Document number: TWS-903 Document name: Color and Plastic Material Specifications Revision: A5 Approval Date: 02/18/15

Transcription

1 NOTE: This Telect Workmanship Standard takes the place of Document T Older drawings may reference T for requirements. It is understood that this standard will be the current controlling document. As older documents are updated they will reference Conform to all Telect Workmanship Standards. ONLY APPROVED MATERIAL/COLOR MAY BE USED ON TELECT S PRODUCTS. ALL MATERIALS AND COATINGS FOR TELECT MUST BE RoHS COMPLIANT. 1.0 PURPOSE This document specifies the color, supplier identification, and description of materials used to manufacture products supplied to Telect. This document also defines the approval process for new color or batches and the handling of color standards. 2.0 SCOPE This document applies to machined, molded, painted, powder coated, pad-printed, and screen-printed products. 3.0 OWNER Quality Assurance 4.0 DEFINITIONS Master Chips: The original color, used to match all new working masters. Master chips should be stored in a cool dark location. Working Master Chips: Paint, powder coat, and ink color chips used by inspection and the suppliers to verify conformance. Working master chips are measured using a spectrophotometer and must measure under.5 deltae to the master chips. Product Management must approve any variations from the masters. These chips will be labeled for replacement within three years of issuance. See Section 6.0 for storage and handling of working master chips. Working Master Plastic: Working master chips are measured using a spectrophotometer and must measure under.5 deltae to the master chips. Product Management must approve any variations from the masters. Working master chips for plastic will be reviewed / replaced every two years. See Section 6.0 for storage and handling of working master chips. Page 1 of 10

2 Spectrophotometer: A piece of equipment that can measure the color spectrum difference between two samples. All new batches must be measured to the working master chips and must measure less than 1 Delta E. Coating Thickness Gage: Used to check conformance for coating thickness requirements. This is a recommended piece of equipment for inspection at Telect and the supplier site. Product Specification Sheet: A document that should contain, at a minimum, characteristics, specifications, application, and description of the product. New Material/Paint Color Form: Use this form to add a new paint color or material, new supplier, or to have a discontinued color become active. This form is located in Forms on Sharepoint.com. 5.0 PROCEDURE 5.1 New Telect Product Color Only Product Management can approve a new product color Complete the first section of a New Material/Paint Color Form and route appropriately. 5.2 New Telect Product Material Only Compliance and Mechanical Engineers may approve new material Complete the first section of a New Material/Paint Color Form and route appropriately. 5.3 New supplier for existing Telect color Send the New Material/Paint Color Form and sample chips of the color to the Quality Assurance Engineer for conformance to the master paint chip Samples that do not meet the requirements will be sent back to the requester with an explanation for why it does not meet the standard Samples that are within conformance will be processed using the New Material/Paint Color Form. Page 2 of 10

3 5.3.4 When the working master chips are available, the Telect Workmanship Standard will be updated and new copies of the standard will be distributed. Page 3 of 10

4 5.4 Discontinued Color Colors that have not been purchased within the last 3 years will be added to the discontinued list Discontinued colors can be activated using the New Material/Paint Color Form. 5.5 New Color Batches Suppliers are responsible for ensuring that new batches meet the current color specifications. A sample may also be sent to Quality Assurance for approval prior to providing batches to suppliers. All new batches must be measured to the working master chips and must measure less than 1 Delta E Quality Assurance Engineer or Supervisor can approve samples. 6.0 STORAGE AND HANDLING OF WORKING CHIPS 6.1 Paint chips need to be stored in the original envelope provided by Telect. Paint chips should always be kept in a controlled area when not in use. Variations in temperatures should be avoided. 6.2 Always handle paint chips by the edges, avoid touching the color surface. If fingerprints appear, wipe with a damp cotton cloth. Do not use cleaning solutions on chips. 7.0 INSPECTION 7.1 Telect highly recommends having a Coating Thickness Gage and Light Booth for verifying correct color and texture. 7.2 Inspection for color needs to be performed under cool white florescent light, without shadowing. Parts will be held approximately 18 away for 5 seconds. Page 4 of 10

5 Discontinued Color Colors that have not been purchased within the last 3 years will be added to the discontinued list Discontinued colors can be activated using the New Material/Paint Color Form. 7.3 New Color Batches Suppliers are responsible for ensuring that new batches meet the current color specifications. A sample may also be sent to Quality Assurance for approval prior to providing batches to suppliers. All new batches must be measured to the working master chips and must measure less than 1 Delta E Quality Assurance Engineer or Supervisor can approve samples. 7.4 Approved Screen Print Ink TELECT Color: 143 Blue Colonial Printing Inks, Monocat Series C-91, Epoxy C Nazdar, Corogloss, 7900 Series Base Blue Proll KG (Europe), PUR-ZK 523/020 blau TELECT Color: 301 Green Hysol Series CAT-L-LINK, Epoxy Deep Green TELECT Color: 341 Gray Colonial Printing Inks, Monocat Series C-91, Epoxy C TELECT Color: 549 Black Enthone M series, Epoxy M0N Nazdar-KC, 9600 Series, Polyester Page 5 of 10

6 Black (To be used on powder coat) K (GVYL) 700 Black (Is used to screen print on Dow Pulse material.) TELECT Color: 824 White Enthone M series, Epoxy M9N Enthone high-hide white, Epoxy R Nazdar-KC, 9600 Series, Polyester White (To be used on powder coat) 7.5 Approved Pad Print Ink TELECT Color: 143 Blue TransTek America, Epoxy TP TP Proll KG (Europe) 523/ APPROVED PLASTIC MATERIAL AND COLOR SPECIFICATIONS 8.1 Plastic for Injection Molded Parts *Note Flame Resistant grades FR110, FR2010, and FR3010 are acceptably equivalent substitutions for each other. Telect Color Base Resin Grade Color Reference Current Supplier # ROHS Comp. UL rating 56 off-white Bayer Bayblend FR2010 7N282BBA 143 Blue B.F. Goodrich Geon 8804 FR Charles B CBE25064V Edwards 235 Red DuPont Zytel Nylon 70G33LL Omni-UN3820 Y Flame Red 270 Orange Bayer Bayblend FR Orange 270 Orange Bayer Bayblend FR110 Clariant SB Page 6 of 10

7 Telect Color Base Resin Grade Color Reference Current Supplier # ROHS Comp. UL rating 326 Gray GE Cycoloy C6600 GY Yellow Bayer Bayblend FR Yellow Bayer Bayblend FR Yellow Phoenix Plastics FR110 PCABS110G- PCABS110G- PCABS Equivalent Yellow Clariant concentrate Bayer Bayblend FR110 Clariant SB PCABS 427 Yellow GE Cycoloy C6600 YW Yellow Dow Emerge 7500 HP Black Bayer Bayblend FR Black Bayer (Europe) FR Bayblend-natural 549 Black GE Valox Polyester 420SEO BK1066 Y 549 Black GE Noryl PPO N190X 701 Black 549 Black GE Cycoloy C6600 BK Black GE Cycolac ABS KJB/ FR15U 549 Black DuPont Zytel Nylon 70G33LL Omni-UN0055 Y Black 549 Black DuPont Delrin 500 BK602 Y 94-HB Acetal 549 Black DuPont Zytel Nylon ST801 BK010 Y 549 Black DuPont Rynite FR945 BK507 Black Y Polyester 549 Black Matrix 35S4302N Black C 549 Black DuPont Zytel Nylon FR50 BK Black EMS-GRIVORY BS-V0 Polyamide 6 (PA6) 623 White Bayer FR110 MAHC# VCTC PDQ 652 White Bayer Blend FR (putty) 712 White DuPont Zytel Nylon FR50 CSIW541N 746 White GE Noryl PPO N190X Noryl match # White GE Cycoloy C6600 WH White GE Cycoloy C2800/ Page 7 of 10

8 Telect Color Base Resin Grade Color Reference C White Bayer Bayblend FR European # White GE Cycolac KJB/ FR15U Current Supplier # ROHS Comp. UL rating 746 White GE Valox Polyester 420SEO WH4A White Bayer Bayblend FR Gray Bayer Bayblend FR Gray GE Lexan Polycarbonate 810 Gray Bayer Makrolon N035MAA Polycarbonate 810 Gray Bayer Bayblend FR N067BBA 820 Light Gray Bayer Bayblend FR110 2F Light Gray GE Cycoloy C6600 GY Light Dow Emerge 7500 HP Gray 825 Gray Bayer Bayblend FR Page 8 of 10

9 8.2 Plastic for Machined Parts Telect Color Base Resin Grade Color Reference Current Supplier # ROHS Comp. UL rating 549 Black Laird ABS FR Black Black 746 White Laird ABS FR 2500 Fog White 549 Black Westlake Absylux FR-15U Black ABS 746 White Westlake Absylux ABS KJB-2500 Fog White 8.3 Other Approved Materials that are not designated Telect Colors: Telect Color Base Resin Grade Color Reference Current Supplier # ROHS Comp. UL rating N/A Westlake Norylux EN-265 Black Standard Y PPO N/A Westlake Zelux PC M, W Black Standard Y N/A DuPont Delrin Acetal 500 NC010 Natural Y N/A DuPont Zytel Nylon 101 NC010 Natural Y N/A DuPont Rynite FR530 NC010 Natural Y Polyster N/A Ticona Vectra Liquid A130 Natural Y Crystal Polymer N/A Shell Kraton G Natural N/A Rohm & Haas Acrylic DR101 Clear N/A AES Santoprene TPE Black Durometer N/A Bayer Makrolon PC 6455 Clear-1045 Y N/A Bayer Makrolon PC 6457 Clear / w/ UV Stabilizer Transparent N/A Rynite FR350 Natural Y N/A Amoco Amodel AF-4133X- Black Polyphtalamide PPA VO N/A GE Lexan PC 943Aa Clear-110 Y (Europe) N/A RTP 10% glass 2599X S Discontinued Colors Telect Color# Material Type Mfr PN Reason Date 503 gray Powder Coat Wrinkle gray texture is not desired. Changed 1/3/06 to 550 Gray with mini-tex texture. 301 green Ink No longer in use. 1/3/06 Page 9 of 10

10 REVISION HISTORY REV DATE REVISED BY: DESCRIPTION 01 11/01 Patricia Lee New Workmanship standard. This procedure replaces T Major revisions to all sections. REV DATE REVISED BY: DESCRIPTION Jan-08 J. Massey, B. Santora, C. Dennis Added +56 Bayblend plastic; Pantone cool gray 11 powder; Added acceptable chamfer criteria for bar stock material Jan-08 J. Massey Added p/n Telect 520 gray spray lacquer Jan-09 B. Santora Added Telect 460, and 7032 obsolete note to use 652, added 746 Valox 420 SEO May-09 Pat Lee Added 824 white Nazdar-KC, 9600 Series, Polyester OCT-09 Pat Lee Updated where to obtain a controlled copy. A3 07/21/10 Arlene Robbins New format/moved to PDM A4 2/27/12 Pat Lee Removed metal material specifications to TWS-915. A4.2 10/1/12 Pat Lee Correct approval block in header. A Gary Kougl Corrected spelling errors Page 10 of 10