MIXO series. Modular inserts for multipole connectors MULTIPOLE CONNECTORS MIXO CN

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Margery Potter
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ULTIPOLE CONNECTORS IXO CN i IXO series odular inserts for multipole connectors IXO IXO

LWL contacts according to CECC 78 00-80 (former DIN 66 part ) for /.

Coaxial contacts (DIN 66) 50 ohm and 75 ohm.

To protect against EC-problems (electromagnetic interference) and for the realization of

vehicles, converters, wind energy, naval equipments and robots.

temperature variability. The inserts can be mounted in CX.

IP65/66/67/68/69K degree of protection (according to the required versions).

These new inserts have the same features as the standard IXO series with easy module fixing

mm external diameter, Ø,0 mm fibre) and OST-PO (Ø, mm external diameter, Ø,0 mm fibre)

or further optical fibre versions, please contact us.

1 ULTIPOLE CONNECTORS IXO CN i IXO series odular inserts for multipole connectors IXO IXO inserts for multipole connectors for fibre optic and coaxial contacts. LWL contacts according to CECC (former DIN 66 part ) for /. mm PO (Polymer Optical ibre) and.5 /. OST (edia Oriented System Transport) optical fibre. Coaxial contacts (DIN 66) 50 ohm and 75 ohm. The new IXO insert allows the use of contacts for fibre optic and contacts for coaxial cables. To protect against EC-problems (electromagnetic interference) and for the realization of galvanic separations on BUS applications of PROINET/Ethernet fields, solutions with optical fibres are recommended. ibre optic connectors are many industrial applications, particularly, modern railway vehicles, converters, wind energy, naval equipments and robots. The new connectors can be used in applications from -0 C up to +85 C even in case of frequent temperature variability. The inserts can be mounted in CX.. T/T frames and in the relative enclosures for industrial applications to achieve IP65/66/67/68/69K degree of protection (according to the required versions). The realization of mixed connectors electrical/optical are also possible. These new inserts have the same features as the standard IXO series with easy module fixing system. On request we may provide also PO (Ø. mm external diameter, Ø,0 mm fibre) and OST-PO (Ø, mm external diameter, Ø,0 mm fibre) contacts for use at higher temperatures and high temperature variations. or further optical fibre versions, please contact us. To assemble the contacts it is needed to cut and strip the cable, to crimp the contact (even gluing is possible) and then to grind the fibre tip protruding from the contact. In the same IXO insert it is also possible to use coaxial connectors for 50 ohm (RG 6/U, RG 7/U and RG 88 A/U) and 75 ohm (RG 79 B/U, RG 87 A/U and TZC 75 0) cables. To remove both male and female contacts please use the correct extraction tool. CECC contacts (DIN 66, part ) ixo insert for optical fibre contacts DIN 66 contacts 08

IXO modular units for PO and OST contacts DIN 66 i The modular inserts must be installed in suitable frames which are then mounted in traditional housings or COB panel support.

2 IXO modular units for PO and OST contacts DIN 66 i The modular inserts must be installed in suitable frames which are then mounted in traditional housings or COB panel support. modular units, crimp connections PO / OST crimp contacts frames for modular units... page: - 5 IXO description part No. part No. without contacts (to be ordered separately) - female inserts for female contacts CX 0 L ) - male inserts for male contacts CX 0 L ) female contacts PO *.0 mm male contacts PO *.0 mm female contacts OST ** /.5 mm male contacts OST ** /.5 mm CX PL CX PL CX L CX L * PO = POLYER OPTICAL IBRE ** OST = EDIA ORIENTED SYSTE TRANSPORT ) cul (UL for USA and Canada), EAC certified - cul (UL for USA and Canada), EAC certified - ambient temperature limit: -0 C C - inserts are made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 500 cycles - max external diameter:. mm (PO). mm (OST) - polymer fibre diameter:.0 mm (PO) /.5 mm (OST) - attenuation: <.5 db - to crimp contacts CX PL / PL and CX L / L please use tool CLPZ R (see the crimping tool section on page 550) CX 0 L / L,7, ø ø 6,7 0 ø,6 (CX PL / L) We recommend to use CLASS enclosures with two levers or V-Type enclosures (with one or two levers) that provides a higher coupling depth due to the higher locking force they produce. We further suggest the use of code pins CR CX / CR CX. 6, 9,8 (CX PL / L) ø 6 contacts side (front view) cable stripping for fibre optic side with reference arrow min. mm male contact min. 5 mm - frame slot female contact dimensions shown are not binding and may be changed without notice 09

3 ULTIPOLE CONNECTORS IXO New products 07 i IXO series ain features Inserts CX 0 SC The new IXO inserts CX 0 SC enables use of fibre optic SC contacts, up to SC contacts per connector, for indoor or outdoor heavy duty industrial applications, with ILE connector enclosures. The female inserts are provided with ceramic (zirconia) type split alignment sleeves, for minimal insertion loss (e.g. critical network connections) and best suitable for single-mode /O cable connections. As optional accessory, metallic (phosphor bronze) split alignment sleeves are also available for more durable (less prone to cracking) applications, but less demanding precision alignment, thus most suitable for multi-mode fibre applications. The fibre optic SC contacts (genderless, to be purchased separately) are available both for multi-mode fibres (50/5 μm or 6,5/5 μm) and single-mode fibre (9/5 μm). The fibre optic SC contacts are also available for the hard-clad silica (HCS) or polymer-clad fibre (PC) 00/0 μm fibre optic cables and for the less demanding, with shorter transmission distance covered, but more cost effective PO Ø mm applications, available with crimp technique version (crimping tool required). NOTE Due to the higher skill and training required to produce an effectively performing fibre optic junction for a single-mode type fibre-optic cable than for a multi-mode one, dedicated contacts for single-mode are available only upon request. Contact our Commercial Department for a quotation. It is more practical in such case to equip the IXO inserts with ready-to-use fibre optic patch cords. Quick assembly technique version (tool-less) for PO Ø mm cables are also available only upon request, please send inquiry to our Commercial Department. Part No. of inserts CX 0 SC No. of seats/poles seats for optical contacts ambient temperature limit min -0 ( C) max +85 degree of protection with enclosures (according to type) IP65/IP66/IP67, IP66/IP68, IP69K conductor connections crimp mechanical endurance (mating cycles) 500 self-extinguishing capacity UL 9 V0 CX 0 SC / CX 0 SC-H CX 0 SC

4 IXO modular units seats for fibre optic SC contacts i The modular inserts must be installed in suitable frames which are then mounted in traditional housings or COB panel support. frames for modular units... page: - 5 refer to catalogue page CN.6 module adaptor for SC connectors crimp O contacts - insulation resistance: 0 GΩ - are made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 500 cycles - temperature range: from -0 C to +85 C WARNING: inserts can be used on high enclosures or bulkhead housings only. AVAILABLE NOVEBER 07 description part No. part No. module insert with seats for SC contacts (metal fixing plate included) - female insert, with ceramic sleeve CX 0 SC - female insert, with metallic sleeve CX 0 SC-H - male insert CX 0 SC SC contact for Gl IBRE 50/5 µm or 6.5/5 µm SC contact for ø PO mm - adaptor insert fitted with metal plate and sleeve (female only) fixing CX 0 SC CX 0 SC, CX 0 SC-H, CX 0 SC,7 CL 5 SC CL PO SC CL 5 SC, 7, 7, 6,8 ø,5 - adaptor insert designed to be used with SC contacts - SC contact for SI IBRE (HCS ) 00/0 µm: CL 0 SC (on request) - base equipment for SC contact GI IBRE: CLKZ 5 SC If this application is required, please contact ILE SpA. - supplementary set for PO: CLKZ PO (to be ordered with CLKZ 5 SC) If this application is required, please contact ILE SpA. contacts side (front view) side with reference arrow, CL PO SC 7, 7, 6,8 ø,5 SC duplex patch cord - frame slot CW SC from page 50 catalogue CN.6 dimensions shown are not binding and may be changed without notice 5

5 ULTIPOLE CONNECTORS IXO New products 07 i IXO series ain features Inserts CX 0 SC The new IXO inserts CX 0 SC enables use of fibre optic SC contacts, up to SC contacts per connector, for indoor or outdoor heavy duty industrial applications, with ILE connector enclosures. The female inserts are provided with ceramic (zirconia) type split alignment sleeves, for minimal insertion loss (e.g. critical network connections) and best suitable for single-mode /O cable connections. As optional accessory, metallic (phosphor bronze) split alignment sleeves are also available for more durable (less prone to cracking) applications, but less demanding precision alignment, thus most suitable for multi-mode fibre applications. The fibre optic SC contacts (genderless, to be purchased separately) are available both for multi-mode fibres (50/5 μm or 6,5/5 μm) and single-mode fibre (9/5 μm). The fibre optic SC contacts are also available for the hard-clad silica (HCS) or polymer-clad fibre (PC) 00/0 μm fibre optic cables and for the less demanding, with shorter transmission distance covered, but more cost effective PO Ø mm applications, available with crimp technique version (crimping tool required). NOTE Due to the higher skill and training required to produce an effectively performing fibre optic junction for a single-mode type fibre-optic cable than for a multi-mode one, dedicated contacts for single-mode are available only upon request. Contact our Commercial Department for a quotation. It is more practical in such case to equip the IXO inserts with ready-to-use fibre optic patch cords. Quick assembly technique version (tool-less) for PO Ø mm cables are also available only upon request, please send inquiry to our Commercial Department. Part No. of inserts CX 0 SC No. of seats/poles seats for optical contacts ambient temperature limit min -0 ( C) max +85 degree of protection with enclosures (according to type) IP65/IP66/IP67, IP66/IP68, IP69K conductor connections crimp mechanical endurance (mating cycles) 500 self-extinguishing capacity UL 9 V0 CX 0 SC / CX 0 SC-H CX 0 SC

6 IXO modular units seats for fibre optic SC contacts i The modular inserts must be installed in suitable frames which are then mounted in traditional housings or COB panel support. frames for modular units... page: - 5 refer to catalogue page CN.6 module adaptor for SC connectors crimp O contacts - insulation resistance: 0 GΩ - are made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 500 cycles - temperature range: from -0 C to +85 C WARNING: inserts can be used on high enclosures or bulkhead housings only. AVAILABLE NOVEBER 07 description part No. part No. module insert with seats for SC contacts (metal fixing plate included) - female insert, with ceramic sleeve CX 0 SC - female insert, with metallic sleeve CX 0 SC-H - male insert CX 0 SC SC contact for Gl IBRE 50/5 µm or 6.5/5 µm SC contact for ø PO mm - adaptor insert fitted with metal plate and sleeve (female only) fixing CX 0 SC CX 0 SC, CX 0 SC-H, CX 0 SC,7 CL 5 SC CL PO SC CL 5 SC, 7, 7, 6,8 ø,5 - adaptor insert designed to be used with SC contacts - SC contact for SI IBRE (HCS ) 00/0 µm: CL 0 SC (on request) - base equipment for SC contact GI IBRE: CLKZ 5 SC If this application is required, please contact ILE SpA. - supplementary set for PO: CLKZ PO (to be ordered with CLKZ 5 SC) If this application is required, please contact ILE SpA. contacts side (front view) side with reference arrow, CL PO SC 7, 7, 6,8 ø,5 SC duplex patch cord - frame slot CW SC from page 50 catalogue CN.6 dimensions shown are not binding and may be changed without notice 5

7 PO Contacts PO contacts CL series CL DD / CL DD The new PO contacts series CL DD and CL DD can be used in combination with PO fibre in ILE range of heavy duty multipole connectors ind more information on our products at 8

i TECHNICAL EATURES CL DD / CL DD ibre optic cables provide data transmission not subject to electromagnetic interference, contrary to copper-based (electric) data transmission.

8 i TECHNICAL EATURES CL DD / CL DD ibre optic cables provide data transmission not subject to electromagnetic interference, contrary to copper-based (electric) data transmission. The new fibre optic contacts CL series (CL DD and CL DD) can be used in combination with PO (polymer optical fibre) Ø,0 mm (core) /, mm (sheath) in ILE range of heavy duty multipole connectors, offering the following features: - inherent immunity to EI (electromagnetic interference); - perfect electrical insulation; - lightweight; - high transmission capacity and high bandwidth; - high data security; - IP66/IP67 recommended to minimize impairing effect of dust contamination; - male and female contacts CL series for PO Ø,0 mm (core) /, mm (sheath), with same geometry of crimp contacts CD series for conventional copper conductors; - usable in connector inserts with contact cavities geometry of CDD series, including some modules of IXO series and some inserts of CQ series, according to Table. Not for use in CD inserts series ) ; - use of alignment/coding pins on connectors/ connector modules is mandatory for fibre optic applications, in order to avoid damages to contacts and in order to minimize the natural attenuation of light signal which is mainly due to inaccuracy of the mating surfaces of the PO (polishing and perfect cleanliness of the two mating fibres) and to axial misalignment; - PO to be stripped, crimped, cut and polished according to instructions on pages besides. - for size insert combinations use JCHI L/LP (page 0 catalogue XDG JEI 5) or a special version with stainless steel rigid lever available upon request. - for the installation of fibre optic, it is recommended to use only bulkhead mounting housings and corresponding hoods with vertical cable outlet. Table. CDD series CDD/ NOTE Not suitable for CDD/ 8 /8 N CDD/ CDD/ 7, CDD/ 7 N CDD/ 08, CDD/ 08 N CQ series CQ/ 07 CQ/ CQ/ 7 IXO series CX D/D (p. 0 this ctlg.) modular connectors CX 7 D/D CX series CX/ 8/ combined connectors aux poles CX/ 6/6 number of cavities highlighted in bold CX/ / male and female contacts CL series for PO Ø,0 mm (core) /, mm (sheath), with same geometry of crimp contacts CD series for conventional copper conductors ) or CD inserts series a similar solution for use of PO Ø mm may be developed upon request: please contact our Sales Department or our local Subsidiaries/Distributors. 9

PO contacts CL DD / CL DD inserts: page: PO crimp contacts CDD (0A) 67-7 * CQ/ 07 (0A) 8 *** CQ/ (0A) 65 * CQ/ 7 (0A) 0 *** IXO CX D/D

6 pages ** refer to NEWS 06 pages *** refer to NEWS 07 pages description AVAILABLE EBRUARY 08 part No.

.. +85 C - max external diameter:, mm (PO) - polymer fibre diameter: mm (PO) - to crimp contacts CL DD and CL DD please use tool CLPZ R -

9 PO contacts CL DD / CL DD inserts: page: PO crimp contacts CDD (0A) 67-7 * CQ/ 07 (0A) 8 *** CQ/ (0A) 65 * CQ/ 7 (0A) 0 *** IXO CX D/D (0A) 8 IXO CX 7 D/D (0A) 95 * CX/ 8/ (0A) 69 * CX/ 6/6 (0A) 70 * CX/ / (0A) 7 * * refer to CN.6 pages ** refer to NEWS 06 pages *** refer to NEWS 07 pages description AVAILABLE EBRUARY 08 part No. female contacts for PO* male contacts for PO* PO = Polymer Optical ibre CL DD CL DD ø,5 - ambient temperature limit: -0 C C - max external diameter:, mm (PO) - polymer fibre diameter: mm (PO) - to crimp contacts CL DD and CL DD please use tool CLPZ R - we recommend use of guide pins CR/CR (refer to page 87 catalogue CN.6) 9,8 5, ø,55 ø,5 6,5 ø,5 conductor stripping min. 9 mm male contacts min. mm female contacts 50 dimensions shown in mm are not binding and may be changed without notice

PO contacts tools and accessories i for contacts series:

ront view CCES polishing disc, polish paper, jacket

RENNSTEIG model crimping tool for PO* CL DD / CL DD

from the CD, CDD, CX inserts polishing disc (RATIOPLAST

size 000 (RATIOPLAST 90 PB 00 00 00) jacket stripper

PA jacket fibre stripper (RATIOPLAST 90 AB 00 00 00) -

00) for Ø, mm max, for PO* fibre optic CLPZ R CCES CLDL

10 PO contacts tools and accessories i for contacts series: page: manual crimping tool removal tool CL DD/CL DD 8 ront view CCES polishing disc, polish paper, jacket stripper, fibre stripper, cable cutter (see below) description part No. part No. RENNSTEIG model crimping tool for PO* CL DD / CL DD contacts removal tool, for the extraction of contacts from the CD, CDD, CX inserts polishing disc (RATIOPLAST 90 PS R ) - for PO* contacts polish paper: - grain size 000 (RATIOPLAST 90 PB ) jacket stripper (RATIOPLAST 90 AZ PA) - for PO* fibre optic with PA jacket fibre stripper (RATIOPLAST 90 AB ) - for PO* fibre optic cable cutter (RATIOPLAST 90 SW ) for Ø, mm max, for PO* fibre optic CLPZ R CCES CLDL DD CLC CLSG CLSP CLTE PO = Polymer Optical ibre Rear view CLDL DD CLC CLSG CLSP CLTE dimensions shown in mm are not binding and may be changed without notice 5

PO contacts use and maintenance instructions GENERAL SPECIICATIONS Strip the fibre 9 mm for male contact and mm for female contact (refer to igures and ). Crimping area male contact min.

- Crimping area INISHING THE RONT SURACE O THE IBRE OPTIC indenters adjustment knob with /00 mm units for fine adjustment - Before crimping, insert PO fibre optic into the polishing disc (CLDL DD) as

The best optical attenuation values are achieved when a wet grinding method is used.

mm units ig. - Polishing Disc with Guide for PO fibre ig.

11 PO contacts use and maintenance instructions GENERAL SPECIICATIONS Strip the fibre 9 mm for male contact and mm for female contact (refer to igures and ). Crimping area male contact min. 9 mm Crimping area female contact ig. - Example of cable stripping for male crimp contact min. mm ig. - Example of cable stripping for female crimp contact ig. - Crimping area INISHING THE RONT SURACE O THE IBRE OPTIC indenters adjustment knob with /00 mm units for fine adjustment - Before crimping, insert PO fibre optic into the polishing disc (CLDL DD) as shown in ig.. - Work on a smooth surface (such as a sheet of glass), use grade 000 polishing paper. - Polish making 8-shape circles. - Wipe away any residue remaining after grinding. The best optical attenuation values are achieved when a wet grinding method is used. closure stop metric scale with /0 mm units for approximate adjustments Polishing disc PO cable crimp depth - adjustment knob with /00 mm units for fine adjustment crimp depth + scale in mm, with /0 mm units ig. - Polishing Disc with Guide for PO fibre ig. 5 - anual crimping tool CRIPING INSTRUCTIONS - The CLPZ R crimping tool data sheet explains how the crimping tool works and how to adjust the crimping depth and locator to crimp the contacts as shown in ig.. INAL OUNTING INSTRUCTIONS Put inside the CD/CDD/CX insert. - Select position no. on the turret (for male contact) and no. (for female contact), push and turn of 90 the knob of the turret. - Adjust the crimping depth on,5 (unscrew the allen screw, after adjusting refix the screw). - Insert the contact together with the fibre optic cable as far as possible into the crimping opening of the crimping tool (CLPZ R, refer to ig. 5) while applying gentle pressure to the fibre optic connector, close the tool until you hear it disengages. Watch our online tutorial 5 dimensions shown in mm are not binding and may be changed without notice

SECTION 4 TABLE OF CONTENTS

SECTION 4 TABLE OF CONTENTS Contents Introduction LC, SC and ST Series...4-2 Markets and Applications...4-2 International Standard Documents Compliance...4-2 LC Series Features and Benefits...4-3 LC Standard... 4-4 to 4-5 LC for