Samsara VS2 Series Vision System

Transcription

1 Samsara VS2 Series Vision System CLOUD-MANAGED VS2 VISION SYSTEM DATASHEET Samsara s VS2-series machine vision system combines next-generation processing power with builtin cloud storage and reporting to reduce production defects and enable faster, easier, more reliable quality management. OVERVIEW Samsara s VS2-series machine vision system is an easy-to-deploy, easy-to-monitor quality management system that makes automated product inspection affordable and fast to deploy across many production lines. The system combines built-in connectivity and automated traceability reporting with advanced image processing capabilitiy to reduce defects and make previously complex inspection challenges affordable. Centrally managed and deployed verification programs reduce downtime and line setup, while out-of-the-box traceability reporting and defect alerting increase operational compliance, productivity, and quality. APPLICATIONS Food & Beverage 1D/2D code reading Label printing, matching, and positioning Lot, batch, expiration text verification Fill and seal inspection Pharmaceuticals Blister, vial counting Serial number, 1D/2D code reading Fill and safety seal verification Distribution, Warehouse, and Logistics Multi-label, multi-code scanning Pallet verification HIGHLIGHTS Built-in WiFi, Ethernet, and cloud configuration allows for deployments in minutes rather than weeks Automatically report on and track traceability and quality metrics with no extra IT hardware Cloud dashboard makes inspection and quality reporting easy to install, operate, and monitor Integrates with exsiting MES/production systems to automate quality checks

2 Powerful, Easy-to-Configure Vision Applications Samsara s inspection system makes it intuitive and fast to setup 100% vision verification for the most common quality-management challenges without time-consuming training for every new product or label. The vision interface is securely accessible anywhere without special IT access and can be monitored, configured, and updated centrally for every line. C O D E M ATC H I N G, L A B E L P R I N T I N G, A N D A P P L I C AT I O N V E R I F I C AT I O N Verify and match against all 1D/2D barcodes, confirm product label match and alignment/centering, automatically detect the presence of lot numbers and batch codes, and evaluate best-by dates according the SKU being produced ADDITIONAL FEATURES UNDER DEVELOPMENT P R O D U C T C O U N T A N D B OT T L I N G V E R I F I C AT I O N Monitor filling processes to minimize scrap by confirming proper fill level, case packaging, and presence of safety seals P R O D U C T D E TA I L A N D Q UA L I T Y V E R I F I C AT I O N E a s i l y p ro g ra m ve r i f i c a t i o n o f p ro d u c t d e ta i l s l i ke c o l o r, s i z e, c o u n t, tex t u re, a n d o b j e c t p re s e n c e

3 Integrated Traceability, Remote Monitoring, and Reporting The VS2 s always-connected architecture means that quality and plant managers can monitor the historical performance of every line without the purchase or setup of additional servers, databases, or systems. CENTRAL CONFIGURATION AND INTEGRATION Central configuration of VS2 cameras means common programs can be easily deployed or modified across every line. New product SKUs can be quickly configured with a single click. VS2s also integrate with existing production systems, PLCs, and historians to allow automatic product changeovers and fast deployments with minimal change to operators existing processes. AUTOMATIC PRODUCT IMAGES AND TRACEABILITY Every product image - from every run - is easily accessible and searchable, as is quality performance across lines. Use builtin secure, online traceability reporting to quickly verify that troublesome line performance has been resolved, or instantly answer customer reporting requests with always-available production reports from any date range, including rate and quality statistics and product images. HMI/RECIPE MANAGEMENT AND EASY CHANGEOVERS VS2 controllers host on-line and remotely accessible HMI Recipe Managers that allow operators to quickly specify characteritstics of a product run and identify current run status or if there has been a rejection or quality issue. Easily deploy vision cameras across every line with built-in traceability reporting, live remote monitoring, and quality analysis

4 Technical Specifications Enclosure Dimensions Operating Temperature Material Ingress Protection Industrial Connectors Integrated Illumination External Illumination Imaging Sensor Sensor Type Resolution Acquisition Rate Exposure Time Installed Distance Field of View Camera: 126 x 71 x 58mm (5.0 x 2.8 x 2.3 inches) Controller: 105 x 152 x 48mm (4.1 x 6.0 x 1.9 inches) Cables (included): 5m 0 to 50 C Controller: UV-stabilized polycarbonate, Aluminium Mounting brackets: Powder-coated/corrosion-resistant stainless steel IP67 (Camera and Controller and cable connections are all washdown-rated) Power/IO: Bayonet-locking, IP67 Camera: Bayonet-locking, IP67 Ethernet: RJ45 with included IP67 waterproof cap White LEDs (5000K, integrated/internal) Contact Samsara for options 1/3 monochrome CMOS with global shutter 1280 (H) x 960 (V) pixels 20 frames per second 1/10,000 to 1/100 second 6 to 11 (152 mm to 280mm) Power, Inputs, and Outputs Power Triggering Input Reject Output PLC / API 145 x 105mm at 152mm (5.7 x 4.1 at 6 ) 243 x 185mm at 280mm (9.6 x 7.3 at 11 ) 10V to 17V NPN/PNP supported (no software configuration required) NPN/PNP supported (no software configuration required) Modbus TCP HTTP via REST API See VS2 Integration Guide for details Connectivity, Traceability, and Quality Management Ethernet WiFi Traceability Dashboard Image History Quality Analysis Remote Access Data Security 10/100 Mbps (10/100 Base-T) WiFi b/g/n Included Barcode Reading / Inspection Supported Types 2/sec maximum across all conditions (pass/fail); unlimited storage All runs, match rate and statistics, traceable to individual products Integrated, secure live monitoring and remote configuration with no additional hardware All dashboard connectivity secured out-of-the-box via SSL with 256-bit AES encryption (the encryption standard for sensitive data including military and financial applications) UPC-A, UPC-E, EAN-8, EAN-13, EAN-2, EAN-5 Add-On, Interleaved-Two-of-Five (ITF), Code 32 Italian Pharmacode, Code 39, Code 93, Code 128, Code 25, Code 11, DotCode, MSI Plessey, GS1 Databar, QR Code, Micro QR Code, Data Matrix, PDF417, MicroPDF417, Codabar, Aztec Code, MaxiCode, GS1 Composite Codes, KIX, RM4SCC

5 What s included: 1x Controller Power/IO Cable 1 Camera Controller 1 Camera 1x Camera Cable 1 Controller Mounting Plate 4x Self-Tapping Screws 4x Flat-End Screws 1x Camera Mount 1x 1/4-20 Flat-End Screw 4x M4 Flat-End Screws Not pictured: Wall power adapter and barrel connectors for easy trial setup Controller and Camera Dimensions: 71mm 58mm 126mm 163mm 105mm 48mm Power/IO Cable Wiring Diagram Pin Signal Name Wire Color 1 Power Red 2 Ground Black 3 Input Trigger Green 4 Input Common White 5 Output Blue 6 Output Common Gray Samsara VS2 Vision System Overview: