, C = 25 Ø 8 mm in Incoloy 800 / Din W/cm, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V W 400 V W 400 V , W 400 V ,3 Ø 10,2 mm in AISI 904 / Din W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,6 Ø 10,2 mm in AISI 904 / Din W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V W 400 V , W 400 V ,8 Ø 16 mm in AISI 321/Din W/cm 2, TM, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 230 V ,5 Ø 16 mm in AISI 316/Din SP* - 6 W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V , W 400 V , W 400 V ,5 Ø 16 mm in Incoloy 800 / Din W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V , W 400 V , W 400 V ,5 Ø 16 mm in Incoloy 800 / Din W/cm 2, WP+, C = W 230 V , W 230 V , W 230 V , W 230 V , W 400 V , W 400 V , W 400 V , W 400 V , W 400 V , W 400 V ,6 * SP = scoured and passivated Website : catalogue-vulcanic@vulcanic.com 9
9 HEATING EEMENTS FIXING ACCESSORIES Threaded nipples allow a watertight fixing of tube 26501and Supplied with nut and gasket. Max. pressure : 10 bar Ø M C hexagonal P on flats 25 maxi 4 F 2 5 Tube Ø Ø M C P F in Weight (mm) (mm) (mm) (mm) pack (kg) / x 1, , x 1, , x 1,5 25, , x 1,5 31, , x 1, ,52 Inside Ø of fixing = Ø Tube Fixing brackets in chrome-plated steel: These brackets allow elements to be fixed to flat or slightly convex surfaces and permit expansion. Ø A B 11 Ø Tube Ø A B in Weight (mm) (mm) (mm) pack (kg) / , / , , , , , , ,50 HEATING EEMENTS FOR INDUSTRIA OVENS Heat-resistant stainless steel sheathed elements for industrial ovens and drying cabinets up to 300 C. Heating by natural convection (air) or radiation (solids). Supply voltage: 230V single phase. Connection by M6 threaded terminals and M6 ground terminal. 42 M6 100 B 245 Power A B C Weight +5-10% (mm) (mm) (mm) (kg) W , W , W ,220 TUBUAR EEMENTS FOR HOTPATES C A Stainless-steel sheathed element in a flat circular shape to heat solids up to 300 C by conduction (2 heating stages from 1000W upwards). Supply voltage : 230V single phase. Connection by flat terminals with calliper. Accessories : Clips for models (Weight 0,040 kg) holes, 86 mm between centres holes, 138 mm between centres H Ø Ø 124 Power Ø H Weight Fig % (mm) (mm) (kg) W ,160 A W ,400 B W ,600 B W ,700 B SQUARE-SECTION HEATING EEMENTS Especially suited to heat flat and cylindrical surfaces, their square cross-section allows a large area of contact with the object to be heated. This enables large transfers of heat and high temperatures (max. 700 C on the heating element). Sheathed elements are available either straight or shaped to your requirements (minimum bend radius = 19 mm) Tubes of 5x5 or 7,1x7,1 section are in stainless steel. Connection at one end by 60cm cable with earth wire protected by metal braid. HT seals. The heating element is retained in a groove. H Metallic braid 15mm maxi. Ø 12mm maxi H = heating length Power Voltage Section H +5-10%single phase (mm) (mm) (mm) W 230 V 5X W 230 V 5X W 230 V 7,1X7, W 230 V 7,1X7, W 230 V 7,1X7, W 230 V 7,1X7, W 230 V 7,1X7, oad 2 W/cm 2 oad 4 W/cm 2 oad 6 W/cm 2 Website : Power Voltage Section H +5-10%single phase (mm) (mm) (mm) W 230 V 5x W 230 V 5x W 230 V 5x W 230 V 5x W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, catalogue-vulcanic@vulcanic.com Power Voltage Section H +5-10%single phase (mm) (mm) (mm) W 230 V 5x W 230 V 5x W 230 V 5x W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7, W 230 V 7,1x7,
10 EECTRICA HEATING AND COOING SOUTIONS FOR THE INDUSTRY VUCANIC SAS ZI des Chanoux 48, rue ouis Ampère F Neuilly sur Marne Tel. : VUCANIC SAS ZI la Saunière F Saint Florentin Tel. : VUCANIC UK td South Green Park Entreprise Centre, Mattishall NR20 3JY, Dereham Norfolk United Kingdom Tel. : OREME SAS 12, rue des Potiers d'etain Actipôle Borny F Metz Tel. : VUCANIC SA Heilig Hartstraat, 14 B-2600 Berchem Belgium Tel. : RS ISOSEC SAS 45, avenue des acacias F Cepoy Tel. : VUCANIC TERMOEÉCTRICA SU Ctra. a Viérnoles, 32 E Torrelavega Spain Tel. : VUCANIC GmbH Donaustraße 21 D Hanau Germany Tel. : RS ISOSEC SU Ave Riu Mogent, 5 E Montornes del valles Spain Tel. : VUCANIC Russia Moscow radio street house 24 building 1 Russia Tel. : + 7 (903) VUCANIC TRIATHERM GmbH Flurstraße 9 D Sonneberg Germany Tel. :
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