High Pressure Filter Pi 4000
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1 High Pressure Filter Pi Operating pressure bar, Nominal size up to according to DIN. Features Efficient filters for modern hydraulic systems Modulardesign Minimalpressureloss Compactdesign isual / electrical / electronical differential pressure indication hreaded or SAE bolt flange ports Quality filters, easy to service HighlyefficientSmxfilterelements ßrated elements per ISO 7 Large dirt holding capacityand high differential pressure stability providing optimal element service life Worldwide sales MAHLE Filtersysteme GmbH Bereich Industriefilter Postfach 9 7 Öhrin gen elefon(79 ) 7 elefax (79 ) 79
2 . Flow rate / pressure drop curve compl. filter 9 mm /s( E) mm /s (, E) Differential pressure p [bar] 7 8 Pi Smx Pi Smx Pi Smx 7 8 Pi Smxvst Pi Smxvst Pi Smxvst Pi Smx Pi Smx Pi FL Smx Pi Smxvst Pi Smx vst Pi FL Smxvst
3 . Separation characteristics. Filter performance data determined by multipasstests (ISO 7) 99,98 testedaccording to ISO 7 (multipasstest) Smx elements with p bar Smxvst elements with p bar Betaratio 7 99,9 99, 98, 98, Degree of separation (%) Smx 7 Smx 7 Smx 7 Smx 7 Smx 7 at 7 bar differential pressure Smx vst 7 Smx vst 7 Smx vst 7 Smx vst 7 Smx vst 7 at bar differential pressure 9, 9, 7,,, Particle size ( m) Examplefor ordering filters:. Housing design = l/min, electrical ypeno. Pi Orderno Filter element Smxvst ypeno. Pi 7 DN Orderno Order numbers 7. Housing design Part number ype number Nominal size (NG) With cavity With bypass valve and cavity With bypass valve and visual W With bypass valve and electrical X With visual Y With electrical Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi Pi FL Pi FL Pi FL Pi FL Pi FL Pi FL When filterwith non bypass configuration is selectedthe collapse pressure ofthe element may not beexceeded.
4 . est regulations MAHLEfilter elements are manufactured respectively, tested in accordancewith thefollowing international standards: No. Designation ISO 9 Hydraulicfilter elements: erification of burst resistance ISO 9 Hydraulicfilter elements: Determination offabrication integrity ISO 9 Hydraulicfilter elements: erification of material compatibilitywith hydraulicfluids ISO 7 Hydraulicfilter elements: Method fortesting endcap load ISO 7 Hydraulicfilter elements: erification offlowfatigue characteristics ISO 98 Hydraulicfilters: Evaluation of pressure dropversusflow ISO 7 Hydraulicfilter elements: esting offilter performance (multipasstest). Symbols W X Y 7. Filter elements* ()=filtersurefacearea []=typenumber Smx p bar Smx p bar Smx p bar Smx p bar Smx p bar Smxvst p bar Smxvst p bar Smx vst p bar Smx vst p bar Smxvst p bar (cm ) (cm ) (cm ) (cm ) (cm ) ( cm ) ( cm ) (cm ) (cm ) (cm ) [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] (9cm ) (9cm ) 79 7 (9cm ) (9cm ) 8 9 (9cm ) (cm ) (cm ) (cm ) (cm ) (cm ) [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] 8 9 (9cm ) (9cm ) (9cm ) (9cm ) 8 98 (9cm ) (7cm ) (7cm ) (7cm ) (7cm ) (7cm ) [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] 8 77 (cm ) (cm ) (cm ) 8 (cm ) 8 8 (cm ) (cm ) (cm ) (cm ) (cm ) (cm ) [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] 8 (cm ) 79 8 (cm ) 79 (cm ) 8 (cm ) 8 9 (cm ) (7cm ) (7cm ) (7cm ) (7cm ) (7cm ) [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] 8 7 (7cm ) 79 8 (7cm ) 79 (7cm ) 8 7 (7cm ) 8 8 (7cm ) (cm ) (cm ) (cm ) (cm ) (cm ) [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi 7 DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] [Pi DN] * Further elements available upon request
5 8. Specifications Design: line mounting filter Pos isual contamination Pos El. uppersection connector according DIN Execution: Pis 9,, Operating pressure: Statictest pressure: emperature range: bar bar Cto + C (othertemperature ranges on request) Pos El. uppersection connector according DIN Execution: Pis,,, Bypass opening pressure: p 7 bar ± % Filter head material: GGG A Filter bowl material: St Material ofseals: NBR / PFE / Cu Activating pressure ofvisual / electrical differential pressure : p bar ± % Electrical data ofcontamination : Maximum voltage: ~/= INLE OLE B Maximum current on contact:, A C Maximum contact load: Inrush current: A/W 7A ype of protection: IP when inserted and secured E Contact: bistable D Cable connection: PG Ø K he electrical function can be changed from the Normally Open position to the Normally Closed position or visa versa by inverting the electrical section. With the inrush current of 7 Athecantriggersmall contactors or contactor relays. Inductivity in the direct current may require the use of a signal eraser. ØH G NG, with drain plug G DIN9 For further information and executions please see our leaflet: Contamination s. F Filters compatiblewith standard mineral oils. Please contact us in case of using other media. R L O Mx O Ø I M Ø I M P N NG DN 8 equals SAE " psi Flanges, bolts and orings not included R L 9. Dimensions All dimensions (except C ) in mm NG Dimension A B C D E F G H I K L M N O P R S Weight kg ype (SW) Pi G , 7 M8x 8, Pi G , 7 M8x 8,9 Pi G , 7 M8x 8,8 Pi G 9 9, 8 Mx, Pi G 9 9, 8 Mx, Pi FL DN 8 9, 8 Mx 79,, 8,
6 . Installation, operating and maintenance instructions. Filter installation When installing thefilter make sure that sufficient space is available to removefilter element and filter bowl. Preferable thefilter should be installed with thefilter bowl pointing downwards. he contamination must bevisible.. Connecting the electrical contamination he electrical is connected via a pole appliance plug according DlN with poles marked and. he electrical section can be inverted to changefrom Normally Open position to NormallyClosed position orvisa versa.. When mustthefilter element be replaced?. Filters equipped with visual and electrical contamination : During cold starts, the maygive a warning signal. Depressthe red button ofthevisual once again only after operating temperature has been reached. lfthe red button immediatelypops out again and/orthe electrical signal has not switched offafter reaching operating temperature, the filter element must be replaced afterthe end ofthe shift.. Filterswithout contamination : hefilter element should be replaced afterthe trial run or flushing ofthe system. Afterwardsfollow instructions ofthe manufacturer.. Please always ensure thatyou have original MAHLE replacement elements in stock: disposable elements (Smx) cannot be cleaned.. Element replacement. Stop system and relievefilterfrom pressure.. nscrewthefilter bowl byturning counterclockwise. Clean the bowl using a suitable cleaning solvent.. Removefilter elementwith a sidetoside motion.. CheckOring and backup ring on thefilter bowl for damage. Replace, if necessary.. Spare parts list Pos. Pi Pi Pi Pi Seal kit NBR 88 8 NBR FPM 88 8 FPM 88 8 EPDM 88 8 EPDM 88 8 Contamination visual electrical electrical upper section only Pis 9/ Pis 9/ NBR 77 7 FPM 77 8 EPDM 77 9 part number / housing Seal kit for contamination Seal kit MAHLE Filtersysteme GmbH Bereich Industriefilter Schleifbachweg D7Öhringen Postfach 9 D7Öhringen elefon ( 79 ) 7 elefax ( 79 ) 79 Internet: ub.industrie@mahle.com. Make sure that the part number on the spare element correspondswith the part number ofthefilter label. Open the plastic bag and push element overthe spigot in thefilter head. Now remove plastic bag.. Complete installation byscrewing on the bowl, turning clockwise until it comesto a full stop. Back off the bowl to turn. Subjecttotechnical alteration without prior notice. Printed in Germany/Imprimé enallemagne / Ba 89..8
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