BNCpro for 3G and Ultra-HD/4K

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1 BNCpro for 3G and Ultra-HD/4K

2 Table of Contents BNCpro Page Company Profile... 1 Product Description... 2 Technical Data... 3 Design Options... 5 Products Cable Plug... 6 Adaptor... 8 U-Link... 9 Terminator Plug Cable Socket Panel Cable Socket Panel Sockets Adaptor Bulkhead Adaptor Patch Cables Patch Panel Accessories & Spare Parts Tools Assembly Instruction Cable Table Coaxial Cable (sorted by cable type) Cable Table Coaxial Cable (sorted by cable-ø) List of s Damar & Hagen Stecksysteme GmbH Dieselstrasse Forchheim Germany Phone +49 (0) / Fax +49 (0) / Internet Business hours: Monday to Thursday 7.30 a.m. to p.m. and p.m. and p.m. Friday 7.30 a.m. to p.m. Edition

3 Damar & Hagen over 90 years of quality made in Germany Damar & Hagen was founded in 1922 by Georg Damar und Georg Hagen. As the company had clear vision and a specific direction right from the start, we can rely on a wealth of experience, quality production and know how. Damar & Hagen is also certified according to DIN EN ISO 9001:2008. Owing to continued market orientation, a targeted expansion of the product range, as well as ongoing investment in state-of-the-art tools and machines together with the use of a broad range of test and measuring methods, Damar & Hagen are able to present a comprehensive range of products used by satisfied customers the world over. Our high-quality plug connectors and other products are often the result of close collaboration with our customers. Regardless of how individual the applications of our customers are with our expertise and experience spanning decades, we pursue just one goal: To provide a customer-specific solution with an excellent price/performance ratio! We shall keep this innovative direction in the future. Quality, individuality and flexibility are applied goals our company strives after for our business partners. The desire for quality is what connects us. 1

4 Product Description BNCpro The connectors of the BNCpro series were developed and perfected on the basis of our 40 years of experience as a manufacturer of BNC connectors. BNCpro combines the mechanical robustness of the legendary BNC/DS series (outer conductor with spring ring) with the required electrical properties of a plug connection for Ultra HD/4K. Due to their mechanical properties, all cable connectors of the series have a constant contact pressure over their entire operating life of at least 2000 connections. They can thus be used without problem in extreme application areas where they may be subjected to shocks/vibrations (OB vans). BNCpro connectors have a characteristic impedance of 75 ohms. The return loss of -28 db at 6 GHz is extremely low and significant for BNCpro. With the connectors of the BNCpro series, the electrical properties of the used cables and their working length are fully utilised. Other Features: Inner and outer conductor are gold-plated and the signal path is magnet-free. Easier to use due to larger gripping surface. Cable installation is performed by simply crimping the inner and outer conductor and there by contributes to a high level of efficiency. Strain-relief sleeves for all cable diameters from 3 to 11 mm in 11 colors. Twist Sleeves for cable diameter 5 mm in 11 colors. BNCpro is compatible with all common BNC connectors available on the market. Successfully tested for HDTV signal transmission in accordance with SMPTE 424M from ARGE RBT (a technical consortium of the German public broadcasters) 2

5 Technical Data BNCpro 1/2 Electrical Characteristics (at 20 C and 65 % relative humidity) Impedance Frequency range... 0 up to 6 GHz Return loss - plug db up to 3 GHz db up to 6 GHz VSWR - plug up to 3 GHz up to 6 GHz Reflection factor - plug % up to 3 GHz % up to 6 GHz Return loss - socket db up to 3 GHz db up to 6 GHz VSWR socket up to 3 GHz up to 6 GHz Reflection factor - socket % up to 3 GHz % up to 6 GHz Contact resistance (connector plugged with socket) Inner conductor... 3 m Outer conductor... 1 m Insolation resistance... 5 G Test voltage U eff Connectors for cable diameter... 4 mm 1000 V Connectors for cable diameter... 5 mm 1500 V Operating voltage U eff Connectors for cable diameter... 4 mm 400 V Connectors for cable diameter... 5 mm 500 V Operating Temperature Range - 65 C up to +165 C Mechanical Characteristics Durability (mating cycles) RoHS... compliant Construction Socket Inner conductor... Beryllium copper, non-magnetic,... hard gold-plated Dielectric... PTFE Outer conductor... Brass, non-magnetic, hard gold-plated Crimp sleeve... Copper, nickel-plated Strain Relief Sleeve... Polyurethane (PUR) 3

6 Technical Data BNCpro 2/2 Construction Plug Inner conductor... Brass, non-magnetic, hard gold-plated Dielectric... PTFE Outer conductor... Brass, without magnetic, hard gold-plated Spring elements... Beryllium copper/stainless steel Other material parts... Brass/Stainless steel Gasket... Silicon Coupling ring... Brass, nickel-plated Crimp sleeve... Copper, nickel-plated Strain Relief Sleeve... Polyurethane (PUR) Comparative measurement of Cable Plugs: Measured: Patch cable 0.3 m with cable plugs of different BNC-Series Instrument: Measurement with time domain reflectometer of Tektronix. Series R L [db] (Return loss) VSWR (Voltage standing wave ratio) r [%] (Reflecion) 3 GHz 6 GHz 3 GHz 6 GHz 3 GHz 6 GHz BNC Standard BNC HD BNC pro The specified data serve only to describe the product and should not be considered legally binding, guaranteed properties. Depending on the application, design, type of cable and assembly method the specified values may differ. We reserve the right to make constructional changes, determine delivery and are not responsible for any errors and omissions. 4

7 Design Options BNCpro Surface... special surfaces according to customers requirement for the layer structure and also for the layer thicknesses Cable Connections... halogen-free cables two braids cables multi-wire cable unusual cable diameter from 3 up to 11 mm Assembly by our company, also possible for special cables Dimensions... all dimensions, distances, nuts, thread length mounting holes, bases etc. are variable according to customers requirement Electrically variable... special resistors, circuits, contacts, micro-switches possible. According to customers requirement. (test voltage etc.) Insulating parts, Gaskets and Contacts... other colors, other material possible (e.g. Beryllium bronze for outer conductor contact) 5

8 Cable Plug BNCpro Crimp connection Accessories (extra order): Strain Relief Sleeves Twist Sleeves for Cable-Ø 5 mm Cable Cable nominal-ø Group* Reference Cable* 3 79 RG-179 DT Belden /2.6 AF/4.0 Draka; 1855A Belden /1.9 AF/3.1 Draka /2.8 AF Draka; 1855 ENH Belden L/3.2/4.5 Perivox RG-59; 0.6/3.7 Draka /3.7 AF Draka; 1505A Belden /4.8 AF Draka; 1694A Belden L/4.95 AF/7 Draka /6.6 AF Draka /7.3 AF Draka; 1731A Belden * see Cable Table Coaxial Cable Assembly Instruction

9 Cable Plug BNCpro Crimp Connection Accessories (extra order): Strain Relief Sleeves Cable nominal-ø Cable Group* * see Cable Table Coaxial Cable Reference Cable* 0.6/2.8 AF Draka; 1855 ENH Belden RG-59; 0.6/3.7 Draka 0.8/3.7 AF Draka; 1505A Belden Assembly Instruction

10 Adaptor BNCpro Right Angle Adaptor Plug to Socket

11 U-Link BNCpro similar Illustration BNCpro Connector with Push-Pull System Mating compatible with all market-based BNC Sockets. Plug Distance a Color yellow orange red violet blue green grey brown white black turquoise (cyan)

12 Terminator Plug BNCpro similar Illustration Description with RF-Resistance 75 Ω ± 1 %; ⅓ W 10

13 Cable Socket BNCpro similar Illustration Crimp connection Accessories (extra order): Strain Relief Sleeves Cable nominal-ø Cable Group* Reference Cable* /2.8 AF Draka; 1855 ENH Belden RG-59; 0.6/3.7 Draka /3.7 AF Draka; 1505A Belden /4.8 AF Draka; 1694A Belden /6.6 AF Draka *see Cable Table Coaxial Cable Assembly Instruction

14 Panel Cable Socket BNCpro similar Illustration Mounting hole without Insulation Washer Mounting Panel 5 mm without Serrated Washer 6 mm Mounting hole with Insulation Washer Mounting Panel 3 mm without Serrated Washer 4 mm Crimp connection Accessories (extra order): Insulation Washer Part-No (black) and other Colors Strain Relief Sleeves Cable nominal-ø Cable Group* Reference Cable* 3 2 RG-179B /2.8 AF Draka; 1855 ENH Belden RG-59; 0.6/3.7 Draka /4.8 AF Draka; 1694A Belden *see Cable Table Coaxial Cable Assembly Instruction

15 Panel Cable Socket BNCpro similar Illustration Mounting hole without Insulation Washer Mounting Panel 5 mm without Serrated Washer 6 mm Mounting hole with Insulation Washer Mounting Panel 3 mm without Serrated Washer 4 mm Crimp connection Accessories (extra order): Insulation Washer Part-No (black) and other Colors Strain Relief Sleeves Socket Wrench Part-No for Slotted Nut Cable nominal-ø Cable Group* Reference Cable* 3 2 RG-179B /2.8 AF Draka; 1855 ENH Belden RG-59; 0.6/3.7 Draka /4.8 AF Draka; 1694A Belden * see Cable Table Coaxial Cable Assembly Instruction

16 Panel Socket BNCpro similar Illustration Mounting hole without Insulation Washer Mounting Panel 6 mm without Serrated Washer 7 mm Mounting hole with Insulation Washer Mounting Panel 4 mm without Serrated Washer 5 mm Crimp connection Accessories (extra order): Insulation Washer Part-No (black) and other Colors Strain Relief Sleeves Cable nominal-ø Cable Group* Reference Cable* 3 2 RG-179B /2.8 AF Draka; 1855 ENH Belden RG-59; 0.6/3.7 Draka /4.8 AF Draka; 1694A Belden * see Cable Table Coaxial Cable Assembly Instruction

17 Panel Socket BNCpro Mounting hole Mounting Panel 3 mm Edge-Mount PC Board 1.4 mm / 1.6 mm (see below) Return loss: 2 GHz > 30 db 4 GHz > 27 db 6 GHz > 25 db 12 GHz > 17 db Accessories (extra order): Socket Wrench Part-No for Slotted Nut Dimension a mm mm 15

18 Panel Socket BNCpro similar Illustration Edge-Mount PC Board 1.4 mm / 1.6 mm (see below) Return loss: 2 GHz > 30 db 4 GHz > 27 db 6 GHz > 25 db 12 GHz > 17 db Dimension a mm mm 16

19 Adaptor BNCpro

20 Bulkhead Adaptor BNCpro Mounting hole without Insulation Washer a = 32.5 a = 36.5 Mounting Panel 5 mm 9 mm without Serrated Washer 6 mm 10 mm Mounting hole with Insulation Washer a = 32.5 a = 36.5 Mounting Panel 3 mm 7 mm without Serrated Washer 4 mm 8 mm Accessories (extra order): Insulation Washer Part-No (black) and other Colors Dimension a b Description Mounting with Hexagon Nut 18

21 Bulkhead Adaptor BNCpro preferably for Patch Panels Mounting hole without Insulation Washer a = 32.5 a = 36.5 Mounting Panel 5 mm 9 mm without Serrated Washer 6 mm 10 mm Mounting hole with Insulation Washer a = 32.5 a = 36.5 Mounting Panel 3 mm 7 mm without Serrated Washer 4 mm 8 mm Accessories (extra order): Insulation Washer Part-No (black) and other Colors Socket Wrench Part-No for Slotted Nut Dimension a b Description Mounting with Slotted Nut 19

22 Bulkhead-Insulated Adaptor BNCpro Mounting hole Mounting Panel without Serrated Washer 6 mm 7 mm Accessories (extra order): XLR-Mounting Flange Part-No Insulating flange* yellow RAL orange RAL red RAL violet RAL blue RAL green RAL brown RAL white RAL black RAL turquoise (cyan) RAL grey RAL 7035 *Color differences are not excluded, due to different manufacturing processes and pigmentation. 20

23 Patch Cable BNCpro Description Cut length in m Coaxial Cable 0.6/2.8 AF HD PRO 75 Ohm, anthracite with Cable Plug and orange Strain Relief Sleeves

24 Patch Cable BNCpro Description Cut length in m Coaxial Cable 0.6/2.8 AF-FRNC 75 Ohm, green with Cable Plug and orange Strain Relief Sleeves

25 Patch Cable BNCpro Description Cut length in m Coaxial Cable 0.6/2.8 AF-FRNC 75 Ohm, green with Cable Plug and turquoise (cyan) Strain Relief Sleeves

26 Patch Cable BNCpro Description Cut length in m Coaxial Cable 0.6/2.8 AF HD PRO 75 Ohm, anthracite with Cable Plug and turquoise (cyan) Strain Relief Sleeves

27 Patch Cable BNCpro Description Cut length in m Coaxial Cable 0.6/2.8 AF-FRNC 75 Ohm, green with Cable Plugs and orange Twist Sleeves

28 Patch Cable BNCpro Description Cut length in m Coaxial Cable 0.6/2.8 AF-FRNC 75 Ohm, green with Cable Plugs and black Twist Sleeves

29 Patch Panel BNCpro This Patch Panel is armed with a new version of BNC Connectors with the name BNCpro. BNCpro was designed for Ultra-HD and 4K. Also suitable for HDTV (1.5 and 3 G), SDI 270Mbit and analogue Video 75 ohm. BNCpro is compatible with all commercially BNC-Connectors. For more Information - see Description and Technical Data. Panel housing : 19, 2U, anodized, 3 mm, plug-distance vertical 20 mm Front: 2 x 20 pcs. Bulkhead Adaptors (BNCpro) All panel adaptors mounted with Insulations Washers. Coloured Insulations Washers: A01 to A20 with Insulation Washers (turquoise/cyan) B01 to B20 with Insulation Washers (turquoise/cyan) Top row = A; Counting from left to right each row beginning with 01. Other coloured Insulations Washers are possible without extra costs. Front side with two labels above and below. Accessories (extra order): U-Links (plug-distance 20 mm) Patch Cables Front view Rear view

30 BNCpro Accessories & Spare Parts

31 Insulation Washer Mounting hole Material: Polycarbonate (PC) Material: Polycarbonate (PC) Insulation Washer Mounting Panel Usage for Insulation and Color Coding An Insulation Washer consists of two identical washers. The max. dimension of the mounting panel X oft he used connector will be reduced about 2 mm by insulated assembly. Color for Mounting Panel x 1.5 yellow orange red violet blue green grey brown white black turquoise (cyan)

32 Insulation Washer Insulation Washer Mounting Panel Mounting hole Material: Polycarbonate (PC) Usage for Insulation and Color Coding An Insulation Washer consists of two different washers. The max. dimension of the mounting panel X oft he used connector will be reduced about 2 mm by insulated assembly. Color for Mounting Panel x 1.5 yellow orange red violet blue green grey brown white black turqoise (cyan)

33 Strain Relief Sleeve 1/3 Usage for anti-kink and color identification For a comfortable assembly we recommend our Pull-Out Mandrel (see tools). Material: Polyurethane (PUR) a= Nominal diameter b c Color yellow orange red violet blue green grey brown white black turquoise (cyan) yellow orange red violet blue green grey brown white black turquoise (cyan) yellow orange red violet blue green grey brown white black turquoise (cyan) 30

34 Strain Relief Sleeve 2/3 Usage for anti-kink and color identification For a comfortable assembly we recommend our Pull-Out Mandrel (see tools). Material: Polyurethane (PUR) a= Nominal diameter b c Color yellow orange red violet blue green grey brown white black turquoise (cyan) yellow orange red violet blue green grey brown white black turquoise (cyan) yellow orange red violet blue green grey brown white black turquoise (cyan) 31

35 Strain Relief Sleeve 3/3 Usage for anti-kink and color identification For a comfortable assembly we recommend our Pull-Out Mandrel (see tools). Material: Polyurethane (PUR) a= Nominal diameter b c Color yellow orange red violet blue green grey brown white black turquoise (cyan) yellow orange red violet blue green grey brown white black turquoise (cyan) yellow orange red violet blue green grey brown white black turquoise (cyan) 32

36 Twist Sleeve Twist Sleeve mounted with BNC-Cable Plug Usage for easier and faster coupling of BNC-Cable Plugs Material: Polyurethane (PUR) Cable nominal-ø 5 Color yellow orange red violet blue green grey brown white black turquoise (cyan)

37 Slotted Nut with color ring Mounting hole Slotted Nut Mounting Plate Usage for fixture and color identification The possible mounting plate dimension of the used connector will not be reduced by using the Slotted Nut. The packing density of the patch panels isn t be impacted negatively. Accessories (extra order): Socket Wrench Part-No for Slotted Nut Color ring yellow orange red violet blue green grey brown white black turquoise (cyan)

38 Protective Cap chain length ~ 60 Protective Cap for BNC-Plugs Fixing a with without chain on Mounting Panel M3 X without X

39 Protective Cap chain length ~ 60 Protective Cap for BNC-Sockets Fixing a with without chain on Mounting Panel M3 X without X

40 XLR-Mounting Flange Description metal, black, M3 thread, 26 x3 1 mm, with D-hole 11.9/12.6 mm for BNC 37

41 BNCpro Tool

42 Crimp Pliers Size 0 Size 1 : Description: Application with crimping dies Size 0 (max. Ø 7 mm) Application with crimping dies Size 1 (max. Ø 14 mm) Accessories: incl. Pull-off lever 38

43 Crimp Die Size 1 Usage with Crimp Plier Part-No (Size 1) For BNCpro we recommend these new Crimping Dies with a wider crimp face and additional guide pins for more precision. They are also usable for other BNC-Series of Damar & Hagen. Accessories (extra order): Expanding Mandrel Cable Hex Cable Group nominal-ø Across Flates 3 1, 2, 55, , 4, 41, 45,56, 63, 67, 71, 74, 75, , 42, 47, 61, , 23, 32, 50, 54, 70, , , 34, 52, , 35, 36,

44 Expanding Mandrel Application: for expanding the screening braid of Coaxial- and Triaxial Cables. Diameter* Diameter* * Diameter refer to the diameter of the dielectric, including any additional shield by aluminum- or copper film. 40

45 Cable Stripper Cable Stripper for coaxial cable and round (shielded) data cables from 2.5 to 8 mm diameter. 1-, 2- and 3-level stripping in one operation. (Weidmüller CST ) Accessories (extra order): Cassette Part-No for Stripping of Coaxial Cables acc. Assembly Instruction 7 (BNC, Video HDTV) Cassette Part-No for Stripping of Coaxial Cables acc. Assembly Instruction 100 (BNCpro) other Cassettes on request

46 Cable Stripper Accessories (inclusive): 12 Length Stops Part-No Replace Cutting-Blades Part-No Set Guide Bushings Part-No Description Max. insualtion stripping performance of 10 mm diameter

47 Socket Wrench/ Pull Out Mandrel Socket Wrench to hold against the BNC Sockets during assembly. For Strain Relief Sleeves with cable nominal-ø

48 Socket Wrench Insertion and extraction tool for BNC Cable Plugs, if Sockets are closely mounted and finger access isn t possible. For Slotted Nut with thread ½. Dimension a Dimension a Thread mm mm mm ½ mm 44

49 Assembly Instruction 100 Slide the Strain Relief Sleeve and the Crimp Sleeve over the cable. Strain Relief Sleeve Crimp Sleeve Strip the cable. Widen the inner braiding. Not widen any existing Shielding Foil. Shielding Foil crimp area Inner conductor control dimension 1.4 ± 0.2 Slide the inner conductor as far as the insulation. Crimp acc. to the shown area. Insert the partially assembled cable in the contact body until the contact pin can be felt to engage (F=5 10N). The latching operation is not noticeable for a cable shielding film. A slight retraction of the cable confirms the professional installation. The contact body must remain attached on the cable. Slide the Crimp Sleeve carefully over the braiding until the contact body. Crimp the Crimp Sleeve as far as possible at the contact body. Slide the Strain Relief Sleeve as far as the contact body over the Crimp Sleeve. 45

50 Cable Table Coaxial Cable sorted by cable type 1/2 46

51 Cable Table Coaxial Cable sorted by cable type 2/2 47

52 Cable Table Coaxial Cable sorted by cable-ø 1/2 48

53 Cable Table Coaxial Cable sorted by cable-ø 2/2 49

54 List of s 1/4 Page Page Page

55 List of s 2/4 Page Page Page

56 List of s 3/4 Page Page Page

57 List of s 4/4 Page Page

58 Damar & Hagen Stecksysteme GmbH Dieselstraße Forchheim Phone: +49 (0) Fax: +49 (0)

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