Online data sheet GM32 IN-SITU GAS ANALYZERS

Transcription

1 Online data sheet

2 C D E F H I J K N O P Q S T Ordering information Type Part no. On request The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications. Our regional sales organization will help you to select the optimum device configuration. Other models and accessories Product description The in-situ gas analyzer measures SO2, NO, NO2 and NH3, as well as TS components in Kraft pulp processes including pressure and temperature in the gas duct. Direct, fast and without gas sampling and transport. This means control systems are able to work with actual values in real time. Thanks to self-monitoring the measured value are reliable at any time. In case of a malfunction an early warning will be shown. For emission measurement of SO2 and NO, is tested for suitability according to European standard EN n TEX version with comprehensive safety functions and sophisticated system technology is also available, as well as the TSPE (PE = Pulp Emission) for TS measurement in Kraft pulp processes. t a glance Direct, fast in-situ measurement No gas sampling, no gas transport, no gas conditioning Up to eight measuring components at the same time, plus process temperature and pressure DOS and CDE evaluation process Numerous independent measuring ranges with consistent accuracy utomatic self-test function (Q3) without test gases Overpressure encapsulated design for TEX Zones 1 and 2 Your benefits easured values in real time without altering the gas composition Short-term process deviations are detected epresentative measurement byselection of cross-duct or measuring probe versions Fast on-site service due to modular design ong maintenance-free intervals Cost-effective in-situ gas analyzer also in TEX design ow cost of installation and operation, no test gases required Complete emissions measurement in Kraft pulp process by way of simultaneous measurement of TS components plus SO2, NO, NH certified certified 2 Online data sheet :26:28 Subject to change without notice

3 Fields of application For monitoring and control in flue gas purification,such as denitrification plants, desulfurization plants and converters Emissions monitoring according to EU directives or local regulations onitoring of landfill gases onitoring tasks, for example, in nitric acid and ammonia production processes TS emissions monitoring in the Kraft pulp industry Detailed technical data system; standard and Ex-version Type approved in-situ gas analyzer for emission monitoring easured values NO, NO2, NH3, SO2 Performance-tested measurands NO, SO2 aximum number of measurands 4 (plus process temperature and pressure) easurement principles Differential optical absorption spectroscopy (DOS) easuring ranges NH ppm / ,600 ppm NO ppm / ,900 ppm NO ppm / ,000 ppm SO ppm / ,000 ppm easuring ranges refer to 1 m measuring path easuring ranges depend on application and device version Certified measuring ranges NO mg/m³ / mg/m³ SO mg/m³ / ,000 mg/m³ With an active measuring path length of 1.86 m (cross- duct) or 1.25 m (open path measuring probe) The gas-testable measuring probe (GPP) is not TUV approved esponse time (t90) Open measuring probe (GP): 5 s djustable Gas-testable measuring probe (GPP): 120 s djustable Cross-duct version: 30 s djustable TÜV approval: 30 s djustable ccuracy NH3: ± 0.7 ppm NO: ± 0.8 ppm NO2: ± 2.5 ppm SO2: ± 0.3 ppm elative to the smallest measuring range mbient temperature 20 C C Temperature change maximum ±10 C/h Storage temperature 20 C C Temperature change maximum ±10 C/h mbient humidity 96 % elative humidity; bedewing of optical surfaces not permitted Conformities pproved for plants requiring approval :26:28 Online data sheet Subject to change without notice 3

4 C D E F H I J K N O P Q S T 2001/80/EC (13. ImSchV) 2000/76/EC (17. ImSchV) 27.ImSchV T-uft (Prevention of ir Pollution) EN EN CETS GOST Ex-approvals TEX II 2G Ex px [op is] IIC T3 Gb II 3G Ex pz [op is] IIC T3 Gc Electrical safety CE Enclosure rating Standard: IP 65, IP 69K Ex-version: IP 65 Operation Via integrated operating unit or SOPS ET software Corrective functions Internal correction of contamination Test functions Internal zero point check Check cycle for zero and span point according to Q3 Options SCU control unit TS PE system In-situ gas analyzer for TS monitoring in the Kraft pulping process easured values NO, NH3, SO2, CH3SH, (CH3)2S, (CH3)2S2, H2S, TS aximum number of measurands 8 (plus process temperature and pressure) easurement principles Chemometrical data evaluation (CDE) easuring ranges NH ppm / ppm NO ppm / ppm SO ppm / ppm H2S ppm / ppm CH3SH ppm / ppm (CH3)2S ppm / ppm (CH3)2S ppm / ppm TS ppm / ppm easuring ranges refer to 1 m measuring path easuring ranges depend on application and device version TS = H2S + CH3SH (as H2S equivalent) For device variant 7: TS = H2S + CH3SH + (CH3)2S + 2x (CH3)2S2 esponse time (t90) Gas-testable measuring probe (GPP): 120 s djustable ccuracy NH3: ± 0.7 ppm NO: ± 0.8 ppm SO2: ± 0.3 ppm H2S: ± 0.7 ppm CH3SH: ± 0.5 ppm (CH3)2S: ± 0.4 ppm (CH3)2S2: ± 0.3 ppm 4 Online data sheet :26:28 Subject to change without notice

5 TS: ± 1.4 ppm mbient temperature 20 C C Temperature change maximum ±10 C/h For device variant 7: +20 C C Storage temperature 20 C C Temperature change maximum ±10 C/h mbient humidity 96 % elative humidity; bedewing of optical surfaces not permitted Electrical safety CE Enclosure rating IP 65, IP 69K Operation Via integrated operating unit or SOPS ET software Corrective functions Internal correction of contamination Test functions Internal zero and reference point check Options SCU control unit Sender/receiver unit; standard version nalyzer unit of the measuring system Operation Via integrated operating unit 315 mm x 580 mm x 359 mm 20 kg Sender/receiver unit; Ex-version nalyzer unit of the measuring system Operation Via integrated operating unit 315 mm x 910 mm x 410 mm 20 kg Open measuring probe (GP) easuring probe in open design with integrated purge air control system Process temperature +550 C Versions for higher temperatures on request Process pressure 60 hpa hpa elative See dimensional drawings 25 kg aterial in contact with media Stainless steel , stainless steel uxiliary gas connections Purge air Integrated components Pressure sensor (Not for Ex-version) PT1000 temperature sensor (not for Ex-version) Flow monitor (monitoring of purge air feed; not for Ex version) Gas-testable measuring probe (GPP) Not approved for Ex-applications easuring probe with gas permeable filter element for adjustment with test gas Process temperature With ceramic filter: +430 C With Teflon filter: +200 C Process pressure 60 hpa hpa elative See dimensional drawings :26:28 Online data sheet Subject to change without notice 5

6 C D E F H I J K N O P Q S T 45 kg aterial in contact with media Stainless steel , stainless steel , ceramics, PTFE Power supply Voltage 115 V / 230 V Frequency 50 Hz / 60 Hz Power consumption 150 W uxiliary gas connections Test gas Purge air Integrated components Pressure sensor PT1000 temperature sensor eflector unit eflector unit with glass triple reflector Process temperature +550 C Versions for higher temperatures on request Process pressure 60 hpa hpa 291 mm x 280 mm x 161 mm 9 kg Purge air fixture; sender/receiver unit Fixture to flanges with connections for purge air and external cabling (only cross duct design) mm x 360 mm x 220 mm (for details see dimensional drawings) 7 kg uxiliary gas connections Purge air Integrated components PT1000 temperature sensor (not for Ex-version) Flow monitor (monitoring of purge air feed; not for Ex version) Purge air fixture; reflector unit Fixture to flanges with connections for purge air and external cabling (only cross duct design) mm x 360 mm x 220 mm (for details see dimensional drawings) 7 kg uxiliary gas connections Purge air Integrated components Flow monitor (monitoring of purge air feed; not for Ex version) Connection unit; standard version Serves for connection of power supply, data and signal cabling provided by the customer nalog outputs 2 outputs: 0/ m, 500 Ω Per module, modules can be selected and extended as required nalog inputs 2 inputs: 0/ m, 100 Ω Per module, modules can be selected and extended as required Digital outputs 4 outputs: 48 V C/DC, 0.5, 25 W Per module, modules can be selected and extended as required Digital inputs 4 inputs: 3.9 V, 4.5 m, 0.55 W Per module, modules can be selected and extended as required Interfaces and bus protocols Ethernet odbus TCP 6 Online data sheet :26:28 Subject to change without notice

7 Ethernet OPC Ethernet SOPS ET S-485 odbus TU (via optional interface module) 450 mm x 424 mm x 158 mm 16 kg Power supply Voltage V Frequency 50 Hz / 60 Hz Power consumption 260 W Connection unit; Ex-version Serves for connection of power supply, data and signal cabling provided by the customer nalog outputs 2 outputs: 0/ m, 500 Ω Per module, modules can be selected and extended as required nalog inputs 2 inputs: 0/ m, 100 Ω Per module, modules can be selected and extended as required Digital outputs 4 outputs: 48 V C/DC, 0.5, 25 W Per module, modules can be selected and extended as required Digital inputs 4 inputs: 3.9 V, 4.5 m, 0.55 W Per module, modules can be selected and extended as required Interfaces and bus protocols Ethernet odbus TCP Ethernet OPC Ethernet SOPS ET S-485 odbus TU (via optional interface module) 679 mm x 630 mm x 158 mm 16 kg Power supply Voltage 100 V / 230 V Frequency 50 Hz / 60 Hz Power consumption 260 W SV4-2 purge air unit, 2H1300, 3-ph Unit to provide dust-free air for flushing of optical surfaces Gas flow rate 38 m³/h m³/h t 30 hpa counter pressure, depending on low pressure inside the filter mbient temperature 20 C C Enclosure rating IP mm x 550 mm x 258 mm (for details see dimensional drawings) 18 kg Power supply Three-phase current 3-phase, Δ: V, 50 Hz, 2.6, 350 W 3-phase, Δ: V, 60 Hz, 2.3, 450 W 3-phase, Y: V, 50 Hz, 1.5, 350 W 3-phase, Y: V, 60 Hz, 1.3, 450 W :26:28 Online data sheet Subject to change without notice 7

8 C D E F H I J K N O P Q S T uxiliary gas connections Purge air: 40 mm Test functions Pressure switch (switching point 35 hpa) Integrated components 2-step air filter, type Europiclon, dust capacity 200 g SV4-4 purge air unit, 2H1500, 3-ph Unit to provide dust-free air for flushing of optical surfaces Gas flow rate 143 m³/h m³/h t 30 hpa counter pressure, depending on low pressure inside the filter mbient temperature 20 C C Enclosure rating IP mm x 600 mm x mm (for details see dimensional drawings) 34 kg Power supply Three-phase current 3-phase, Δ: V, 50 Hz, 8.4, 2.2 kw 3-phase, Y: V, 50 Hz, 4.9, 2.2 kw 3-phase, Y: 460 V, 60 Hz, 4.6, 2.55 kw uxiliary gas connections Purge air: 40 mm Test functions Pressure switch (switching point 35 hpa) Integrated components 2-step air filter, type Europiclon, dust capacity 200 g SV6-1 purge air unit, 2SH1300, TEX 3G Unit to provide dust-free air for flushing of optical surfaces; for potentially explosive atmospheres Gas flow rate 38 m³/h m³/h t 30 hpa counter pressure, depending on low pressure inside the filter mbient temperature 20 C C Ex-approvals TEX Ex II 3G c T3 Enclosure rating IP mm x 681 mm x 287 mm (for details see dimensional drawings) 28 kg Power supply Three-phase current 3-phase: 230 V/400 V, 50 Hz 3-phase: 460 V, 60 Hz uxiliary gas connections Purge air: 40 mm Test functions Pressure switch (switching point 35 hpa) Integrated components 2-step air filter, type Europiclon, dust capacity 200 g SV6-2 purge air unit, 2SH1500, TEX 3G Unit to provide dust-free air for flushing of optical surfaces; for potentially explosive atmospheres Gas flow rate 38 m³/h m³/h t 30 hpa counter pressure, depending on low pressure inside the filter mbient temperature 20 C C Ex-approvals TEX Ex II 3G c T3 Enclosure rating 8 IP 54 Online data sheet :26:28 Subject to change without notice

9 550 mm x 772 mm x 340 mm (for details see dimensional drawings) 44.5 kg Power supply Three-phase current 3-phase: 230 V/400 V, 50 Hz 3-phase: 460 V, 60 Hz uxiliary gas connections Purge air: 40 mm Test functions Pressure switch (switching point 35 hpa) Integrated components 2-step air filter, type Europiclon, dust capacity 200 g :26:28 Online data sheet Subject to change without notice 9

10 Sender/receiver unit; standard version 315 (12.40) (7.07) 359 (14.13) 20 ( ) 120 (4.72) (6.44) 4 20 ) = ( (5.16) ax (5.67).1 ax 339 (13.35) = 42 2 ( ) = 384 (15.12) ax.1 H I J K N O P Q S T Dimensional drawings (Dimensions in mm (inch)) (18.09) C D E F Online data sheet :26:28 Subject to change without notice

11 Sender/receiver unit; Ex-version 359 (14.13) (7.07) 20 (7. 0 ) 120 (4.72) (17.72) (18.09) 315 (12.40) (6.44) 87.6 (3.45) (16.12) 4 20 ) = 8.03 ( (5.16) :26:28 Online data sheet Subject to change without notice 10 ax (5.67).1 ax 339 (13.35) = 42 2 ( ) = 384 (15.12) ax.1 11

12 Open measuring probe (GP) 1 Ø (4.50) (8.94) 10 (0.39) (3.01) (2.17) C D E F Ø 254 (10.00) 4 45 Ø 200 (7.87) Ø 18 5) (0.71 ) (9.18) 360 (14.17) Ø 14 (0.5 5 Ø 40 (1.5 7) H I J K N O P Q S T Ø 200 (7.87) 144 (5.67) (6.98) GP measuring probes Ø (8.50) easuring gap 3 (active measuring path) ,000 1,250 1,500 1,750 Probe length, nominal ,500 1,644 1, ,000 2,128 1,489 1, ,500 2,628 1,988 1,738 1,488 1, ll dimensions in mm pplication-specific lengths available on request 12 Online data sheet :26:28 Subject to change without notice

13 Gas-testable measuring probe (GPP) (8.94) 10 (0.39) 3 2 Ø Ø 254 (10.00) 238 (9.37) 8 Ø1 Ø (0.7 1) (0. ) 233 (9.17) 360 (14.17) Ø 254 (10.00) Ø (8.50) Ø 200 (7.87) (4.50) GPP measuring probes easuring gap 3 (active measuring path) Probe length, nominal 1 2 1, ,500 1,614 1, ,000 2,098 1,547 1,297 1, ,500 2,598 2,047 1,797 1,547 1,297 ll dimensions in mm pplication-specific lengths available on request :26:28 Online data sheet Subject to change without notice 13

14 reflector unit 291 (11.46) 135 (5.31) (11.02) 45 Ø 200 (7.87) 144 (5.67) 161 (6.34) 146 (5.75) 35.5 = ( ) H I J K N O P Q S T (1.40) C D E F a x Online data sheet :26:28 Subject to change without notice

15 8) Connection unit; standard version 400 (15.75) 158 (6.22) 24 (0.94) 30 (1.18) 30 (1.18) Ø 9(.35 ) 340 (13.55) = 4. 5 ( (17.72) 420 (16.54) 390 (15.35) Connection unit; Ex-version 575 (22.64) 545 (21.46) 515 (20.28) = (.1 8) 134 (5.28) (1.18) 30 (1.18) 230 (9.06) ø9 (.3 5) 340 (13.39) 400 (15.75) (7.13) :26:28 Online data sheet Subject to change without notice 158 (6.22) 340 (13.39) (2.11) 15

16 SV4-2 purge air unit, 2H (18.50) Ø 10 (0.39) 550 (21.65) C D E F 40 (1.57) (18.50) 550 (21.65) (1.57) 258 (10.16) SV4-4 purge air unit, 2H (1.57) 470 (18.50) Ø 10 (0.39) 600 (23.62) H I J K N O P Q S T 128 (5.04) (18.50) (1.57) 550 (21.65) (7.15) (13.72) Online data sheet :26:28 Subject to change without notice

17 SV6-1 purge air unit, 2SH1300, TEX 3G 550 (21.65) 570 (22.44) 40 (1.57) 470 (18.50) 287 (11.30) Ø 10 (0.3 9) 650 (25.59) 31 (1.22) 40 (1.57) Ø 40 (1.57) 200 (7.87) 43 (1.69) SV6-2 purge air unit, 2SH1500, TEX 3G 550 (21.65) 470 (18.50) 340 (13.39) (4.80) (1.57) Ø 10 (0.3 9) 570 (22.44) 650 (25.59) 40 (1.57) Ø 40 (1.57) 52 (2.05) 150 (5.91) :26:28 Online data sheet Subject to change without notice 17

18 H I J K N O P Q S T Instruction for installation easuring probe version 3 4 Ø in. 700 mm C D E F 50 ounting example on a vertical duct or stack ① ② ③ ④ ⑤ ecommended free space: approx. 1.5 m (min. 1 m) Weather hood (option) Sender/receiver unit ounting flange, =240 mm/500 mm/1,000 mm, tilt tube: approx. 1 towards the duct, so that condensate can drain off. ttachment for purge air unit (at the customer): e.g. 4 steel pipes, 50 x 5 mm Project planning is extremely important for trouble-free mounting and commissioning of the measuring device. The most important requirements and preparations at the site of installation for determining the measuring site for the measuring probe version are described as follows: Unimpeded inlet and outlet zone taken into consideration Plan suitable free space for mounting and maintenance activities, for example, for tilting the sender/receiver unit and extending the probe rrange for sufficient weatherproofing for the device components, if mounting outdoors The site of installation must be sufficient for the weight of the sender/receiver unit including the measuring probe rrange clearance of minimum 0.5 m in direction of flow upstream from the device for the calibration supports, in order that the measuring device and calibration probe cannot interfere with each other 18 Online data sheet :26:28 Subject to change without notice

19 Cross-duct version in. 700 mm ø133 2 min ounting example on a vertical duct or stack ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ecommended free space: approx. 1.5 m (min. 1 m) Weather hood (option) Sender/receiver unit Distance flange - flange ctive measuring path ounting flange, =240 mm/500 mm/1,000 mm eflector unit ttachment for purge air unit (at the customer): e.g. 4 steel pipes, 50 x 5 mm Project planning is extremely important for trouble-free mounting and commissioning of the measuring device. The most important requirements and preparations at the site of installation for determining the measuring site for the -Cross Duct Version are described as follows: Unimpeded inlet and outlet zone taken into consideration lways ensure distance flange flange and active measuring path values are maintained! Plan suitable free space for mounting and maintenance activities, for example, for tilting the sender/receiver unit rrange for sufficient weatherproofing for the device components, if mounting outdoors The site of installation must be sufficient for the weight of the sender/receiver unit and reflector rrange clearance of minimum 0.5 m in direction of flow upstream from the device for the calibration supports, in order that the measuring device and calibration probe cannot interfere with each other :26:28 Online data sheet Subject to change without notice 19

20 C D E F H I J K N O P Q S T Connection types easuring probe version; standard version â 8 á ß à ① ② ③ ④ 20 9 Sender/receiver unit with measuring probe (shown: GP measuring probe) Connection unit SCU-P100 control unit (option) Purge air unit (only for GP measuring probe) No. Cable ength emarks Part no. 5 Filter monitoring SV4 5m Included in measuring probe purge air attachment Power supply for GPP measuring probe 10 m Included in measuring probe purge air attachment; : 115 / 230 V C, 50 / 60 Hz Sender/receiver unit purge air attachment (CN cable) 0,8 m Included in measuring probe purge air attachment Sender/receiver unit connection unit (CN cable) 10 m 20 m Order separately Power supply sender/receiver unit 10 m 20 m Order separately Ethernet cable PC/network 11 Inputs/outputs : terminal connections 12 Power supply connection unit : V C, 50 / 60 Hz 13 Connection unit SCU-P100 (CN cable) Online data sheet :26:28 Subject to change without notice

21 Cross-duct version; standard version à 9 ß æ å á ä ① ② ③ ④ ⑤ ⑥ ã â eflector unit Sender/receiver unit Purge air unit (for sender/receiver unit) Connection unit SCU-P100 control unit (option) Purge air unit (for reflector unit) No. Cable ength Comments Part no. 7 Filter monitoring SV4 (reflector unit) 5m Included in reflector unit purge air attachment PT1000 temperature sensor vailable as option or provided by customer 9 Sender/receiver unit reflector unit (CN cable) 12 m 24 m Order separately Filter monitoring SV4 (sender/receiver unit) 5m Included in sender/receiver unit purge air attachment Sender/receiver unit purge air attachment (CN cable) 0.8 m Included in sender/receiver unit purge air attachment Sender/receiver unit connection unit (CN cable) 10 m 20 m Order separately Power supply sender/receiver unit 10 m 20 m Order separately Ethernet cable PC/network 15 Inputs/outputs : terminal connections 16 Power supply connection unit : V C; 50/60 Hz 17 Connection unit SCU-P :26:28 Online data sheet Subject to change without notice 21

22 C D E F easuring probe version; Ex-version H I J K N O P Q S T ß à 4 ① ② ③ ④ 22 á â Connection unit with Ex-p control unit for Zone 1 (2G) and Zone 2 (3G) Sender/receiver unit with measuring probe (shown: GP measuring probe) Purge air unit SCU-P100 control unit (option) No. Cable 5 emarks Part no. Power supply (versions 2G and 3G) : 115 / 240 V C, 50 / 60 Hz 6 Ex-p controller connection unit (only version 2G) Included in connection unitt 7 Power supply (only version 3G) : 115 / 240 V C, 50 / 60 Hz 8 Connection unit sender/receiver unit Order separately Diffrential pressure switch connection unit 10 Input pressure/temperature 11 Ethernet PC/network (glass fiber cable) 12 Inputs/outputs : terminal connections 13 Connection unit SCU-P100 (CN cable) ength 5m 10 m Online data sheet :26:28 Subject to change without notice

23 Cross-duct version; Ex-version 1 2 ß 3 à á â 5 ① ② ③ ④ ⑤ ä ã Connection unit with Ex-p control unit for Zone 1 (2G) and Zone 2 (3G) Sender/receiver unit eflector unit Purge air unit SCU-P100 control unit (option) No. Cable 6 7 emarks Part no. Power supply (versions 2G and 3G) : 115 / 240 V C, 50 / 60 Hz Ex-p controller connection unit (only version 2G) Included in connection unit 8 Power supply (only version 3G) 9 Connection unit sender/receiver unit 10 ength : 115 / 240 V C, 50 / 60 Hz Order separately Differential pressure switch connection unit 11 Differential pressure switch connection unit 12 Input pressure/temperature 13 Ethernet PC/network (glass fiber cable) 14 Inputs/outputs : terminal connections 15 Connection unit SCU-P100 (CN cable) :26:28 Online data sheet Subject to change without notice 5m 10 m 23

24 Online data sheet SICK at a glance SICK is one of the leading manufacturers of intelligent sensors and sensor solutions for industrial applications. unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in a wide range of industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, sia and North merica, system solutions are tested and optimized in accordance with customer specifications. ll this makes us a reliable supplier and development partner. Comprehensive services complete our offering: SICK ifetime Services provide support throughout the machine life cycle and ensure safety and productivity. For us, that is Sensor Intelligence. Worldwide presence: Contacts and other locations SICK G Waldkirch Germany