S3000 Laser Scanner. Leading the way in stationary and mobile safeguarding of hazardous areas

Transcription

1 pr o duct inf o rmati o n Laser Scanner Leading the way in stationary and mobile safeguarding of hazardous areas

2 Contents family 03 Stationary applications 06 Mobile applications 08 Extended applications 09 Product overview 10

3 Setting the standard throughout the world Safety Laser Scanner The smart choice for stationary and mobile safeguarding of hazardous areas. The innovative Safety Laser Scanner offers a high level of safety at an affordable price. This intelligent safety system protects people and assets and is offered in a broad range of models to better fit the wide variety of applications used in the field. The offers the largest scanning ranges available, and can be quickly and easily implemented in automated manufacturing and transport processes. SICK is the largest worldwide supplier of safety laser scanners. With more than a decade of experience, the leads the way with superior technology, functionality and safety. l o w maint e nanc e and us e r - fri e ndly The well-conceived, universal safety platform enables the easy installation and commissioning of Safety Laser Scanners The universal CDS User Software used in all SICK safety products makes the Safety Laser Scanner extremely operator-friendly 7-segment display enables fast and easy diagnostics for devices If service is required, devices can be exchanged without a PC, via Plug & Play, due to the configuration memory integrated in the system plug Substantially reduced wiring due to integrated functional components H igh e r a v ailabilit y f e w e r s y st e m shutd o w ns Simple installation and commissioning with a universal SICK safety platform concept User-friendly configuration and diagnostics with CDS User Software Reduced system downtime, quick exchange of units possible without PC Reduced sensitivity to light and dust pr o gramm e d f o r e ffici e nc y w ith C ds With the SICK CDS User Software, all safety-related requirements and the Safety and Warning Zones can be quickly and easily implemented via a PC s e curit y f o r futur e in v e stm e nts Flexible connection to a variety of safe field buses via the SICK family of networking devices Modular, expandable system S ick S P r o duct inf o rmati o n 3

4 4 S P r o duct inf o rmati o n S ick

5 High level of safety An appropriate safeguarding system for every application. To provide solutions for the widest range of safety applications, SICK has integrated specially developed, exchangeable I/O modules in the. Thus, up to 16 monitoring cases can be implemented into mobile and stationary applications. Today, there are thousands of satisfied customers, including thousands worldwide who have implemented SICK solutions for stationary and mobile safeguarding of hazardous areas. The was developed based on expertise gained in the field and years of experience. System plug standard For stationary applications 1 Safety/Warning Zone (2nd Safety Zone simultaneously useable) 1 monitoring case A d v anc e d For stationary and simple mobile applications 4 switchable field sets 4 monitoring cases pr o f e ssi o nal For mobile applications Dynamic switching of field sets 8 switchable field sets 16 monitoring cases remote For mobile applications Dynamic switching of field sets Up to 8 switchable field sets Up to 16 monitoring cases for second direction (remote: protective field switching via first ) pr o f e ssi o nal cms For mobile vehicle safety plus truck loading and fork positioning Professional functionality Reflector mark detection up to 98.4 ft (30 m) Area contour measurement up to ft (49 m) Event controlled data output possible Sensor head I/O module Modularity for the efficient configuration of the Powerful and technically improved Greater range, shorter response time Reduced sensitivity to light and dust Dynamic protective field switching Now with vertical safeguarding: effective safeguarding of access points and hazardous areas Intelligent and modular New functionalities offer the user many more possibilities and a wider application spectrum. Integrated EFI functionality allows two s to communicate with one another. Up to 8 field sets per scanner can be defined. Geared for flexible use An expandable, modular system meets future requirements. With functionality based on your tasks and budget, you only invest in what you really need. S ick S P r o duct inf o rmati o n 5

6 Stationary applications with Standard Standard applications with a Safety Zone and a Warning Zone (i.e. 1 monitoring case). Application advantages: Use of Safety Zone for detection of hazardous situations Use of larger Warning Zone for preventive measures against stopping a robot or machine Non-intrusive Cloning system Contour function Compliant with applicable ANSI, CSA and OSHA safety standards Standard Robot cell area safeguarding Standard Robot cell access safeguarding Safety Zone Warning Zone Additional contour function integrated as a reference in Safety Zone 6 Product information Sick

7 A d vanc e d Complex applications with up to 4 Safety Zones and 4 Warning Zones (i.e. 4 monitoring cases). Application advantages: Dynamic protection fields promote safe access to robot cell for operator load/unload applications Non-intrusive safety solution uses minimal installation space Cloning system plug enables fast replacements if needed Contour function extends safeguarding range to accommodate known fluctuations in the environment Compliant with applicable ANSI, CSA and OSHA safety standards Advanced Area safeguarding in a robot cell with several working areas P r o f e ssi o nal Complex applications with up to 8 Safety Zones and 8 Warning Zones (i.e. 8 monitoring cases). Application example: Safeguarding complex material processing systems requiring more than 4 different Safety and Warning Zones. Advanced Access safeguarding for a robot cell with several working areas Additional contour function integrated as a reference in 3 protective fields: Left Safety Zone Right Safety Zone Overall Safety Zone 3 protective fields: Left Safety Zone Right Safety Zone Overall Safety Zone S ick S P r o duct inf o rmati o n 7

8 Mobile applications with advanced S professional and Professional cms S professional and remote Standard applications for manually driven vehicles and simple automated vehicles, e.g. rail transfer carts or shuttle cars. Built-in capabilities for safeguarding while travelling around corners and curves. Complex applications for manual fork trucks, AGVs, trolleys, transfer carts and stacker cranes. Speed-dependent Safety/Warning Zone switching via incremental encoder signals. Area contour measurement data available using CMS version, for truck loading and fork positioning. Complex applications requiring bi-directional mobility. Speed-dependent Safety/Warning Zone, switching via incremental encoder signals. Advanced AGV with forward direction only, with added protection around corners and curves Advanced up to 4 Safety Zones up to 4 Warning Zones Professional and Remote AGV with two directions, with added protection around corners and curves Additional benefit: For every direction, 16 protective fields (8 per scanner) can be monitored simultaneously and independently Remote EFI interface (safe SICK device communication) Professional up to 8 Safety Zones up to 8 Warning Zones up to 8 Warning Zones up to 8 Safety Zones incremental encoder 8 Product information Sick

9 Extended applications Bus connection via the UE1000 Series. Safeguarding two separate working areas with an Standard and UE100 Series. All variants are equipped with an EFI interface (safe SICK device communication). All safety-relevant signals are transmitted via this interface. The UE100 Series provides two independent output pairs (OSSDs) for the two Safety Zones SZ1 and SZ2 A bus connection to a safe field bus is possible via the family of devices from the UE1000 Series. SZ2 EFI interface SZ1 (safe SICK device communication) Alternatively bus connection flexibility using the UE1000 Series. Implementing an entry/exit system with the UE100 Series (no other sensors needed). EFI interface (safe SICK device communication) SZ1 - Safety Zone 1 (personnel protective field) Field bus level EFI interface (safe SICK device communication) The UE100 linking the output signals Safety Zone SZ1 and Safety Zone SZ2; safe differentiation between object and person UE1000 SZ2 Safety Zone 2 with additional contour function integrated as a reference in S ick S P r o duct inf o rmati o n 9

10 The Options at a Glance standard advanced Area Protection, Stationary Area Protection, Multiple Fields 2) Interior Protection (e.g. presses, work cells) Point of Operation, Vertical Access Protection, Vertical Mobile Vehicle Protection (Laser Bumper ) Scan Angle Safety Zone (short range 4 m, medium range 5.5 m, long range 7 m) Warning Zone (49 m) Available Resolutions 30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm Minimum Response Time ms ms Safety Zones 1 or 2 1) Up to 4 Warning Zones 1 or 2 1) Up to 4 Number of Monitoring Cases 1 Up to 4 Measuring Error at Max Safety Zone (100 m) Weight 7.3 lb (3.3 k) 7.3 lb (3.3 k) Safety Outputs 1 Pair OSSD (PNP) 4) 1 Pair OSSD (PNP) 4) Restart Interlock Automatic Restart Manual Restart Restart Required Output Digital Inputs for Protective Field Switching N/A 4 (2 dual channel) Incremental Encoder Connections N/A N/A Simultaneous Monitoring of 2 Protective Fields Reflector Mark Detection Contour Measurement Data Output, Event-Controlled External Device Monitoring (EDM) 7-Segment Diagnostic Display Connection of 2 Devices of Same Series (via EFI 3) or UE1000 Series) (via EFI 3) or UE1000 Series) Connectivity Options (sold separately) UE10 Series Safety Relay Modules UE100 Series intelliface Interfaces UE1000 Safety Bus Interfaces Type Designation per IEC Type 3 Type 3 Category Designation per EN ISO 13849, EN ) Category 3 Category 3 Safety Integration Level (SIL) per EN 62061, IEC ) SILCL 2, SIL 2 SILCL 2, SIL 2 Performance Level per EN ISO PL d PL d 1) The second field must be configured as a simultaneous monitoring field 2) EFI = Enhanced Functional Interface and is a protocol used to communicate between device, or in combination with OSSDs, can also be connected to a safety bus via UE Product information Sick

11 professional remote professional cms S300 safety laser scanner 3) 3) 3) 3) 3) 3) , 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm 30, 40, 50, 70, 150 mm ms ms ms Up to 8 Up to 8 Up to 8 Up to 8 Up to 8 Up to 8 Up to 16 Up to 16 Up to lb (3.3 k) 7.3 lb (3.3 k) 7.3 lb (3.3 k) 1 Pair OSSD (PNP) 4) 1 Pair OSSD (PNP) 4) 1 Pair OSSD (PNP) 4) 8 (4 dual channel) (switching via EFI interface) 2) 8 (4 dual channel) (switching via EFI interface) 2) (via EFI 3) or UE1000 Series) (via EFI 3) or UE1000 Series) (via EFI 3) or UE1000 Series) Type 3 Type 3 Type 3 Category 3 Category 3 Category 3 SILCL 2, SIL 2 SILCL 2, SIL 2 SILCL 2, SIL 2 PL d PL d PL d S300 Safety laser scanner The S300 product series offers many of the same features in a more compact housing and is compatible with the. 3) Must be connected to another scanner 4) A second pair of OSSDs can be added when used w/ue100 Series interfaces 5) Only valid for the assumption of conformity until 12/28/2009. From then on it will only be allowed to use the successor ISO :2006. Sick Product information 11

12 R A N G E O F E x p e rtis e I ndustrial S e ns o rs S af e t y S y st e ms A ut o matic I d e ntificati o n A naly z e rs and P r o c e ss I nstrum e ntati o n Our complete range of sensors provides solutions for any application in the field of automation. Even under rugged ambient conditions, objects are reliably detected, counted and positioned in respect to their form, location and surface finish, as well as their distances. Comprehensive safeguarding of both personnel and machinery. As specialists in safety technology, SICK develops and manufactures pioneering products for providing protection in hazardous zones, dangerous locations and for safeguarding access points. By providing services, which encompass all aspects of machine safety and security, SICK is setting new standards in Safety Technology. Whether the tasks involve identification, handling, classification or volume measurement, innovative automatic identification systems and laser measurement systems function extremely reliably, even under rapid cycle times. They conform to the latest standards and can be simply and quickly integrated in all industrial environments and external applications. SICK MAIHAK offers solutions for system control, maintaining setpoints, optimizing process control and monitoring the flow of materials. Our analysis and process measurement products are setting the standards for these applications in terms of technology and quality Subject to change without notice Worldwide presence with subsidiaries in the following countries: Australia Austria Belgium/Luxembourg Brazil China Czech Republic Denmark Finland France Germany Great Britain India Italy Japan Netherlands Norway Poland Republic of Korea Republic of Slovenia Russia Singapore Spain Sweden Switzerland Taiwan Turkey USA/Canada/Mexico SICK, Inc. Minneapolis, MN USA phone Please find the detailed addresses and more representatives and agencies in all major industrial nations at