HI-MORE CD-EM1 CONTROL SYSTEM OPERATIONAL MANUAL (, June 2004) SPI & EUROMAP (WITH 24-WIRE INTERFACE CABLE) FOR UX(F) SERIES SPRUE PICKER BX(F)-2R SERIES SPRUE PICKER HI-MORE ROBOT CO., LTD. 13-114, HsiaNeiLi, 9 Lin, HeitingLi, ChungLi-City, TaoYuan-Hsien, Taiwan, R.O.C. Phone: +886-3-452-5234 +886-3-462-9685 Fax: +886-3-452-2982 Our website: www.hi-more.com
PURCHASE RECORD 1. DATE: 2. MODEL: 3. SERIAL NUMBER: 4. POWER SPECIFICATION: 4.1 VOLT: 4.2 AMP: 4.3 PHASE: NOTE: 1. CD-EM1 POWER REQUIREMENT: SINGLE PHASE, 100 ~ 250 VAC 2. SUGGESTED AIR SUPPLY: 5.5 Kg/cm 2 (80 psi)
~ INDEX ~ 1 PREFACE 1 2 FEATURES 1 3 CD-EM1 CONTROL SYSTEM 1 4 HAND-HELD CONTROL PENDANT 2 5 BUTTON FUNCTION 3 6 MANUAL OPERATION 4 7 REMOTE ADJUSTMENT 5 ~ 8 8 SELECT, MODIFY, DUPLICATE & WRITE PROGRAM 9 ~ 11 9 FUNCTION SET UP 12 ~ 14 10 SPECIAL FUNCTION SET UP 15 ~ 17 11 ADVANCED SPECIAL FUNCTION 18 12 TIMER SET UP 18 13 MONITORING INPUT / OUTPUT 19 14 STANDARD MOTION SEQUENCES 20 i
14-1 MAIN ARM OPERATION SEQUENCES PROGRAM 00 ~ PROGRAM 11 20 ~ 25 14-2 SUB ARM OPERATION SEQUENCES PROGRAM 12 ~ PROGRAM 15 26 ~ 27 14-3 DOUBLE ARM OPERATION SEQUENCES PROGRAM 16 ~ PROGRAM 19 28 ~ 31 15 ERROR MESSAGE 32 ~ 33 16 HI-MORE DEFINITION OF 37 PINS 34 17 CD-EM1 WIRING DIAGRAM FOR SPI & EUROMAP WITH 24-WIRE INTERFACE CABLE ONLY 35 18 COLOR AND NUMBER CODES OF INTERFACE CABLE AND POWER SUPPLY CABLE 36 ELECTRICAL DRAWINGS POWER SWITCHING BOARD AND CONNECTORS 37 RELAY AND IMM INTERFACE 38 WIRING BOX CONFIGURATION 39 ii
1. PREFACE THIS OPERATIONAL MANUAL INSTRUCTS HOW TO OPERATE CD-EM1 CONTROL SYSTEM (SPI & EUROMAP WITH 24-WIRE INTERFACE CABLE), MAINTENANCE AND SAFETY ISSUES. PLEASE READ THIS MANUAL THOROUGHLY BEFORE START UP TO PREVENT DAMAGE AND INJURY. 2. FEATURES 1. COMPACT HAND HELD CONTROL PENDANT; 2. BI-LINGUISTIC LCD DISPLAY IN ENGLISH AND CHINESE; 3. STANDARD PROGRAM TEMPLATES; 4. SAVE UP TO 100 PROGRAMS IN MEMORY; 5. SELF-DIAGANOSIS, ERROR MESSAGE DISPLAY & ALARM. 3. CD-EM1 CONTROL SYSTEM 1. INCORRECT OPERATION CANNOT MAKE CD-EM1 PERFORM THE TASKS, AND MIGHT POSSIBLY RESULT IN DAMAGES AND INJURIES. WHEN ORDERED WITH OPTIONS, PLEASE ALSO READ OPTIONS' INSTRUCTION MANUAL BEFORE START UP. 2. MAKE SURE THE INSTALLATION ENVIRONMENT IS SAFE FOR CD- EM1 CONTROL SYSTEM. 3. MAKE SURE POWER SUPPLY CABLE AND INTERFACE CABLE ARE WIRED CORRECTLY. ALL GROUND WIRES SHOULD BE GROUNDED ADEQUATELY. 1
ONITORCD-EMIFMERSP16 N1ISERDETIRETEANT.2 ESTOPAuto4. HAND HELD CONTROL PENDANT: (SPI & EUROMAP W/ 24-WIRE INTERFACE CABLE) E-STOP DISPLAY SET UP MANUAL MOTION UNCT4 8 9Y7 MMODIFL3 5 ADCHSWITCH UP: ROBOT IN USE SWITCH DOWN: ROBOT NOT IN USE MANUAL M/C 0 STOP AUTO CABLE RECEPTACLE 2
ODIONIUNTORCEACEADHFYNSERTELIMERutoTONT.P5. BUTTON FUNCTION 1 UP BUTTON 14 RREAD / SAVE AS 2 MMONITORING I/O 15 4 SWING IN / OUT 3 FFUNCTION 16 5 VACUUM ON / OFF 4 LEFT BUTTON 17 SP1 6 SPARE OUTPUT 1 ON / OFF 5 MREMOTE ADJUST 18 TTEACH 6 RIGHT BUTTON 19 NUMBER KEY 7 7 IADDING STEP 20 NUMBER KEY 8 8 DDELETING STEP 21 NUMBER KEY 9 9 DOWN BUTTON 22 EENTER 10 TTIMER 23 MANUAL MANUAL 11 1 M/C UP / DOWN 24 0 PERMIT MOLD CLOSE 12 2 FORWARD / BACKWARD 25 AAUTO 13 3 GRIPPER ON / OFF 26 SSTOP 3
6. MANUAL OPERATION ATTENTION: MAKE SURE SWING ANGLE AND STROKE ADJUSTMENTS ARE IN SAFE POSITION BEFORE MANUAL OPERATION TO PREVENT DAMAGES AND INJURIES. BUTTON DISPLAY BUTTON DISPLAY MANUAL *** MANUAL *** PRESS MOTION KEY 1 *** MANUAL *** ARM DOWN BUTTON DISPLAY BUTTON DISPLAY 2 *** MANUAL *** ARM FORWARD 3 *** MANUAL *** ARM GRIP ON BUTTON DISPLAY BUTTON DISPLAY 4 *** MANUAL *** SWING OUT 5 *** MANUAL *** VACUUM ON BUTTON DISPLAY BUTTON DISPLAY SP1 6 *** MANUAL *** SPARE ON M/C 0 *** MANUAL *** MOLD CLOSE 4
MODIFY7. REMOTE ADJUSTMENT THIS SECTION IS APPLICABLE ON BX MODELS WITH STRIP AND VERTICAL REMOTE ADJUSTMENTS. ATTNETION: IT'S EXTREMELY IMPORTANT TO ADJUST THE ARM DOWN STOPPER, STRIP FORWARD STOPPER AND STRIP BACKWARD STOPPER TO SAFE AREAS BEFORE CONNECTING THE COMPRESSED AIR TO THE ROBOT. 7-1. SAFE AREA STOPPER ADJUSTMENT PROCEDURE BUTTON DISPLAY BUTTON DISPLAY MANUAL *** MANUAL *** PRESS MOTION KEY 1) SET DOWNWARD 2) SET FORWARD 3) SET BACKWARD NOW SELECT IS 01 THE DEFAULT MODE IS MAIN ARM DOWN STOPPER ADJUSTMENT. PLEASE PRESS AND HOLD UP BUTTON TO ADJUST THE STOPPER UP TO SAFE AREA. THEN, PRESS #2 BUTTON 2 TO ENTER FORWARD STOPPER ADJUSTMENT MODE. PLEASE PRESS AND HOLD RIGHT BUTTON TO ADJUST THE STRIP FORWARD STOPPER TO SAFE AREA. THEN, PRESS #3 BUTTON 3 TO ENTER BACKWARD STOPPER ADJUSTMENT MODE. PLEASE PRESS AND HOLD LEFT BUTTON TO ADJUST THE STRIP BACKWARD STOPPER TO SAFE AREA. NOTE: MAKE SURE ALL STOPPERS ARE IN SAFE AREAS. 5
ODIFY7-2. ADJUSTMENT INSIDE MOLD ATTNETION: THIS PROCEDURE SHOULD BE DONE ONLY AFTER ALL STOPPERS HAVE BEEN ADJUSTED TO SAFE AREAS. 7-2-1. ARM DOWN ADJUSTMENT INSIDE MOLD PROCEDURE BUTTON DISPLAY BUTTON DISPLAY MANUAL *** MANUAL *** PRESS MOTION KEY 1 *** MANUAL *** ARM DOWN BUTTON DISPLAY M 1) SET DOWNWARD 2) SET FORWARD 3) SET BACKWARD NOW SELECT IS 01 PLEASE USE UP BUTTON AND DOWN BUTTON TO ADJUST ARM DOWN POSITION. 6
ODIFY7-2-2. ARM FORWARD ADJUSTMENT INSIDE MOLD PROCEDURE BUTTON DISPLAY BUTTON DISPLAY MANUAL *** MANUAL *** PRESS MOTION KEY 2 *** MANUAL *** ARM FORWARD BUTTON DISPLAY BUTTON DISPLAY M 1) SET DOWNWARD 2) SET FORWARD 3) SET BACKWARD 2 1) SET DOWNWARD 2) SET FORWARD 3) SET BACKWARD NOW SELECT IS 01 NOW SELECT IS 02 PLEASE USE LEFT BOTTON AND RIGHT BUTTON TO ADJUST ARM FORWARD POSITION. 7
ODIFY7-2-3. ARM BACKWARD ADJUSTMENT INSIDE MOLD PROCEDURE BUTTON DISPLAY BUTTON DISPLAY MANUAL *** MANUAL *** PRESS MOTION KEY 2 *** MANUAL *** ARM BACKWARD BUTTON DISPLAY BUTTON DISPLAY M 1) SET DOWNWARD 2) SET FORWARD 3) SET BACKWARD 3 1) SET DOWNWARD 2) SET FORWARD 3) SET BACKWARD NOW SELECT IS 01 NOW SELECT IS 03 PLEASE USE LEFT BOTTON AND RIGHT BUTTON TO ADJUST ARM BACKWARD POSITION. BUTTON DISPLAY BUTTON DISPLAY MANUAL *** MANUAL *** PRESS MOTION KEY 1 *** MANUAL *** ARM UP NOTE: WE HAVE FINISHED SETTING ALL STOPPERS, AND THE ARM IS UP AND BACK. 8
EADEACHENTENTENTENTENT8. SELECT, MODIFY, DUPLICA & WRITE PROGRAM 8-1. SELECT PROGRAM BUTTON DISPLAY R**MODULE SELECT** MODULE(0-99)? 00 PLEASE ENTER PROGRAM NUMBER AND HIT ENTER BUTTON.. THIS DISPLAY SHOWS SELECTED PROGRAM NUMBER. 8-2. MODIFY PROGRAM BUTTON DISPLAY T*** TEACH *** LOAD: (0-99)? 00 SAVE: (20-99)? 20 ENTER THE PROGRAM NUMBER TO BE MODIFIED AND THEN ENTER BUTTON.. ENTER THE SAME PROGRAM NUMBER AND THEN ENTER BUTTON AGAIN..BUTTON USE UP BUTTON OR DOWN BUTTON TO FIND THE STEP YOU WANT TO MODIFY. OR USE THE MOTION BUTTON TO SELECT THE MOTION BY PRESSING THE MOTION BUTTON, AND THEN ENTER BUTTON.TO SAVE THIS NEW MOTION. PRESSING UP BUTTON, DOWN BUTTON AND ENTER BUTTON MOTION STEP..PROMPTS THE ROBOT TO IMPLEMENT THIS 9
EADREADENTENTDEL. INS8-3. INSERT STEP BUTTON INSERTIN TEACHING MODE, WE CAN ADD ONE MORE STEP "NO MOTION" BY PRESSING INSERT BUTTON THE MOTION. ERT, AND THEN SELECT 8-4. DELETE STEP BUTTON DELIN TEACHING MODE, WE CAN DELETE ONE STEP BY PRESSING DELETE BUTTON 8-5. DUPLICATE PROGRAM BUTTON DISPLAY R**MODULE COPY** LOAD : (0~99) 00 SAVE : (20~99) 20 THIS DISPLAY SHOWS DUPLICATING PROGRAM. ENTER THE ORIGINAL PROGRAM NUMBER YOU INTEND TO DUPLICATE FROM (FOR EXAMPLE 04). PLEASE PRESS NUMBER BUTTONS M/C 0 4, AND.THEN PRESS ENTER BUTTON. THE CURSOR MOVES DOWN TO THE NEW PROGRAM NUMBER, PLEASE PRESS NUMBER BUTTONS 2 M/C 0 (FOR EXAMPLE 20), AND THEN PRESS.ENTER BUTTON. THE CONTROL SYSTEM PROMPTS IN TEACH MODE OF THE NEW PROGRAM. 10
EACHENTENTENT8-6. WRITE PROGRAM FROM BLANK BUTTON DISPLAY T*** TEACH *** LOAD: (0-99)? 00 SAVE: (20-99)? 20 ENTER THE NEW PROGRAM NUMBER AND THEN ENTER BUTTON.. CURSOR MOVES DOWN. ENTER THE NEW PROGRAM NUMBER AND THEN ENTER BUTTON INTO TEACH MODE..AGAIN, WHICH PROMPTS DISPLAY ** TEACH ** 2002 EJECT 0.00 DELAY 2003 NO 0.10 COMMAND 2004 CYCLE END CURSOR BLINKS ON "NO COMMAND", PLEASE SELECT THE MOTION BY PRESSING THE MOTION BUTTON, AND THEN ENTER BUTTON.. THE ROBOT PROMPTS TO IMPLEMENT THIS MOTION. PLEASE USE MODIFY, INSERT AND DELETE TO FINISH THIS PROGRAM. 11
UNCFUN9. FUNCTION SET UP THERE ARE 5 FUNCTIONS TO SET UP, PLEASE PRESS UP BUTTON OR DOWN BUTTON TO GO THROUGH EACH FUNCTION SET UP DISPLAY. PLEASE PRESS FUNCTION BUTTON CTO ENTER FUNCTION SET UP MODE. 9-1. SET UP EJECTOR LINK BUTTON DISPLAY FFUNCTION SELECT ITEM: 01 EJECTOR LINK: OFF PRESS <= => KEY USE LEFT BOTTON OR RIGHT BUTTON TO TOGGLE BETWEEN "ON" AND "OFF". NOTE: 1. WHEN EJECTOR LINK IS OFF, EJECTOR DELAY TIMER BEGINS AT THE MOMENT WHEN ARM DOWN MOTION STARTS. 2. WHEN EJECTOR LINK IS ON, EJECTOR DELAY TIMER BEGINS AT THE MOMENT WHEN STRIP FORWARD MOTION STARTS. 3. WHEN EJECTOR LINK IS ON, THIS PROGRAM SHOULD RUN IN L- SHAPE MOTION, WHICH IS IN THE SEQUENCE OF ARM DOWN, STRIP FORWARD AND GRIP. OTHERWISE, EJECTOR WILL EJECT ONLY AFTER SEEING STRIP FORWARD SEQUENCE. 12
9-2. SET UP MAIN ARM GRIP SWITCH BUTTON DISPLAY FUNCTION SELECT ITEM: 02 MGRIP TS: NORMAL PRESS <= => KEY USE LEFT BOTTON OR RIGHT BUTTON TO SELECT MAIN GRIP SWITCH "NORMAL", "REVERSE" OR "NOT IN USE". NOTE: 1. NORMAL: WHEN MAIN ARM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEEDS TO SEE LS-4 VERIFICATION INPUT ON. 2. INVERT: WHEN MAIN ARM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEEDS TO SEE LS-4 VERIFICATION INPUT OFF. 3. OFF: WHEN MAIN ARM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEGLECTS LS-4 VERIFICATION INPUT. 9-3. SET UP SUB ARM GRIP SWITCH BUTTON DISPLAY FUNCTION SELECT ITEM: 03 SGRIP TS: NORMAL PRESS <= => KEY USE LEFT BOTTON OR RIGHT BUTTON TO SELECT SUB ARM GRIP SWITCH "NORMAL", "REVERSE" OR "NOT IN USE". NOTE: 1. NORMAL: WHEN SUB MAIN ARM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEEDS TO SEE LS-5 VERIFICATION INPUT ON. 2. INVERT: WHEN SUB ARM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEEDS TO SEE LS-5 VERIFICATION INPUT OFF. 3. OFF: WHEN SUB ARM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEGLECTS LS-5 VERIFICATION INPUT. 13
9-4. SET UP VACUUM VERIFICATION SWITCH BUTTON DISPLAY FUNCTION SELECT ITEM: 04 VACCU TS: ON PRESS <= => KEY USE LEFT BOTTON OR RIGHT BUTTON TO SELECT VACUUM GRIP SWITCH "IN USE", "REVERSE" OR "NOT IN USE". NOTE: 1. NORMAL: WHEN VACUUM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEEDS TO SEE LS-6 VERIFICATION INPUT ON. 2. OFF: WHEN VACUUM GRIP SOLENOID OUTPUT SIGNAL TURNS ON, CD-EM1 NEGLECTS LS-6 VERIFICATION INPUT. 9-5. SET UP HOME POSITION BUTTON DISPLAY FUNCTION SELECT ITEM: 05 STAND-BY: IN PRESS <= => KEY USE LEFT BOTTON OR RIGHT BUTTON TO SELECT "HOME POSITION" TO BE INSIDE OR OUTSIDE INJECTION MOLDING MACHINE. 14
NT.UNUNC10. SPECIAL FUNCTION SET UP THERE ARE 6 SPECIAL FUNCTIONS TO SET UP, PLEASE PRESS UP BUTTON OR DOWN BUTTON TO GO THROUGH EACH SPECIAL FUNCTION SET UP DISPLAY. TO ENTER SPECIAL FUNCTION SET UP PAGE, BUTTON PASSWORD 3386 BUTTON FCFE3 3 SP3 8 SP1 6 10-1. SPARE OUTPUT SIGNAL DISPLAY SPECIAL FUNCTION ITEM: 01 COUNTING: 00 PRESS NUM. KEY SPECIAL FUNCTION 01 CONTROLS THE SPARE OUTPUT ONCE FOR EVERY HOW MANY CYCLES. IF SET 00, THIS SPARE OUTPUT TURNS ON EVERY CYCLE. IF SET 05, THIS SPARE OUTPUT TURNS ON EVERY 5 CYCLES. 10-2. MAIXMUM AUTOMATIC WAITING TIMER DISPLAY SPECIAL FUNCTION ITEM : 02 CYC TIME: 0600 PRESS NUM. KEY SPECIAL FUNCTION 02 CONTROLS THE MAXIMUM WAITING TIMER, AFTER WHICH THE ROBOT HAS BEEN SET IN AUTOMATIC MODE BUT NOT STARTED ANY STEP, FOR THE ALARM TO TURN ON. IF SET 600, THE ALARM TURNS ON IF THE ROBOT HAS BEEN SET IN AUTOMATIC AND NOT STARTED FOR 600 SECONDS. 15
10-3. MAIXMUM ALARM TIMER DISPLAY SPECIAL FUNCTION ITEM : 03 ALARM TIME:9999 PRESS NUM. KEY SPECIAL FUNCTION 03 CONTROLS THE MAXIMU, ALARM TIMER, AFTER WHICH THE ROBOT ALARM STOPS. IF SET 9999, THE ALARM KEEPS ON FOR 9999 SECONDS AND THEN TURNS OFF. 10-5. SET UP HOME POSITION (SAME AS 9-5) DISPLAY SPECIAL FUNCTION ITEM : 05 STAND-BY : IN PRESS <= => KEY SPECIAL FUNCTION 05 CONTROLS "HOME POSITION" TO BE INSIDE OR OUTSIDE INJECTION MOLDING MACHINE. IF "OUT", "HOME POSITION" IS OUTSIDE INJECTION MOLDING MACHINE. 10-6. RUNNING MODE DISPLAY SPECIAL FUNCTION ITEM : 06 TEST RUN : OFF PRESS <= => KEY SPECIAL FUNCTION 06 CONTROLS THE ROBOT TO RUN IN TEST MODE OR PRODUCTION MODE. IF SET OFF, THE ROBOT CAN RUN IN AUTOMATIC WHILE ONLY MONITORING E-STOP, MOLD FULLY OPEN AND SAFETY GATE SIGNALS FROM I.M.M. 16
10-7. REJECTED CYCLES WHEN SEEING REJECT PART SIGNAL DISPLAY SPECIAL FUNCTION ITEM : 07 BAD COUNT : 01 PRESS NUM. KEY SPECIAL FUNCTION 07 CONTROLS THE NUMBER OF CYCLES OF SHOTS TO BE RELEASED IN REJECT PART SEQUENCES WHEN SEEING REJECT PART SIGNAL FROM I.M.M. IF SET 3, THE ROBOT RELEASES 3 CONTINUOUS CYCLES IN REJECT PART SEQUENCES WHENEVER SEEING REJECT PART SIGNAL FROM I.M.M. 17
UNUNCEADIMERENT11. ADVANCED SPEICAL FUNCTION THIS ADVANCED SPECIAL FUCTION PROMPTS TO DELETE ALL EXISTING PROGRAMS IN THE CONTROL SYSTEM MEMORY, AFTER WHICH ALL SETUPS ARE PROMPTED BACK TO ORIGINAL MANUFACTURER S VALUES. THIS ADVANCED SPECIAL FUNCTION ALSO ALLOWS USERS TO SELECT BETWEEN SINGLE-ARM AND DOUBLE-ARM CONFIGURATIONS. BUTTON PASSWORD 7752 BUTTON FCFSP2 7 SP2 7 5 2 RDISPLAY 1) CLEAR TL9346 2) SELECT ARM PLEASE SELECT? PRESSING 1 WILL CLEAR THE MEMORY AND RESET TO THE DEFAULT SINGLE-ARM CONFIGURATION. PRESSING 2 WILL ENTER SINGLE ARM OR DOUBLE ARM CONFIGURATION SELECTION PAGE. 12. TIMER SET UP BUTTON DISPLAY T***TIMING MODIFY*** 2000 PRO- DUCE 00000 2001 START DELAY 0.00 IN THIS DISPLAY, TIMER CAN BE MODIFIED DURING "STOP" AND "AUTOMATIC" MODE. PLEASE USE UP BUTTON AND DOWN BUTTON TO SELECT THE TIMER YOU WANT TO MODIFY. ENTER NEW TIMER VALUE, AND THEN PRESS ENTER BUTTON OVER-WRITE THE OLD VAULE..TO 18
ONITOR13. MONITORING INPUT / OUTPUT BUTTON DISPLAY MI/O MONITOR LS INPUT 123456 ONGABIUDS 000XX OOOOOOXO SOL OUTPUT 1234567 ZMECS XXXXX XOOOO O : SIGNAL ON; X : SIGNAL OFF; L S I N P U T 1 2 3 4 5 6 O N G A B I U D S X O O X X X O O O O X X X X X S O L O U T P U T 1 2 3 4 5 6 7 Z M E C S X X X X X X X X O O O O LS (SWITCH TO ROBOT CONTROLLER) INPUT (INJECTION MOLDING MACHINE TO ROBOT) 1 SWING OUT LIMIT SWITCH O MOLD FULLY OPEN SIGNAL 2 SWING IN LIMIT SWITCH N 3-PLATEN CENTER MOLD 3 ARM RETRACT LIMIT SWITCH SIGNAL 4 MAIN ARM GRIP G MOVABLE GATES & GUARDS VERIFICATION LIMIT SWITCH CLOSED SIGNAL 5 SUB-ARM GRIP VERIFICATION A FULLY AUTOMATIC SIGNAL LIMIT SWITCH B REJECT PART SIGNAL 6 VACUUM DIFFERENTIAL I MOLD FULLY CLOSED SIGNAL SWITCH U ROBOT NOT IN USE D SPARE, NOT APPLICABLE S EMERGENCY STOP SIGNAL SOL (ROBOT CONTROLLER TO SOLENOID VALVE) OUTPUT (ROBOT TO INJECTION MOLDING MACHINE) 1 SWING OUT SOLENOID VALVE Z ALARM SIGNAL 2 SWING IN SOLENOID VALVE M PERMIT CLAMP MOTION 3 ARM DESCENT SOLENOID E PERMIT EJECTOR FORWARD VALVE C PERMIT CLAMP CLOSE 4 STRIP (KICK) FORWARD S EMERGENCY STOP SOLENOID VALVE 5 MAIN ARM GRIP SOLENOID VALVE 6 VACUUM SOLENOID VALVE 7 SPARE OUTPUT SIGNAL 19
14. STANDARD MOTION SEQUENCES 14-1. MAIN ARM OPERATION SEQUENCES (PROGRAM 00 ~ PROGRAM 11) PROGRAM 00: 0000 PRODUCTION VOLUME 0001 MOLD OPEN DELAY TIMER 0002 EJECTOR DELAY TIMER 8 9 12 0003 MAIN ARM DESCENT 0004 STRIP FORWARD 0005 VACUUM ON 3 11 0006 STRIP BACKWARD 0007 MAIN ARM RETRACT 0008 SWING OUT 0009 2ND MAIN ARM DESCENT 0010 VACUUM OFF 0011 2ND MAIN ARM RETRACT 0012 SWING IN M OV IN G 6 5 7 4 ST AT IO NA RY 10 PROGRAM 01: 0100 PRODUCTION VOLUME 0101 MOLD OPEN DELAY TIMER 0102 EJECTOR DELAY TIMER 0103 MAIN ARM DESCENT 0104 GRIP ON 0105 STRIP BACKWARD 0106 MAIN ARM RETRACT 0107 SWING OUT 0108 2ND MAIN ARM DESCENT 0109 GRIP OFF 0110 2ND MAIN ARM RETRACT 0111 SWING IN 0112 STRIP FORWARD MOVING 3 11 12 7 3 10 8 6 4 5 STATIONARY 9 20
PROGRAM 02: 0200 PRODUCTION VOLUME 0201 MOLD OPEN DELAY TIMER 0202 EJECTOR DELAY TIMER 0203 MAIN ARM DESCENT 0204 GRIP ON 0205 STRIP FORWARD 12 7 3 11 8 10 0206 MAIN ARM RETRACT 0207 SWING OUT 0208 2ND MAIN ARM DESCENT 0209 GRIP OFF 0210 2ND MAIN ARM RETRACT 0211 SWING IN 0212 STRIP BACKWARD MOVING 6 5 4 STATIONARY 9 PROGRAM 03: 0300 PRODUCTION VOLUME 0301 MOLD OPEN DELAY TIMER 0302 EJECTOR DELAY TIMER 14 3 9 13 0303 STRIP FORWARD 0304 MAIN ARM DESCENT 0305 STRIP BACKWARD 0306 GRIP ON 0307 STRIP FORWARD 0308 MAIN ARM RETRACT 0309 SWING OUT 0310 2ND MAIN ARM DESCENT 0311 GRIP OFF MOVING 4 5 8 7 6 10 STATIONARY 12 11 0312 2ND MAIN ARM RETRACT 0313 SWING IN 0314 STRIP BACKWARD 21
PROGRAM 04: 0400 PRODUCTION VOLUME 0401 MOLD OPEN DELAY TIMER 0402 EJECTOR DELAY TIMER 0403 MAIN ARM DESCENT 0404 STRIP FORWARD 0405 GRIP ON 0406 STRIP BACKWARD 0407 MAIN ARM RETRACT 0408 SWING OUT 0409 2ND MAIN ARM DESCENT 0410 GRIP OFF 0411 2ND MAIN ARM RETRACT 0412 SWING IN MOVING 8 9 3 12 STATIONARY 11 6 7 10 5 4 PROGRAM 05: 0500 PRODUCTION VOLUME 0501 MOLD OPEN DELAY TIMER 0502 EJECTOR DELAY TIMER 0503 STRIP FORWARD 9 4 3 0504 MAIN ARM DESCENT 0505 STRIP BACKWARD 0506 GRIP ON 0507 STRIP FORWARD 0508 GRIP OFF 0509 MAIN ARM RETRACT MOVING 5 8 6 7 STATIONARY 22
PROGRAM 06: 0600 PRODUCTION VOLUME 0601 MOLD OPEN DELAY TIMER 0602 EJECTOR DELAY TIMER 0603 MAIN ARM DESCENT 8 3 0604 STRIP FORWARD 0605 GRIP ON 0606 STRIP BACKWARD 0607 GRIP OFF 0608 MAIN ARM RETRACT MOVING 5 6 7 4 STATIONARY PROGRAM 07: 0700 PRODUCTION VOLUME 3 0701 MOLD OPEN DELAY TIMER 0702 EJECTOR DELAY TIMER 0703 STRIP FORWARD 0704 MAIN ARM DESCENT 0705 GRIP ON 0706 STRIP BACKWARD 0707 GRIP OFF 0708 MAIN ARM RETRACT MOVING 4 5 6 7 8 STATIONARY 23
PROGRAM 08: 0800 PRODUCTION VOLUME 8 3 0801 MOLD OPEN DELAY TIMER 0802 EJECTOR DELAY TIMER 0803 MAIN ARM DESCENT 0804 GRIP ON 0805 STRIP FORWARD 7 0806 GRIP OFF 0807 MAIN ARM RETRACT 0808 STRIP BACKWARD MOVING 6 5 4 STATIONARY PROGRAM 09: 0900 PRODUCTION VOLUME 0901 MOLD OPEN DELAY TIMER 0902 EJECTOR DELAY TIMER 0903 MAIN ARM DESCENT 14 9 13 0904 STRIP FORWARD 0905 GRIP ON 0906 VACUUM ON 0907 STRIP BACKWARD 0908 MAIN ARM RETRACT 0909 SWING OUT 0910 2ND MAIN ARM DESCENT 0911 VACUUM OFF 0912 GRIP OFF MOVING 6 8 3 10 7 5 4 STATIONARY 12 11 0913 2ND MAIN ARM RETRACT 0914 SWING IN 24
PROGRAM 10: 1000 PRODUCTION VOLUME 1001 MOLD OPEN DELAY TIMER 1002 EJECTOR DELAY TIMER 15 16 9 10 1003 MAIN ARM DESCENT 1004 STRIP FORWARD 1005 GRIP ON 1006 VACUUM ON 1007 STRIP BACKWARD 1008 MAIN ARM RETRACT 1009 SWING OUT MOVING 8 3 7 5 4 STATIONARY 14 13 11 12 1010 2ND MAIN ARM DESCENT 1011 GRIP OFF 6 1012 STRIP FORWARD 1013 VACUUM OFF 1014 2ND MAIN ARM RETRACT 1015 STRIP BACKWARD 1016 SWING IN PROGRAM 11: 1100 PRODUCTION VOLUME 1101 MOLD OPEN DELAY TIMER 1102 EJECTOR DELAY TIMER 1103 MAIN ARM DESCENT 1104 STRIP FORWARD 1105 GRIP ON 1106 VACUUM ON 1107 STRIP BACKWARD 1108 MAIN ARM RETRACT 1109 SWING OUT 1110 2ND MAIN ARM DESCENT 1111 VACUUM OFF 1112 2ND MAIN ARM RETRACT 1113 3RD MAIN ARM DESCENT 1114 GRIP OFF 1115 3RD MAIN ARM RETRACT 1116 SWING IN MOVING 25 6 13 12 8 3 10 7 5 4 16 9 STATIONARY 11 15 14
14-2. SUB ARM OPERATION SEQUENCES (PROGRAM 12 ~ PROGRAM 15) PROGRAM 12: 1200 PRODUCTION VOLUME 1201 MOLD OPEN DELAY TIMER 1202 EJECTOR DELAY TIMER 13 12 8 1203 SUB-ARM STRIP BACKWARD 1204 SUB-ARM DESCENT 1205 SUB-ARM GRIP ON 1206 SUB-ARM STRIP FORWARD 1207 SUB-ARM RETRACT 1208 SWING OUT 1209 SUB-ARM 2ND DESCENT 1210 SUB-ARM GRIP OFF 1211 SUB-ARM 2ND RETRACT 1212 SWING IN MOVING 3 4 7 6 5 9 STATIONARY 11 10 PROGRAM 13: 1300 PRODUCTION VOLUME 1301 MOLD OPEN DELAY TIMER 1302 EJECTOR DELAY TIMER 1303 SUB-ARM DESCENT 1304 SUB-ARM STRIP BACKWARD 3 8 12 9 11 1305 SUB-ARM GRIP ON 1306 SUB-ARM STRIP FORWARD 1307 SUB-ARM RETRACT 1308 SWING OUT 1309 SUB-ARM 2ND DESCENT 1310 SUB-ARM GRIP OFF 1311 SUB-ARM 2ND RETRACT MOVING 4 7 6 5 STATIONARY 10 1312 SWING IN 26
PROGRAM 14: 1400 PRODUCTION VOLUME 1401 MOLD OPEN DELAY TIMER 1402 EJECTOR DELAY TIMER 9 3 1403 SUB-ARM STRIP BACKWARD 1404 SUB-ARM DESCENT 1405 SUB-ARM GRIP ON 1406 SUB-ARM STRIP FORWARD 1407 SUB-ARM GRIP OFF 1408 SUB-ARM RETRACT MOVING 8 4 7 5 6 STATIONARY PROGRAM 15: 1500 PRODUCTION VOLUME 3 1501 MOLD OPEN DELAY TIMER 1502 EJECTOR DELAY TIMER 1503 SUB-ARM DESCENT 1504 SUB-ARM STRIP BACKWARD 1505 SUB-ARM GRIP ON 1506 SUB-ARM STRIP FORWARD 1507 SUB-ARM GRIP OFF 1508 SUB-ARM RETRACT MOVING 8 7 4 6 5 STATIONARY 27
14-3. DOUBLE-ARM OPERATION SEQUENCES (PROGRAM 16 ~ PROGRAM 19) PROGRAM 16: 1600 PRODUCTION VOLUME 1601 MOLD OPEN DELAY TIMER 1602 EJECTOR DELAY TIMER 1603 MAIN ARM AND SUB-ARM DESCENT 1604 MAIN ARM STRIP FORWARD AND SUB-ARM STRIP BACKWARD 1605 MAIN ARM GRIP ON AND SUB-ARM GRIP ON 1606 MAIN ARM STRIP BACKWARD AND SUB-ARM STRIP FORWARD 1607 MAIN ARM AND SUB-ARM RETRACT 1608 MAIN ARM STRIP FORWARD AND SUB-ARM STRIP BACKWARD 1609 SWING OUT 1610 MAIN ARM AND SUB-ARM 2ND DESCENT 1611 MAIN ARM GRIP OFF 1612 SUB-ARM GRIP OFF 1613 MAIN ARM AND SUB-ARM 2ND RETRACT 1614 SWING IN 1615 MAIN ARM STRIP BACKWARD AND SUB-ARM STRIP FORWARD MOVING 15 9 15 14 8 7 6 5 4 3 8 7 6 5 4 10 STATIONARY 11 13 12 28
PROGRAM 17: 1700 PRODUCTION VOLUME 1701 MOLD OPEN DELAY TIMER 1702 EJECTOR DELAY TIMER 1703 MAIN ARM AND SUB-ARM DESCENT 1704 MAIN ARM STRIP FORWARD AND SUB-ARM STRIP BACKWARD 1705 MAIN ARM VACUUM ON 1706 SUB-ARM GRIP ON 1707 MAIN ARM STRIP BACKWARD AND SUB-ARM STRIP FORWARD 1708 MAIN ARM AND SUB-ARM RETRACT 1709 MAIN ARM STRIP FORWARD AND SUB-ARM STRIP BACKWARD 1710 SWING OUT 1711 MAIN ARM AND SUB-ARM 2ND DESCENT 1712 MAIN ARM VACUUM OFF 1713 SUB-ARM GRIP OFF 1714 MAIN ARM AND SUB-ARM 2ND RETRACT 1715 SWING IN 1716 MAIN ARM STRIP BACKWARD AND SUB-ARM STRIP FORWARD MOVING 16 16 10 9 9 3 8 8 7 7 5 4 4 6 15 STATIONARY 11 12 14 13 29
PROGRAM 18: 1800 PRODUCTION VOLUME 1801 MOLD OPEN DELAY TIMER 1802 EJECTOR DELAY TIMER 1803 MAIN ARM AND SUB-ARM DESCENT 1804 MAIN ARM STRIP FORWARD AND SUB-ARM STRIP BACKWARD 1805 MAIN ARM GRIP ON AND SUB-ARM GRIP ON 1806 MAIN ARM STRIP BACKWARD AND SUB-ARM STRIP FORWARD 1807 SUB-ARM GRIP OFF 1808 MAIN ARM AND SUB-ARM RETRACT 1809 SWING OUT 1810 MAIN ARM 2ND DESCENT 1811 MAIN ARM GRIP OFF 1812 MAIN ARM 2ND RETRACT 1813 SWING IN MOVING 8 6 5 4 3 13 9 8 7 6 4 5 10 STATIONARY 12 11 30
PROGRAM 19: 1900 PRODUCTION VOLUME 1901 MOLD OPEN DELAY TIMER 1902 EJECTOR DELAY TIMER 1903 MAIN ARM AND SUB-ARM DESCENT 1904 MAIN ARM STRIP FORWARD AND SUB-ARM STRIP BACKWARD 1905 MAIN ARM VACUUM ON 1906 SUB-ARM GRIP ON 1907 MAIN ARM STRIP BACKWARD AND SUB-ARM STRIP FORWARD 1908 SUB-ARM GRIP OFF 1909 MAIN ARM AND SUB-ARM RETRACT 1910 SWING OUT 1911 MAIN ARM 2ND DESCENT 1912 MAIN ARM VACUUM OFF 1913 MAIN ARM 2ND RETRACT 1914 SWING IN 14 MOVING 3 9 10 9 11 7 8 7 5 4 4 6 STATIONARY 13 12 31
15. ERROR MESSAGE ERROR NUMBER ERROR DESCRIPTION ERROR NUMBER ERROR DESCRIPTION 01 LS1 ON LS2 ON 12 SOL5 ON LS4 ON 02 LS3 ON 13 SOL9 ON LS5 ON 03 LS3 OFF 31 LS3 OFF NOT HOME YET 04 SOL6 ON LS6 OFF 05 SOL5 ON LS4 OFF 06 SOL9 ON LS5 OFF 07 SOL6 ON LS6 OFF 08 SOL5 ON LS4 OFF 09 SOL9 ON LS5 OFF 10 SOL1 ON LS1 OFF 11 SOL1 OFF LS2 OFF 32 LS2 OFF NOT HOME YET 33 LS1 ON NOT HOME YET 34 LS8 OFF NOT HOME YET 35 LS7 OFF NOT HOME YET 45 SOL3 ON BEFORE SWING OUT 46 SOL8 ON BEFORE SWING OUT 47 LS3 OFF BEFORE SWING IN 50 LS7 ON LS8 OFF 32
ERROR NUMBER ERROR DESCRIPTION 51 LS1 OFF LS2 OFF 52 SOL5 ON BEFORE ARM DESCENT 53 SOL9 ON BEFORE ARM DESCENT 54 SOL6 ON BEFORE ARM DESCENT 55 LS7 OFF BEFORE ARM DESCENT 56 LS8 OFF BEFORE ARM DESCENT 57 LS9 OFF BEFORE ARM DESCENT 58 LS7 ON LS9 OFF 59 NO "MOLD OPEN" AFTER TIMER 60 ARM DESCENT LS7 OFF 61 ARM DESCENT LS8 OFF 62 LS15 OFF 33
16. HI-MORE DEFINITION OF 37 PINS 1 3-PLATEN CENTER MOLD LS N 2 SWING OUT LIMIT SWITCH LS 1 3 SWING IN LIMIT SWITCH LS 2 4 VACUUM DIFFERENTIAL SWITCH LS 6 5 ARM RETRACT LIMIT SWITCH LS 3 6 MAIN ARM GRIP VERIFICATION LIMIT SWITCH LS 4 7 REJECT PART SIGNAL IN B 8 SUB-ARM STRIP (KICK) FORWARD SOLENOID VALVE 9 MAIN ARM STRIP (KICK) FORWARD SOLENOID VALVE SOL 4 10 MAIN ARM GRIP SOLENOID VALVE SOL 5 11 SWING OUT SOLENOID VALVE SOL 1 12 VACUUM SOLENOID VALVE SOL 6 13 SUB-ARM DESCENT SOLENOID VALVE SOL 8 14 PERMIT CLAMP MOTION OUTPUT M 15 NETURAL 16 24V GND 17 24V GND 18 24V 19 24V 20 5V 21 5V 22 5V GND 23 5V GND 24 EMERGENCY STOP SIGNAL IN S 25 SUB-ARM GRIP VERIFICATION LIMIT SWITCH LS 5 26 MOLD FULLY CLOSED SIGNAL IN I 27 FULLY AUTOMATIC SIGNAL IN A 28 MOVABLE GATES & GUARDS CLOSED SIGNAL IN G 29 MOLD FULLY OPEN SIGNAL IN O 30 MAIN ARM DESCENT SOLENOID VALVE SOL 3 31 SWING IN SOLENOID VALVE SOL 2 32 ALARM SIGNAL TO INJECTION MOLDING MACHINE OUT Z 33 SUB-ARM GRIP SOLENOID VALVE SOL 9 34 SPARE OUTPUT SOL 7 35 E-STOP SIGNAL TO INJECTION MOLDING MACHINE OUT S 36 PERMIT EJECTOR FORWARD OUT E 37 PERMIT CLAMP CLOSE OUT C 34
17. CD-EM1 WIRING DIAGRAM: FOR SPI AND EUROMAP WITH 24-WIRE INTERFACE CABLE ONLY (ROBOT) AC 100V ~ 250V BROWN R BLUE S AC (INJECTION MOLDING MACHINE) POWER SUPPLY (100 ~ 250 VAC) GROUND YELLOW / GREEN E GROUND REJECT PARTS FULL AUTO PURPLE / BLACK 8 GREEN / BLACK 10 REJECT PARTS FULL AUTO MOLD FULLY OPEN COMMON INJECTION SIGNAL RED 2 GREY 16 YELLOW / BLACK 12 MOLD FULLY OPEN COMMON INJECTION SIGNAL BLUE / BLACK 3 SAFETY GATE GREY / BLACK 11 SAFETY GATE PURPLE / WHITE 1 E-STOP INPUT BROWN / WHITE 9 E-STOP INPUT BLUE / WHITE 19 E-STOP OUTPUT RLY3 GREEN / WHITE 27 E-STOP OUTPUT PERMIT EJECTOR FORWARD RLY4 BROWN 22 PINK 32 EJECTOR FORWARD PERMIT CLAMP CLOSE RLY2 YELLOW 17 ORANGE 32 CLAMP CLOSE BLUE 18 PERMIT CLAMP MOTION RLY2 PURPLE 26 CLAMP MOTION 35
18. COLOR AND NUMBER CODES OF INTERFACE CABLE AND POWER SUPPLY CABLE 6-METER-LONG SPI AND EUROMAP PERMISSIVE INTERFACE CABLE (P/N: PLS-2826-PF) CONNECTOR PIN NUMBER WIRE COLOR RING TAG NUMBER 1 PURPLE 26 2 BLUE 18 3 ORANGE 32 4 YELLOW 17 5 PINK 32 6 BROWN 22 7 GREEN / WHITE 27 8 BLUE / WHITE 19 9 BROWN / WHITE 9 10 PURPLE / WHITE 1 11 GRAY / WHITE 11 12 BLUE / BLACK 3 13 YELLOW / BLACK 12 14 GRAY 16 15 RED 2 16 GREEN / BLACK 10 17 PURPLE / BLACK 8 18 AND 22 BLACK R 19 AND 23 GREEN E 20 AND 24 WHITE S 21 PINK / BLACK N/A 6-METER-LONG SPI AND EUROMAP POWER SUPPLY CABLE (P/N: PLS-203-PF), 100 ~ 250 VAC, SINGLE PHASE CONNECTOR PIN NUMBER WIRE COLOR 1 BROWN R 2 BLUE S 3 GREEN E RING TAG NUMBER 36
37
38
39