MODEL ATC-169B INSTRUCTION MANUAL. Automatic Feeder. Please read this manual carefully and understand it thoroughly prior to operating this machine.

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1 MODEL ATC-169B Automatic Feeder INSTRUCTION MANUAL Please read this manual carefully and understand it thoroughly prior to operating this machine. 1

2 Table of Contents Preface 3 Performance Index 4 Overall Dimensions 5 Description and Operating Principle of Mechanism 6 Electrical Specification 10 Service Environment 11 Operating Steps and Method of Application 12 Matters Need Attention 14 Frequently Asked Questions and Trouble Shooting 15 2

3 Section I Preface Firstly, thank you for your selection and procurement of our product MODEL ATC-169B. It is a high speed automatic feeder, an automatic machine features of high speed, high precision, convenience and efficiency. MODEL ATC-169B is widely used in the hygienic environment, such as foods, medicines, etc., to reduce the man-made pollution. It provides outstanding characteristics and obvious benefits especially when used in the instant noodles industry and pastry industry. MODEL ATC-169B is the newest developed & designed, converted & absorbed, and improved product of the Company. It features of reasonable design, compact structure and flexible convenience. Its critical components are of the brands such as Mitsubishi, Fuji, etc., in order to guarantee the durable service. The display is in English, which makes the operation much simpler and easier. Finally, thank you again for becoming our customer. Wish the product and service of the Company bring you with happiness. Thanks for your strong support! 3

4 Section II Performance Index Specifications: Type MODEL ATC-169B MAX: 130 pieces/minute Performance Product specifications Speed Cutting position deviation Style Size Weight (Note: Length of bags 50mm, single bag cutting) Within ±1.5mm of the set position Sealing from three sides or four sides MAX:80(P)*60(w)*6(T)mm MAX: 10 g Control System Mitsubishi Detection Detector Photoelectric detection Optional detector Cutter Style of cutter Flat tooth or saw tooth Photoelectric detection or color code detection Dispensation system Natural drop via chute (which is by order in details.) Alarm Alarm system Alarm lamp and buzzer alarm Electric power Power supply AC 220/240V 50/60 HZ 600W Weight of machine Dimensions of machine Operating environment Materials Interface language Net weight: 100 KG L x W x H: 1850 x 700 x 1000 mm Indoor temperature: 0 ~40, without condensate Stainless steel and aluminum alloy Chinese, English Critical components 1. PLC 2. Interface screen 3. Servo motor and controller 4. Photoelectric sensor 5. Switching device 6. Safety cover 7. The cut sensor easy ADJ 8. Cut position easy ADJ 9. Add guideway 10. Sensor for P+F (Germany) 11. Tension control 4

5 Section III Overall Dimensions 5

6 Section IV Description and Operating Principle of Mechanism Location Plan and Functions of Critical Components 1.Adjusting handwheel of frame It can adjust the height of the frame set. 2. Lifting frame It supports the main frame and adjusts the height. 3. Cutter assembly It cuts down the small bag one by one. 4. Hood It can protect the operator from hands damaged due to misoperation during the operation of the machine; when it is opened, the machine fails to normal operation. 5. Dual belt It sends the small bag to the cutting position. 6. Emergency stop button It is used for emergency power off. The machine is deenergized when it is pressed, and energized when it is pulled out. 7. Touch screen It is used to operate the machine and set the parameters. 8. Indicator light It is a running indicator light, and after energized, it is lit up. 9.Operating platform It can be turned and convenient for operation. 10. Alarm lamp It indicates the operating state of the machine. The red lamp is on and there is a voice prompt when alarm. 11. Optical detector It detects the materials based on the vacancy at the seal of the package. 12. Material guide It reverses the direction of the materials. 13. Feed roller of pre-feed frame 14.Pre-feed detection kit It fixes the materials on the roller. The materials will pass through the kit. If there is no material, the pre-feeder starts. 6

7 * The detector, vibration rotary drum and feed chute will be subject to a corresponding change along with the change of the materials and method of application. Working Principle of Cutter Switch and Power Outlet Power panel Note 1. Power switch The power switch of the whole machine. It refers to the input port (including ground wire) of the external power source. 2. Cutter switch The cutter will start work after the switch is on, and stop work after the switch is off. 3. Power socket It refers to the input port AC220V (including ground wire) of the external power source. 4. Thermovent It is used for heat dissipation when there is high temperature in the cabinet. 5. Pre-feed motor connector It supplies the power to the pre-feed motor. 6. Feed signal port It sends the actuating signal (NPN type) to start work. 7. Pre-feed signal port It controls the pre-feed motor to start or stop operation. * During the operation and contact of the machine, do not put the cutter switch in the OFF state. The voltage of the external power source shall be the same to the voltage required by the machine. 7

8 Working Principle of Touch Screen 1. The touch screen is composed of operating switch, set key and operating key. 2. The operating key is to operate the device by pressing the key of operating method. 3. The basic set key is to set the set method and set the parameters with number key. 4. Don t operate the set key during operation, and please operate it after stop. Screen 1 A. Set button Press the key to enter the screen 2. B. Pull button Press the key, to pull down a bag of material. C. Reset button Release the alarm lamp and buzzer. D. Status display bar Display the current status of the machine (for example, run or stop). E. Run button By pressing this button, the machine enters the run state. F. Test button In the operation mode, the machine will make an action when the button is pressed once. G. Link button In the operation mode, the machine will continue to work when this button is pressed. H. Length display bar It displays the length of the current bag detected. 8

9 *1. When there is a big change to the feed position, the feed speed will increase at the moment of changing, which may result into incorrect feed position. *2. When the input actuating signal exceeds the feed capacity, the feed position may fail to be confirmed. Screen 2 A. Length setting B. Lower limit C. Cut limit D. Manual cut It sets the length according to the real length of product. The minimum length being pulled. The cutter is allowed to cut through in this limit. By single press, the cutter makes a cut. E. Total quantity The total quantity of bags during the operation of the machine (cannot be cleared). F. Pause time It shows the interval for pulling the materials after the cutter is returned to its position. G. Link wrap It can be adjusted to cut once every 2 bags. H. Reset key I. Next screen Return to the home screen. Move to the final screen, which shows the information of the manufacturer. 9

10 Section IV Electrical Specifications AC220V power supply (main power supply) for this machine AC220V for servo motor AC220V for fan DC24V for touch screen AC220V for PLC 10

11 Section V Service Environment In order to use the functions of the machine safely and sufficiently, please set it according to the following conditions. Temperature and humidity: Ambient temperature: 0 ~+35 (without frost) Relative humidity: Below 85%RH (without dew) Working environment: Indoor (avoid direct sunlight), without corrosive gas, fire source, oil contamination or dust. Limit of application: Below altitude 1000M Vibration: Below 5.9/time (0.6G) * After acceptance, for the change of application method such as the improvement of the capacity, please contact with the Company. The Company will take no responsibility if the machine cannot be used normally due to the method of application is changed without the prior approval of the Company. 11

12 Section VI Operating Steps and Method of Application (1) Switch on the power switch and the emergency stop switch. (2) According to the real length of product, set the parameters in screen 2. The length is the real length of the materials, the lower limit is the real length minus the cut limit, and the cut limit is 6-8 (6 in default). (3) Put the roll materials on the feed frame. Send the materials through the pre-feed bucket, the guide wheel, the detecting device, and into the belt pulley. (4) After the material enters the belt pulley, press PULL to pull down the material in a straight way from up to down, and if it is not in a straight way, adjust it by the guide wheel. And in addition, confirm if the center seam is on the cutter edge. If not, rotate the height adjustor of the detection unit. (5) After the adjustment, press MANUAL CUT to cut a bag manually, and check the cut position for in the middle or not. If not, adjust the thickness detector again. Then press PULL and RUN, the machine enters the operating status (the hood must be closed). After the external signal is connected, it can be used under the induction of the electric eye. (6) If the feeding position is inappropriate and the adjustment is necessary, adjust the electric eye fixed on the frame. The Method to Adjust the Cutting Position 12

13 1. The case that the upper is longer and the lower shorter (as shown in Fig. 1). Fig. 1 Method of adjustment: Rotate the high-low adjustment lever for thickness detection clockwise, to move the pointer up. 2. The case that the upper is shorter and the lower longer (as shown in Fig. 2). Fig. 2 Method of adjustment: Rotate the high-low adjustment lever for thickness detection anti-clockwise, to move the pointer down. Section VII Matters Need Attention 13

14 The machine applies AC220V power supply with ground wire, which must be grounded. Touch the touch screen gently, and do not press it by hard matter. The cutter is sharp. Do not put your hand into it, to avoid incident. Please disconnect the power supply prior to maintenance of the machine. Please install the hood correctly for the operation of the machine. The place of cut may hurt your fingers. Do not put your fingers on the hood and the external place of cut during work. Press the emergency stop switch when it is necessary for adjustment. When it is really necessary for adjustment under energized, switch the cutter switch to OFF and start the adjustment. Switch off the power switch prior to maintenance. Install the hood after the work is completed. Install the hood prior to work, and start work after confirmed. There is a label at the edge of the power switch, which indicates the electric shock hazard. Both AC220V and DC24V may cause electric shock and result into injury. The device is non-watertight, and shall be protected from moisture. In addition, do not operate the machine with wet hand. Switch the power switch to OFF for adjustment of the machine. Section VIII Frequently Asked Questions and Trouble Shooting 14

15 If the continuous cutting positions are incorrect, firstly, confirm the product type actually used and the product type on the machine for same or not; secondly, confirm the height of the detecting device and the cut safe device for adjusting to the corresponding positions; finally, confirm the adjustment of the thickness sensor. If the cutter fails to cut off, you can adjust the fixed cutter to the moving cutter, or raise the moving cutter up. (Attentions shall be paid to the level and neat installation, as well as the filling of lubrication during maintenance.) If during operation, there is an alarm, it may be due to the following conditions: When there is a cutting alarm or only alarm without movement of the cutter, check the current length displayed on the screen and the real length for much difference (in normal conditions, an alarm will be triggered when the difference between the displayed length and the real length exceeds 5 mm). If it is the case, adjust the fiber optic amplifier. The Method to Adjust the Amplifier Operating steps: After powered on, press the Mode button, and change the mode as follows: RUN TEACH Teach mode ADJ Base value adjustment mode TIMER Timing operation set mode PRO PRO mode L/D ON Output operation set mode 1-1 General teach mode: 15

16 Step Display Description Place the optical fiber within the range of detection. Press the Mode button and the mode indicator light / TEACH (yellow) is lit up When there is an object, press the set button. If the TEACH is accepted, the light will flash The mode indicator light / TEACH (yellow) flashes. If no object is detected, press the set button. 4 Good If the TEACH is accepted, the light will flash, and the base value is set to a value in the middle of the light when an object is detected and the light when no object is detected. Hard Afterwards, the stability is displayed. For stable detection, Good is displayed. The stable indictor light (green) flashes Display the base value. For unstable detection, Hard is displayed. The stable indicator light (green) is off Flashes in the area where the number is displayed The light is displayed, and the setting is finished. 1-2 Limit teach mode (teach the method to set the base value when there is no object detected) Step Display Description Place the optical fiber within the range of detection. Press the Mode button and the mode indicator light / TEACH (yellow) is lit up When there is no object, press the set button. If the TEACH is accepted, the light will flash The mode indicator light / TEACH (yellow) flashes. Turn the set button to + or - direction. 4 _ If the set button is turned to + direction, _ (2 cycles) is displayed from right to left, and the base value is about 15% higher than the value of digital perception display in column 2. 16

17 Used for reflective type optical fiber. If the set button is turned to - direction, _ (2 cycles) is displayed from left to right, and the base value is about 15% lower than the value of digital perception display in column 2. Used for through type optical fiber. 5 Good Afterwards, the stability is displayed. Hard For stable detection, Good is displayed. For unstable detection, Hard is displayed Display the base value Flashes in the area where the number is displayed The light is displayed, and the setting is finished. II. Base Value Adjustment Mode When the mode indicator / ADJ (yellow) is lit up, the adjustment to the base value can be carried out. When the set button is turned to the + direction, the base value is increased. When the set button is pressed, the base value is confirmed. Turn to + direction Turn to + direction When the set button is turned to the - direction, the base value is decreased. When the set button is pressed, the base value is confirmed. Turn to - direction Turn to direction III. Output Operation Set Mode: 17

18 When the mode indicator / L/D On (yellow) is lit up, the output operation can be set. When the set button is turned to the + or - direction, the output operation is changed. When the set button is pressed, the base value is confirmed. IV. Trouble Shooting Mode: 传感器电路端子号单触电缆的颜色代码 Sensor circuit Terminal No. Color code of single-contact cable ( 褐色 )+ V( 注 1) (Brown)+V (Note 1) 端子排列图 Terminal layout ( 黑色 ) 输出 (Black) output 负荷 Load 最大 100 ma( 注 2) Maxi. 100 ma (Note 2) ( 蓝色 )0V( 注 1) (Blue) 0 V (Note 1) 输出内部电路用户电路 Output Internal circuit User circuit Note: 1) The single-contact cable has no +V (Brown) and 0V (Blue). 2) The maxi. value is 50 ma when more than 5 amplifiers are connected. Legend D: Reverse power polarity protection diode Z D: Transient absorption zener diode Tr: NPN output transistor The general troubles for this optical fiber amplifier can be divided into two kinds: 18

19 1. The body is destroyed, and all indicator lights on the amplifier are off. At this time, by multimeter, measure the main supply voltage (wire No. 1 and 2) for within the rated voltage specification or the positive and negative electrodes for correct connection. 2. The sensitivity set value of the object to be detected is changed, so that it fails to trigger the signal, therefore, it must be taught again. Just set it according to the above-mentioned steps. 2. The material is cut due to blockage above the cutter edge. Possible cause: When the material drops down, the moving cutter has not return to its place, so that the material falls on above the cutter. Solution: Adjust the feeding plate, make the left feeding plate next to the left side, and move the right feeding plate to the left side as much as possible. In the middle, keep a gap about 3~6 mm more than the width of the material. 3. When the cutter cannot return to its place during operation or the place returned to is different each time, please check the electric eye SX670 at the edge of the cutter for normal operation. 4. If the cutter fails to cut the material, it can be adjusted. If the old cutter is seriously worn, it shall be changed. (A pair of cutter includes a fixed cutter and a moving cutter.) The method to change and adjust the cutter: 19

Step 1: Remove the fixing screw at the moving cutter side. Take down the moving cutter. Step 2: Remove 2 fixing screws at the fixed cutter, and take down the fixed cutter.

The fixed cutter shall be installed to exceed the fixed plate by 1-2 mm at the cutter edge, with the external side exceeding by more, so that make a slope.

20 Step 1: Remove the fixing screw at the moving cutter side. Take down the moving cutter. Step 2: Remove 2 fixing screws at the fixed cutter, and take down the fixed cutter. Step 3: For installation of the cutter, firstly, install the fixed cutter, and after it is fixed, install the moving cutter. The fixed cutter shall be installed to exceed the fixed plate by 1-2 mm at the cutter edge, with the external side exceeding by more, so that make a slope. Do not tighten the screw on the moving cutter, and raise the cutter up as much as possible. If during tightening of the screw, the cutter fails to cut through somewhere, raise the cutter at that side as much as possible. 5. If the pull is normal but the cutter fails to work, and there is alarm when the manual cut is pressed, the 20

21 back cover shall be opened. Check the alarm contents displayed on the servo driver. Priority order Display Description 1 Over current 1 2 Over current 2 3 Over speed 4 Over voltage 5 Encoder abnormal 6 Control power source abnormal 7 Memory abnormal 8 Retrogradation crystal over heat 9 Encoder communication abnormal 10 CONT repeat 11 Over load 12 Under voltage 13 Regrogradation resistor over heat 14 Deviation over 15 Driver over heat The common alarms are Item 9 and 11. For Item 9, check the link wire from the servo motor to the servo driver for loosening, and try to pull and plug it again. For Item 11, check the cutter for serious worn, which may result into high load. If it is, the cutter needs to be changed. * The machine shall not be restarted immediately after powered off. It needs to wait for approx. 10 seconds. Otherwise, it may result into direct alarm of the servo driver. 6. If the pre-feed motor fails to work, check the connecting wire for loosening at first. And then, check the electric eye in the pre-feed bucket for normal operation. 21

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