MaxGard Interconnection Systems

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1 In this section... Maxard Interconnection Systems Maxard Overview Competitive Checklist and Catalog umbering System...3 Load-Breaking Plugs, Receptacles and Connectors 30 Amp Load-Breaking Plugs, Receptacles and Connectors 60 Amp Load-Breaking Plugs, Receptacles and Connectors 00 Amp Load-Breaking Plugs, Receptacles and Connectors 200 Amp Load-Breaking Plugs, Receptacles and Connectors 400 Amp Accessories Engineering Specifications Voltage Selector...40 Dimensions Industrial Interlocked Receptacles SUL Safe round Indicator System

2 Maxard 8Russellstoll Pin and Sleeve Power Connectors 30A 400A (30 200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Safety Different power supply ratings can t mix: 24 single-rate device polarizations ensure exact voltage, frequency and phase differentiation Safe connections: Safely connect and disconnect, even in the most extreme conditions such as heavy industrial and explosion-proof environments Added safety measures: Explosion-proof rating on all plugs Plugs stay in: Standard delayedaction pull-and-turn withdrawal offers all plugs an explosion-proof rating Waterproof construction: Standard O-ringed interior components provide environmental separation; watertight mated or unmated Durability Built for durability: Rugged cast aluminum housings with an electrostatic epoxy coating are standard, along with stainless steel hardware The best connections for life: Pins and sleeves are made from Marine-grade CDA 485 brass; 200- and 400-amp pins and sleeves are silver plated Tel: Fax: Performance Foreign objects stay out: All receptacles and connectors have a gated rotating disk (gated deadfront) on the face of the interior, which engages upon insertion Any configuration you need: Through 4-pole 5-wire configurations, all have a safety center earth ground pin design that makes first and breaks last Ease of assembly: Solderless pressure-type screw terminals with hex socket heads and rear-access, take-apart housings provide quick wiring access no interior removal required for wiring receptacles and connectors More control available: Two optional pilot/control pins for contactors, load monitoring circuit, shunt trip or any other communication function you need More power: 50% non UL rating enables Maxard installations to be extended up to 600-amp custom loads with separate disconnect service

3 Maxard 30A 400A (30 200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Plug and Receptacle with Angle Adapter and Junction Box Electrostatic epoxy powder coat finish for maximum corrosion resistance Extra thick-wall back boxes 300 series stainless steel hardware for corrosion resistance (entire line) CDA 485 Marine-grade brass pins and sleeves Copper-free cast aluminum housings eoprene O-rings on pins, sleeves es and interiors provide environmental separation and true waterproof integrity Acme threads prevent freezing of screw collars and covers Compression-type gland bushing for optimal cable seal Center round Contacts: Make First, Break Last Optional Control/Pilot Contacts: Make Last, Break First Tel: Fax: Padlock-out access hole in plug shroud provided as standard safety feature Optional pilot contacts available for control or electrical interlocking Extra-long current contacts with deep-well arc containment ated deadfront construction Delayed insertion/removal keyways provide explosion-proof approval for standard 30-, 60- and 00-amp plugs and receptacles. Hex-type pressure terminals to ensure tighter connections Available up to 4P5W + pilot; Circuit Interrupting/Load Breaking 30 to 200 amps. 9Russellstoll Pin and Sleeve Power Connectors

4 Maxard 30A 400A (30 200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Cast Aluminum Circuit Breaker Interlocked Receptacle (Cutaway View) Thick-wall cast copper-free aluminum housing with epoxy powder coat finish Standard conduit openings through top or side (cutaway shown), optional sizes and locations Standard, high A/C or A breaker switch (cutaway shown) Heavy On/Off handle adds mechanical-to-electrical interlock function Options include: Shunt Trip Auxiliary Switch Trip Ratings (External lockout option kit available) ated, rotating deadfront receptaclee Protective screw cap (flap cap also available) Watertight = Screw cap cover Splashproof = Flap cover Heavy-duty sliding bar interlock mechanism (mates with plug padlockout access hole) EMA 4X interlocks avail able in amp ranges through 4P5W, with 2 optional pilot/ control contacts. 0 Tel: Fax:

5 Maxard 30A 400A (30 200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Fused-Disconnect Switch* Interlocked Receptacle Available in 30-, 60- and 00-amp sizes, all polarizations through 600VAC. Standard 600V cartridge fuse clips and spacing Safety fuse pulls Clear shield for test probes Backup door safety latch Three external lockout points Door safety switch Heavy.060 steel galvaneel with baked enamel, EMA 3R/2 construction Consult for additional options Fully interlocked Maxard receptacle Meets Federal specification WS865C, UL File #E5239 Meets UL 98, 50, 682, 508, 23 Meets EC Table 373-6(b) Meets major automotive specs * Also available as switch only Angled front receptacle for easier access Tel: Fax:

6 Maxard 30A 400A (30 200A Load Breaking), Maximum 600VAC/250VDC Receptacles, Inlets, Plugs, Connectors, Interlocked Receptacles, Explosion-Proof Interlocked Receptacles Maxard DBRE and DSRE series interlocks are explosion proof and waterproof (O-ring sealed), along with optional control contacts, and are fully UL Listed. Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle Available in 30-, 60- and 00-amp sizes, all polarizations. Heavy-duty cast aluminum housing, electrostatic epoxy coat finish Standard, high AIC and A (switched only) breakers available Threaded access (cover not shown) with O-ring for explosion-proof and waterproof integrity ated deadfront safety UL and CSA listed for hazardous locations Class I, Division, roups B, C and D Class II, Division, roups F and UL File E099 EMA 7, 8, 9 CSA DOT shipboard used above deck green water EMA 4X USC approved Drain plug Factory-sealed receptacle interior accepts standard Maxard plugs Explosion-Proof Waterproof on-interlocked Receptacle Available in 30A 480VAC max, all polarizations Factory-sealed interior (no filled conduits) Easy low-cost installation Threaded access (cover not shown) with O-ring for explosionproof and waterproof integrity ated deadfront for safety Heavy-duty cast aluminum housing, electrostatic epoxy coat finish UL and CSA Listed for hazardous locations Class I, Division, C and D Class II, Division, roups F and UL File E099 EMA 7, 8, 9 CSA DOT shipboard used above deck green water EMA 4X USC approved All standard polarizations available to 480VAC Factory-sealed receptacle interior accepts standard Maxard plugs 2 Tel: Fax:

7 Maxard Receptacles, Plugs and Connectors FEATURE RUSSELLSTOLL MAXARD CROUSE-HIDS ARKTITE ** APPLETO POWERTITE *** Center ground contact Yes o o 24 single-rated factory polarizations Yes o o ated deadfront construction Yes o o Two optional control contacts Yes o o Marine-grade CDA485 brass pins/sleeves Yes o o ( amp silver-plated) O-rings/environmental separation, full line Yes o o Available to 5-wire (4-pole, 5-wire) Yes 30 and 60 amp only o Complete line epoxy powder coated standard Yes o Some D = ated Deadfront F = Flap Cover S = Screw Cover (screw collar for male plugs and male inlets) Interlocked Receptacles 30A 400A Plugs, Connectors, Receptacles, Inlets and Interlocked Receptacles D F 3 44 F R A B K Amperage Voltage M = Male Pins R = Receptacle Ø = Without Ø = o Box Ø = Standard Rating Assignment F = Female Sleeves P = Plug Adapter B = Junction Configuration umber (contacts) A = Angle Box K = 2 Control 3 = 30A S = Straight E = Angle Contacts 6 = 60A See page 40 Adapter Enclosure = 00A (Voltage 2 = 200A Selection chart) 4 = 400A Ex: FP = Connector For last 3 positions above, Ø can appear in any MR = Motor Inlet position. Standard plugs, etc. will have a ØØØ suffix, (ex. DS2404MPØØØ). FEATURE RUSSELLSTOLL DBRE/DSRE SERIES CROUSE-HIDS EPC SERIES APPLETO EBR SERIES (WITH FB BREAKER) Waterproof (DurORing ) O-ring sealing Yes o o Available to 5-wire (4-pole, 5-wire) through 00 amp Yes o o ated deadfront Yes o o Center ground sleeve contact Yes o o 24 single-rated factory polarizations Yes o o Class I, Div., roups B, C, D Yes Yes Yes Class II, Div., roups F and Yes Yes Yes* Meets Coast uard (was C259) approvals Yes o o * roup F excepting electrically conductive dusts. ** Crouse-Hinds and Arktite are trademarks of Cooper Industries, Inc. *** Appleton and Powertite are trademarks of Appleton Electric Inc. D B R E K S D = ated Deadfront S* = Switch B = Circuit Breaker R = Receptacle E = Explosion-Proof F = Flap Cap (weathertight) S = Screw Cap (watertight) Amperage Rating 3 = 30A 6 = 60A = 00A 2 = 200A 4 = 400A Voltage Assignment umber See page 40 (Voltage Selection chart) * With S in position 2, positions 9, 0 and must be AO (on-automatic Switch). Breaker Rating or Switch Code See individual product pages for possible breaker ratings and codes Ø = Standard Configuration K = 2 Control Contacts Ø = Standard Configuration S = Auxiliary Switch Z = Shunt Trip Tel: Fax:

8 Maxard 30 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS3CC. Maximum lug wire 8 AW 7-strand or flexible, cable entrance.87" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. B Outlet furnished at location B unless otherwise specified. " PT. Male Plug Female Connector A C Control contacts for plug/receptacles: Use K where noted. Ex: DS304MP00K For Adapters, Junction Boxes and Accessories, see pages D 4 3 4" 8 3 4" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 7 7 8" 5 8" POLE WIRE CODUCTOR PLACEMET VOLTAE 60 HZ STADARD BUSHI I.D. STADARD BUSHI I.D. 277 DS304MPØØØ 7 DF304FPØØØ 8" 25 DS307MPØØØ DF307FPØØØ 7 8" DS3204MPØØØ DF3204FPØØØ 250 DS3207MPØØØ 7 DF3207FPØØØ 8" 600 DS324MPØØØ DF324FPØØØ 7 8" 208 DS326MPØØØ DF326FPØØØ 2 277/480 DS3304MPØØØ DF3304FPØØØ /250 DS3307MPØØØ " DF3307FPØØØ " 20/208 DS336MPØØØ DF336FPØØØ 3Ø 480 DS3404MPØØØ DF3404FPØØØ 3Ø 250 DS3407MPØØØ DF3407FPØØØ 3 4 3Ø 600 DS344MPØØØ " DF344FPØØØ 3Ø 208 DS346MPØØØ DF346FPØØØ 3Ø 440 DS342MPØØØ DF342FPØØØ 3ØY 277/480 DS3504MPØØØ DF3504FPØØØ 4 5 3ØY 347/600 DS354MPØØØ DF354FPØØØ 3 6" 3ØY 20/208 DS356MPØØØ DF356FPØØØ 3ØY 250/440 DS352MPØØØ DF352FPØØØ " 3 6" 4 Tel: Fax:

9 Maxard Female Receptacle with Angle Enclosure Female Receptacle with Angle Adapter** and Junction Box Female Receptacle with Angle Adapter** Female Receptacle 6 3 8" 9 8" 6 8" 2 7 8" 3 8" 9 5 8" 9 5 8" 9 7 8" 3" 4 2" DF304FRØEØ DF304FRABØ DF304FRAØØ DF304FRØØØ DF307FRØEØ DF307FRABØ DF307FRAØØ DF307FRØØØ DF3204FRØEØ DF3204FRABØ DF3204FRAØØ DF3204FRØØØ DF3207FRØEØ DF3207FRABØ DF3207FRAØØ DF3207FRØØØ DF324FRØEØ DF324FRABØ DF324FRAØØ DF324FRØØØ DF326FRØEØ DF326FRABØ DF326FRAØØ DF326FRØØØ DF3304FRØEØ DF3304FRABØ DF3304FRAØØ DF3304FRØØØ DF3307FRØEØ DF3307FRABØ DF3307FRAØØ DF3307FRØØØ DF336FRØEØ DF336FRABØ DF336FRAØØ DF336FRØØØ DF3404FRØEØ DF3404FRABØ DF3404FRAØØ DF3404FRØØØ DF3407FRØEØ DF3407FRABØ DF3407FRAØØ DF3407FRØØØ DF344FRØEØ DF344FRABØ DF344FRAØØ DF344FRØØØ DF346FRØEØ DF346FRABØ DF346FRAØØ DF346FRØØØ DF342FRØEØ DF342MRABØ DF342FRAØØ DF342FRØØØ DF3504FRØEØ DF3504FRABØ DF3504FRAØØ DF3504FRØØØ DF354FRØEØ DF354FRABØ DF354FRAØØ DF354FRØØØ DF356FRØEØ DF356FRABØ DF356FRAØØ DF356FRØØØ DF352FRØEØ DF352FRABØ DF352FRAØØ DF352FRØØØ Tel: Fax:

10 Maxard 30 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS3CC. Maximum lug wire 4 AW 7-strand or flexible, cable entrance.87" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Outlet furnished at location B unless otherwise specified. " PT. A B C Female Connector Male Plug Control contacts for plug/receptacles: Use K where noted. Ex: DS304MR00K For Adapters, Junction Boxes and Accessories, see pages D 8 3 4" 4 3 4" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 5 8" 7 8" POLE WIRE CODUCTOR PLACEMET VOLTAE 60 HZ STADARD BUSHI I.D. 277 DF304FPØØØ 7 DS304MPØØØ 8" 25 DF307FPØØØ DS307MPØØØ DF3204FPØØØ DS3204MPØØØ 250 DF3207FPØØØ 7 DS3207MPØØØ 8" 600 DF324FPØØØ DS324MPØØØ 208 DF326FPØØØ DS326MPØØØ 2 277/480 DF3304FPØØØ DS3304MPØØØ /250 DF3307FPØØØ " DS3307MPØØØ 20/208 DF336FPØØØ DS336MPØØØ 3Ø 480 DF3404FPØØØ DS3404MPØØØ 3Ø 250 DF3407FPØØØ DS3407MPØØØ 3 4 3Ø 600 DF344FPØØØ " DS344MPØØØ 3Ø 208 DF346FPØØØ DS346MPØØØ 3Ø 440 DF342FPØØØ DS342MPØØØ 3ØY 277/480 DF3504FPØØØ DS3504MPØØØ 3ØY 347/600 DF354FPØØØ DS354MPØØØ " 3ØY 20/208 DF356FPØØØ DS356MPØØØ 3ØY 250/440 DF352FPØØØ DS352MPØØØ STADARD BUSHI I.D. 7 8" 7 8" " " 3 6" 6 Tel: Fax:

11 Maxard Male Inlet with Angle Enclosure Male Inlet with Angle Adapter** and Junction Box Male Inlet with Angle Adapter** Male Inlet 6 4" 9" 6" 2 7 8" 0 7 8" 3 8" 9 5 8" 3" 9 5 8" 2 2" 5 2" DS304MRØEØDS304MRABØ DS304MRAØØ DS304MRØØØ DS307MRØEØ DS307MRABØ DS307MRAØØ DS307MRØØØ DS3204MRØEØ DS3204MRABØ DS3204MRAØØ DS3204MRØØØ DS3207MRØEØ DS3207MRABØ DS3207MRAØØ DS3207MRØØØ DS324MRØEØ DS324MRABØ DS324MRAØØ DS324MRØØØ DS326MRØEØ DS326MRABØ DS326MRAØØ DS326MRØØØ DS3304MRØEØ DS3304MRABØ DS3304MRAØØ DS3304MRØØØ DS3307MRØEØ DS3307MRABØ DS3307MRAØØ DS3307MRØØØ DS336MRØEØ DS336MRABØ DS336MRAØØ DS336MRØØØ DS3404MRØEØ DS3404MRABØ DS3404MRAØØ DS3404MRØØØ DS3407MRØEØ DS3407MRABØ DS3407MRAØØ DS3407MRØØØ DS344MRØEØ DS344MRABØ DS344MRAØØ DS344MRØØØ DS346MRØEØ DS346MRABØ DS346MRAØØ DS346MRØØØ DS342MRØEØ DS342MRABØ DS342MRAØØ DS342MRØØØ DS3504MRØEØ DS3504MRABØ DS3504MRAØØ DS3504MRØØØ DS354MRØEØ DS354MRABØ DS354MRAØØ DS354MRØØØ DS356MRØEØ DS356MRABØ DS356MRAØØ DS356MRØØØ DS352MRØEØ DS352MRABØ DS352MRAØØ DS352MRØØØ Tel: Fax:

12 Maxard 60 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS6CC. Maximum lug wire 4 AW 7-strand or flexible, cable entrance.302" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Outlet furnished at location B unless otherwise specified. 2" PT. B Male Plug Female Connector Control contacts for plug/receptacles: Use K where noted. Ex: DS604MP00K For Adapters, Junction Boxes and Accessories, see pages A D C 5 2" 0" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 9 8" 5 3 8" POLE WIRE CODUCTOR PLACEMET 2 2 STADARD VOLTAE BUSHI 60 HZ I.D. 277 DS604MPØØØ DF604FPØØØ 3 6" 25 DS607MPØØØ DF607FPØØØ 480 DS6204MPØØØ DF6204FPØØØ 250 DS6207MPØØØ DF6207FPØØØ 3 6" 600 DS624MPØØØ DF624FPØØØ 208 DS626MPØØØ DF626FPØØØ 277/480 DS6304MPØØØ DF6304FPØØØ 25/250 DS6307MPØØØ 5 6" DF6307FPØØØ 20/208 DS636MPØØØ DF636FPØØØ 3Ø 480 DS6404MPØØØ DF6404FPØØØ 3Ø 250 DS6407MPØØØ DF6407FPØØØ 3Ø 600 DS644MPØØØ 5 6" DF644FPØØØ 3Ø 208 DS646MPØØØ DF646FPØØØ 3Ø 440 DS642MPØØØ DF642FPØØØ 3ØY 277/480 DS6504MPØØØ DF6504FPØØØ 3ØY 347/600 DS654MPØØØ DF654FPØØØ 2" 3ØY 0/208 DS656MPØØØ DF656FPØØØ 3ØY 250/440 DS652MPØØØ DF652FPØØØ STADARD BUSHI I.D. 3 6" 3 6" 5 6" 5 6" 2" 8 Tel: Fax:

13 Maxard Female Receptacle with Angle Enclosure Female Receptacle with Angle Adapter** and Junction Box Female Receptacle with Angle Adapter** Female Receptacle 7 8" 0 2" 7 2" 3 3 8" 4" 9 3 4" 8" 9 3 4" 5 8" 3" DF604FRØEØDF604FRABØ DF604FRAØØ DF604FRØØØ DF607FRØEØ DF607FRABØ DF607FRAØØ DF607FRØØØ DF6204FRØEØ DF6204FRABØ DF6204FRAØØ DF6204FRØØØ DF6207FRØEØ DF6207FRABØ DF6207FRAØØ DF6207FRØØØ DF624FRØEØ DF624FRABØ DF624FRAØØ DF624FRØØØ DF626FRØEØ DF626FRABØ DF626FRAØØ DF626FRØØØ DF6304FRØEØ DF6304FRABØ DF6304FRAØØ DF6304FRØØØ DF6307FRØEØ DF6307FRABØ DF6307FRAØØ DF6307FRØØØ DF636FRØEØ DF636FRABØ DF636FRAØØ DF636FRØØØ DF6404FRØEØ DF6404FRABØ DF6404FRAØØ DF6404FRØØØ DF6407FRØEØ DF6407FRABØ DF6407FRAØØ DF6407FRØØØ DF644FRØEØ DF644FRABØ DF644FRAØØ DF644FRØØØ DF646FRØEØ DF646FRABØ DF646FRAØØ DF646FRØØØ DF642FRØEØ DF642FRABØ DF642FRAØØ DF642FRØØØ DF6504FRØEØ DF6504FRABØ DF6504FRAØØ DF6504FRØØØ DF654FRØEØ DF654FRABØ DF654FRAØØ DF654FRØØØ DF656FRØEØ DF656FRABØ DF656FRAØØ DF656FRØØØ DF652FRØEØ DF652FRABØ DF652FRAØØ DF652FRØØØ Tel: Fax:

14 Maxard 60 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS6CC. Maximum lug wire 4 AW 7-strand or flexible, cable entrance.302" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Outlet furnished at location B unless B otherwise specified. 2" PT. Female Connector Male Plug Control contacts for plug/receptacles: Use K where noted. Ex: DS304MP00K For Adapters, Junction Boxes and Accessories, see pages A D C 0" 5 2" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 5 3 8" 9 8" POLE WIRE CODUCTOR PLACEMET 2 2 VOLTAE 60 HZ STADARD BUSHI I.D. 277 DF604FPØØØ DS604MPØØØ 3 6" 25 DF607FPØØØ DS607MPØØØ 480 DF6204FPØØØ DS6204MPØØØ 250 DF6207FPØØØ DS6207MPØØØ 3 6" 600 DF624FPØØØ DS624MPØØØ 208 DF626FPØØØ DS626MPØØØ 277/480 DF6304FPØØØ DS6304MPØØØ 25/250 DF6307FPØØØ 5 6" DS6307MPØØØ 20/208 DF636FPØØØ DS636MPØØØ 3Ø 480 DF6404FPØØØ DS6404MPØØØ 3Ø 250 DF6407FPØØØ DS6407MPØØØ 3Ø 600 DF644FPØØØ 5 6" DS644MPØØØ 3Ø 208 DF646FPØØØ DS646MPØØØ 3Ø 440 DF642FPØØØ DS642MPØØØ 3ØY 277/480 DF6504FPØØØ DS6504MPØØØ 3ØY 347/600 DF654FPØØØ DS654MPØØØ 2" 3ØY 20/208 DF656FPØØØ DS656MPØØØ 3ØY 250/440 DF652FPØØØ DS652MPØØØ STADARD BUSHI I.D. 3 6" 3 6" 5 6" 5 6" 2" 20 Tel: Fax:

15 Maxard Male Inlet with Angle Enclosure Male Inlet with Angle Adapter** and Junction Box Male Inlet with Angle Adapter** Male Inlet 6 7 8" 0 4" 7 4" 3 3 8" 2" 4" 0 8" 3" 0 8" 2 2" 5 2" DS604MRØEØDS604MRABØ DS604MRAØØ DS604MRØØØ DS607MRØEØ DS607MRABØ DS607MRAØØ DS607MRØØØ DS6204MRØEØ DS6204MRABØ DS6204MRAØØ DS6204MRØØØ DS6207MRØEØ DS6207MRABØ DS6207MRAØØ DS6207MRØØØ DS624MRØEØ DS624MRABØ DS624MRAØØ DS624MRØØØ DS626MRØEØ DS626MRABØ DS626MRAØØ DS626MRØØØ DS6304MRØEØ DS6304MRABØ DS6304MRAØØ DS6304MRØØØ DS6307MRØEØ DS6307MRABØ DS6307MRAØØ DS6307MRØØØ DS636MRØEØ DS636MRABØ DS636MRAØØ DS636MRØØØ DS6404MRØEØ DS6404MRABØ DS6404MRAØØ DS6404MRØØØ DS6407MRØEØ DS6407MRABØ DS6407MRAØØ DS6407MRØØØ DS644MRØEØ DS644MRABØ DS644MRAØØ DS644MRØØØ DS646MRØEØ DS646MRABØ DS646MRAØØ DS646MRØØØ DS642MRØEØ DS642MRABØ DS642MRAØØ DS642MRØØØ DS6504MRØEØ DS6504MRABØ DS6504MRAØØ DS6504MRØØØ DS654MRØEØ DS654MRABØ DS654MRAØØ DS654MRØØØ DS656MRØEØ DS656MRABØ DS656MRAØØ DS656MRØØØ DS652MRØEØ DS652MRABØ DS652MRAØØ DS652MRØØØ Tel: Fax:

16 Maxard 00 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DSCC. Maximum lug wire 0 AW 9-strand or AW flexible, cable entrance.386" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. B Boldface figures are for voltage assignment. For different ratings, see page 40. A Outlet furnished at location B unless otherwise specified. 2" PT. C Male Plug Female Connector D Control contacts for plug/receptacles: Use K where noted. Ex: DS04MP00K For Adapters, Junction Boxes and Accessories, see pages " 8" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 0 8" 5 3 8" POLE WIRE CODUCTOR PLACEMET 2 2 STADARD VOLTAE 60HZ BUSHI I.D. 277 DS04MPØØØ DF04FPØØØ 6" 25 DS07MPØØØ DF07FPØØØ 480 DS204MPØØØ DF204FPØØØ 250 DS207MPØØØ DF207FPØØØ 6" 600 DS24MPØØØ DF24FPØØØ 208 DS26MPØØØ DF26FPØØØ 277/480 DS304MPØØØ DF304FPØØØ 25/250 DS307MPØØØ 3 6" DF307FPØØØ 20/208 DS36MPØØØ DF36FPØØØ 3Ø 480 DS404MPØØØ DF404FPØØØ 3Ø 250 DS407MPØØØ DF407FPØØØ 3Ø 600 DS44MPØØØ 3 6" DF44FPØØØ 3Ø 208 DS46MPØØØ DF46FPØØØ 3Ø 440 DS42MPØØØ DF42FPØØØ 3ØY 277/480 DS504MPØØØ DF504FPØØØ 3ØY 347/600 DS54MPØØØ DF54FPØØØ 2" 3ØY 8/208 DS56MPØØØ DF56FPØØØ 3ØY 250/440 DS52MPØØØ DF52FPØØØ STADARD BUSHI I.D. 6" 6" 3 6" 3 6" 2" 22 Tel: Fax:

17 Maxard Female Receptacle with Angle Enclosure Female Receptacle with Angle Adapter** and Junction Box Female Receptacle with Angle Adapter** Female Receptacle " 0 3 4" 7" 3 5 8" 4" 3 8" 0" 3 3 4" 0" 3 5 8" DF04FRØEØDF04FRABØ DF04FRAØØ DF04FRØØØ DF07FRØEØ DF07FRABØ DF07FRAØØ DF07FRØØØ DF204FRØEØ DF204FRABØ DF204FRAØØ DF204FRØØØ DF207FRØEØ DF207FRABØ DF207FRAØØ DF207FRØØØ DF24FRØEØ DF24FRABØ DF24FRAØØ DF24FRØØØ DF26FRØEØ DF26FRABØ DF26FRAØØ DF26FRØØØ DF304FRØEØ DF304FRABØ DF304FRAØØ DF304FRØØØ DF307FRØEØ DF307FRABØ DF307FRAØØ DF307FRØØØ DF36FRØEØ DF36FRABØ DF36FRAØØ DF36FRØØØ DF404FRØEØ DF404FRABØ DF404FRAØØ DF404FRØØØ DF407FRØEØ DF407FRABØ DF407FRAØØ DF407FRØØØ DF44FRØEØ DF44FRABØ DF44FRAØØ DF44FRØØØ DF46FRØEØ DF46FRABØ DF46FRAØØ DF46FRØØØ DF42FRØEØ DF42FRABØ DF42FRAØØ DF42FRØØØ DF504FRØEØ DF504FRABØ DF504FRAØØ DF504FRØØØ DF54FRØEØ DF54FRABØ DF54FRAØØ DF54FRØØØ DF56FRØEØ DF56FRABØ DF56FRAØØ DF56FRØØØ DF52FRØEØ DF52FRABØ DF52FRAØØ DF52FRØØØ Tel: Fax:

18 Maxard 00 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DSCC. Maximum lug wire 0 AW 9-strand or AW flexible, cable entrance.386" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. B Outlet furnished at location B unless otherwise specified. 2" PT. A C Female Connector Male Plug Control contacts for plug/receptacles: Use K where noted. Ex: DS04MR00K For Adapters, Junction Boxes and Accessories, see pages D 8" 6 2" Device Ratings and Polarizations Maximum 600VAC or 250VDC 0 8" (For full polarization, see page 40) 5 3 8" POLE WIRE CODUCTOR PLACEMET VOLTAE 60 HZ STADARD BUSHI I.D. STADARD BUSHI I.D DF04FPØØØ DS04MPØØØ 6" 25 DF07FPØØØ DS07MPØØØ 480 DF204FPØØØ DS204MPØØØ 250 DF207FPØØØ DS207MPØØØ 6" 600 DF24FPØØØ DS24MPØØØ 208 DF26FPØØØ DS26MPØØØ 277/480 DF304FPØØØ DS304MPØØØ 25/250 DF307FPØØØ 3 6" DS307MPØØØ 20/208 DF36FPØØØ DS36MPØØØ 3Ø 480 DF404FPØØØ DS404MPØØØ 3Ø 250 DF407FPØØØ DS407MPØØØ 3Ø 600 DF44FPØØØ 3 6" DS44MPØØØ 3Ø 208 DF46FPØØØ DS46MPØØØ 3Ø 440 DF42FPØØØ DS42MPØØØ 3ØY 277/480 DF504FPØØØ DS504MPØØØ 3ØY 347/600 DF54FPØØØ DS54MPØØØ 2" 3ØY 0/208 DF56FPØØØ DS56MPØØØ 3ØY 250/440 DF52FPØØØ DS52MPØØØ 6" 6" 3 6" 3 6" 2" 24 Tel: Fax:

19 Maxard Male Inlet with Angle Enclosure Male Inlet with Angle Adapter** and DJB3 Junction Box Male Inlet with Angle Adapter** Male Inlet 7 3 8" 0 5 8" 6 7 8" 3 3 8" 2" 4" 0 8" 3 3 4" 0 8" 2 2" 5 2" DS04MRØEØ DS04MRABØ DS04MRAØØ DS04MRØØØ DS07MRØEØ DS07MRABØ DS07MRAØØ DS07MRØØØ DS204MRØEØ DS204MRABØ DS204MRAØØ DS204MRØØØ DS207MRØEØ DS207MRABØ DS207MRAØØ DS207MRØØØ DS24MRØEØ DS24MRABØ DS24MRAØØ DS24MRØØØ DS26MRØEØ DS26MRABØ DS26MRAØØ DS26MRØØØ DS304MRØEØ DS304MRABØ DS304MRAØØ DS304MRØØØ DS307MRØEØ DS307MRABØ DS307MRAØØ DS307MRØØØ DS36MRØEØ DS36MRABØ DS36MRAØØ DS36MRØØØ DS404MRØEØ DS404MRABØ DS404MRAØØ DS404MRØØØ DS407MRØEØ DS407MRABØ DS407MRAØØ DS407MRØØØ DS44MRØEØ DS44MRABØ DS44MRAØØ DS44MRØØØ DS46MRØEØ DS46MRABØ DS46MRAØØ DS46MRØØØ DS42MRØEØ DS42MRABØ DS42MRAØØ DS42MRØØØ DS504MRØEØ DS504MRABØ DS504MRAØØ DS504MRØØØ DS54MRØEØ DS54MRABØ DS54MRAØØ DS54MRØØØ DS56MRØEØ DS56MRABØ DS56MRAØØ DS56MRØØØ DS52MRØEØ DS52MRABØ DS52MRAØØ DS52MRØØØ Tel: Fax:

20 Maxard 200 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS2CC. Maximum lug wire 4/0 AW 9-strand or flexible, cable entrance.625" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Outlet furnished at location B unless B otherwise specified. 3" PT. Male Plug Female Connector A C Control contacts for plug/receptacles: Use K where noted. Ex: DS204MP00K For Adapters, Junction Boxes and Accessories, see pages D 9" 5" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 3 3 4" 9 2" POLE WIRE CODUCTOR PLACEMET VOLTAE 60 HZ STADARD BUSHI I.D. STADARD BUSHI I.D DS204MPØØØ DF204FPØØØ 2 8" 25 DS207MPØØØ DF207FPØØØ 480 DS2204MPØØØ DF2204FPØØØ 250 DS2207MPØØØ DF2207FPØØØ 2 8" 600 DS224MPØØØ DF224FPØØØ 208 DS226MPØØØ DF226FPØØØ 277/480 DS2304MPØØØ DF2304FPØØØ 25/250 DS2307MPØØØ 2 4" DF2307FPØØØ 20/208 DS236MPØØØ DF236FPØØØ 3Ø 480 DS2404MPØØØ DF2404FPØØØ 3Ø 250 DS2407MPØØØ DF2407FPØØØ 3Ø 600 DS244MPØØØ 2 4" DF244FPØØØ 3Ø 208 DS246MPØØØ DF246FPØØØ 3Ø 440 DS242MPØØØ DF242FPØØØ 3ØY 277/480 DS2504MPØØØ DF2504FPØØØ 3ØY 347/600 DS254MPØØØ DF254FPØØØ 2 2" 3ØY 0/208 DS256MPØØØ DF256FPØØØ 3ØY 250/440 DS252MPØØØ DF252FPØØØ 2 8" 2 8" 2 4" 2 4" 2 2" 26 Tel: Fax:

21 Maxard Female Receptacle with Angle Adapter** and Junction Box Female Receptacle with Angle Adapter** Female Receptacle Staten Island Ferry SOLUTIO 200 Amp 200A Maxard connections on ferry deck 5 3 4" 9 2" 5 4" 4 5 8" 6 5 8" 4 3 4" 6 5 8" 200A Maxard inlets with disconnects DF204FRABØ DF204FRAØØ DF204FRØØØ DF207FRABØ DF207FRAØØ DF207FRØØØ DF2204FRABØ DF2204FRAØØ DF2204FRØØØ DF2207FRABØ DF2207FRAØØ DF2207FRØØØ DF224FRABØ DF224FRAØØ DF224FRØØØ DF226FRABØ DF226FRAØØ DF226FRØØØ DF2304FRABØ DF2304FRAØØ DF2304FRØØØ DF2307FRABØ DF2307FRAØØ DF2307FRØØØ DF236FRABØ DF236FRAØØ DF236FRØØØ DF2404FRABØ DF2404FRAØØ DF2404FRØØØ DF2407FRABØ DF2407FRAØØ DF2407FRØØØ DF244FRABØ DF244FRAØØ DF244FRØØØ DF246FRABØ DF246FRAØØ DF246FRØØØ DF242FRABØ DF242FRAØØ DF242FRØØØ DF2504FRABØ DF2504FRAØØ DF2504FRØØØ DF254FRABØ DF254FRAØØ DF254FRØØØ DF256FRABØ DF256FRAØØ DF256FRØØØ DF252FRABØ DF252FRAØØ DF252FRØØØ 30A and 200A Maxard interlocks 200A Maxard interlocks in parallel Tel: Fax:

22 Maxard 200 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS2CC. Maximum lug wire 4/0 AW 9-strand or flexible, cable entrance.625" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Outlet furnished at location B unless otherwise specified. 3" PT. B Female Connector Male Plug Control contacts for plug/receptacles: Use K where noted. Ex: DS204MR00K For Adapters, Junction Boxes and Accessories, see pages A D C 5" 9" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 9 2" 3 3 4" POLE WIRE CODUCTOR PLACEMET VOLTAE 60 HZ STADARD BUSHI I.D. STADARD BUSHI I.D DF204FPØØØ DS204MPØØØ 2 8" 25 DF207FPØØØ DS207MPØØØ 480 DF2204FPØØØ DS2204MPØØØ 250 DF2207FPØØØ DS2207MPØØØ 2 8" 600 DF224FPØØØ DS224MPØØØ 208 DF226FPØØØ DS226MPØØØ 277/480 DF2304FPØØØ DS2304MPØØØ 25/250 DF2307FPØØØ 2 4" DS2307MPØØØ 20/208 DF236FPØØØ DS236MPØØØ 3Ø 480 DF2404FPØØØ DS2404MPØØØ 3Ø 250 DF2407FPØØØ DS2407MPØØØ 3Ø 600 DF244FPØØØ 2 4" DS244MPØØØ 3Ø 208 DF246FPØØØ DS246MPØØØ 3Ø 440 DF242FPØØØ DS242MPØØØ 3ØY 277/480 DF2504FPØØØ DS2504MPØØØ 3ØY 347/600 DF254FPØØØ DS254MPØØØ 2 2" 3ØY 0/208 DF256FPØØØ DS256MPØØØ 3ØY 250/440 DF252FPØØØ DS252MPØØØ 2 8" 2 8" 2 4" 2 4" 2 2" 28 Tel: Fax:

23 Maxard Male Inlet with Angle Enclosure Male Inlet with Angle Adapter** Male Inlet MMI Trailer SOLUTIO 200 Amp 5 2" 9 4" 4" Application: Electrical hook-up of mobile medical imaging (MMI) trailers 4 7 8" 6 5 8" 5" 3 2" 9 4" Mobile medical units provide trailer-transportable blood banks, dental clinics, magnetic resonance imaging (MRI), X-ray and other diagnostic equipment to many hospitals and clinics throughout the country on a regular leased basis. Safe outdoor usage connections are required for up to 200-amp power supplies at each facility. Major specialized custom trailer manufacturers rely on the Maxard 200-amp interface. DS204MRABØ DS204MRAØØ DS204MRØØØ DS207MRABØ DS207MRAØØ DS207MRØØØ DS2204MRABØ DS2204MRAØØ DS2204MRØØØ DS2207MRABØ DS2207MRAØØ DS2207MRØØØ DS224MRABØ DS224MRAØØ DS224MRØØØ DS226MRABØ DS226MRAØØ DS226MRØØØ DS2304MRABØ DS2304MRAØØ DS2304MRØØØ DS2307MRABØ DS2307MRAØØ DS2307MRØØØ DS236MRABØ DS236MRAØØ DS236MRØØØ DS2404MRABØ DS2404MRAØØ DS2404MRØØØ DS2407MRABØ DS2407MRAØØ DS2407MRØØØ DS244MRABØ DS244MRAØØ DS244MRØØØ DS246MRABØ DS246MRAØØ DS246MRØØØ DS242MRABØ DS242MRAØØ DS242MRØØØ DS2504MRABØ DS2504MRAØØ DS2504MRØØØ DS254MRABØ DS254MRAØØ DS254MRØØØ DS256MRABØ DS256MRAØØ DS256MRØØØ DS252MRABØ DS252MRAØØ DS252MRØØØ Installation: Site-mounted 200-amp receptacles with trailer-mounted plugs and connectors When a mobile medical unit trailer is at the desired location, a heavy-duty Maxard 200-amp cable assembly connects the trailer with a corresponding receptacle or connector at each site, usually mounted on an outside wall. A primary safety feature is the receptacle s gated deadfront construction that ensures no exterior access to live receptacle contacts. With so many different hands involved on a daily basis, the Maxard epoxy powder-coat finish and rugged waterproof construction provide hospital-safe long service life. Tel: Fax:

24 Maxard 400 Amp Standard Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS4CC. Maximum lug wire 500 kcmil 37-strand or flexible, cable entrance.937" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. Outlet furnished at location B unless otherwise B specified. 4" PT. Male Plug Female Connector Control contacts for plug/receptacles: Use K where noted. Ex: DS404MP00K For Adapters, Junction Boxes and Accessories, see pages A C D 2 5 8" 9 8" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 7 5 8" 0 3 4" POLE WIRE CODUCTOR PLACEMET VOLTAE 60 HZ STADARD BUSHI I.D. STADARD BUSHI I.D DS404MPØØØ DF404FPØØØ 25 DS407MPØØØ DF407FPØØØ 480 DS4204MPØØØ DF4204FPØØØ 4" 250 DS4207MPØØØ DF4207FPØØØ 600 DS424MPØØØ DF424FPØØØ 208 DS426MPØØØ DF426FPØØØ 277/480 DS4304MPØØØ DF4304FPØØØ 25/250 DS4307MPØØØ DF4307FPØØØ 20/208 DS436MPØØØ DF436FPØØØ 3Ø 480 DS4404MPØØØ DF4404FPØØØ 3" 3Ø 250 DS4407MPØØØ DF4407FPØØØ 3Ø 600 DS444MPØØØ DF444FPØØØ 3Ø 208 DS446MPØØØ DF446FPØØØ 3Ø 440 DS442MPØØØ DF442FPØØØ 3ØY 277/480 DS4504MPØØØ DF4504FPØØØ 3ØY 347/600 DS454MPØØØ DF454FPØØØ 3 4" 3ØY 0/208 DS456MPØØØ DF456FPØØØ 3ØY 250/440 DS452MPØØØ DF452FPØØØ 4" 3" 3 4" 30 Tel: Fax:

25 Maxard Female Receptacle with Angle Adapter** and Junction Box " 2" 25 4" Female Receptacle with Angle Adapter** " 3 4" Female Receptacle DF404FRABØ DF404FRAØØ DF404FRØØØ DF407FRABØ DF407FRAØØ DF407FRØØØ DF4204FRABØ DF4204FRAØØ DF4204FRØØØ DF4207FRABØ DF4207FRAØØ DF4207FRØØØ DF424FRABØ DF424FRAØØ DF424FRØØØ DF426FRABØ DF426FRAØØ DF426FRØØØ DF4304FRABØ DF4304FRAØØ DF4304FRØØØ DF4307FRABØ DF4307FRAØØ DF4307FRØØØ DF436FRABØ DF436FRAØØ DF436FRØØØ DF4404FRABØ DF4404FRAØØ DF4404FRØØØ DF4407FRABØ DF4407FRAØØ DF4407FRØØØ DF444FRABØ DF444FRAØØ DF444FRØØØ DF446FRABØ DF446FRAØØ DF446FRØØØ DF442FRABØ DF442FRAØØ DF442FRØØØ DF4504FRABØ DF4504FRAØØ DF4504FRØØØ DF454FRABØ DF454FRAØØ DF454FRØØØ DF456FRABØ DF456FRAØØ DF456FRØØØ DF452FRABØ DF452FRAØØ DF452FRØØØ 7" 7 8" Shore-to-ship power SOLUTIO 200 Amp Application: Shore power to marine vessels sightseeing boats When docked, marine vessels need shore power when their engines aren t running. Dockside designs need to be as safe as possible during heavy use, rough treatment and adverse weather conditions. High amperage-rated systems are installed using parallel power delivery with crossnetwork protection. Installation: 400-amp male inlets and power connectors with control contacts Watertight devices are necessary for dockside installations. Maxard connections go further with O-rings on both pins and interiors for environmental separation and true waterproof performance. The male inlet center ground pin feature and keyed entry design align easily, make ground first and break last, while quarterturn insertion delayed-action removal and locking screw collars provide accidental pull-out protection. Upon connector insertion, two auxiliary control contacts complete a contactor circuit, which powers the line through a make-last-and-break-first configuration. Contactors are installed separately in an on-shore sheltered power distribution panel. This can be wired for each contactor or for multiple connections; if one plug is removed, power is cut off. Tel: Fax:

26 Maxard 400 Amp Reverse Service ** If receptacle is desired with a Straight Adapter instead of standard Angle Adapter, substitute S for the A in the catalog number of the Receptacle with Angle Adapter or Adapter and Box. Standard cable bushings shown; see page 34 for other sizes available at no extra cost if specified on order. Always furnished with screw collar. We recommend cup cap with male plug; order catalog number DS4CC. Maximum lug wire 500 kcmil 37-strand or flexible, cable entrance.937" diameter. Receptacles furnished with flap cap also have screw thread to accept male collar on plug. Catalog numbers shown are for flap cap receptacles; change DF to DS for ordering screw cap. Boldface figures are for voltage assignment. For different ratings, see page 40. B Outlet furnished at location B unless otherwise specified. 4" PT. A Control contacts for plug/receptacles: Use K where noted. Ex: DS404MR00K For Adapters, Junction Boxes and Accessories, see pages D C Female Connector 9 8" Male Plug 3 5 8" Device Ratings and Polarizations Maximum 600VAC or 250VDC (For full polarization, see page 40) 0 3 4" 7 5 8" POLE WIRE CODUCTOR PLACEMET VOLTAE 60 HZ STADARD BUSHI I.D. 277 DF404FPØØØ DS404MPØØØ 25 DF407FPØØØ DS407MPØØØ DF4204FPØØØ DS4204MPØØØ 4" 250 DF4207FPØØØ DS4207MPØØØ 600 DF424FPØØØ DS424MPØØØ 208 DF426FPØØØ DS426MPØØØ 2 277/480 DF4304FPØØØ DS4304MPØØØ /250 DF4307FPØØØ DS4307MPØØØ 20/208 DF436FPØØØ DS436MPØØØ 3Ø 480 DF4404FPØØØ DS4404MPØØØ 3" 3Ø 250 DF4407FPØØØ DS4407MPØØØ 3 4 3Ø 600 DF444FPØØØ DS444MPØØØ 3Ø 208 DF446FPØØØ DS446MPØØØ 3Ø 440 DF442FPØØØ DS442MPØØØ 3ØY 277/480 DF4504FPØØØ DS4504MPØØØ 4 5 3ØY 347/600 DF454FPØØØ DS454MPØØØ 3 4" 3ØY 20/208 DF456FPØØØ DS456MPØØØ 3ØY 250/440 DF452FPØØØ DS452MPØØØ STADARD BUSHI I.D. 4" 3" 3 4" 32 Tel: Fax:

27 Maxard Male Inlet with Angle Adapter** and Junction Box Male Inlet with Angle Adapter** Male Inlet 25 2" 3 2" 4" 2 4" 6 5 8" 2 4" 3 2" 9 4" DS404MRABØ DS404MRAØØ DS404MRØØØ DS407MRABØ DS407MRAØØ DS407MRØØØ DS4204MRABØ DS4204MRAØØ DS4204MRØØØ DS4207MRABØ DS4207MRAØØ DS4207MRØØØ DS424MRABØ DS424MRAØØ DS424MRØØØ DS426MRABØ DS426MRAØØ DS426MRØØØ DS4304MRABØ DS4304MRAØØ DS4304MRØØØ DS4307MRABØ DS4307MRAØØ DS4307MRØØØ DS436MRABØ DS436MRAØØ DS436MRØØØ DS4404MRABØ DS4404MRAØØ DS4404MRØØØ DS4407MRABØ DS4407MRAØØ DS4407MRØØØ DS444MRABØ DS444MRAØØ DS444MRØØØ DS446MRABØ DS446MRAØØ DS446MRØØØ DS442MRABØ DS442MRAØØ DS442MRØØØ DS4504MRABØ DS4504MRAØØ DS4504MRØØØ DS454MRABØ DS454MRAØØ DS454MRØØØ DS456MRABØ DS456MRAØØ DS456MRØØØ DS452MRABØ DS452MRAØØ DS452MRØØØ Tel: Fax:

28 Maxard Cable Bushings for Maxard Plugs and Connectors To order non-standard bushing, add cable bushing number to the end of a catalog number. The bushing is furnished at no additional cost at time of order. Ex: DF2504FP000/DF2032. Shaded areas show Cable Bushings provided with a strain-relief neck; larger bushings are collar style. Size o. 3 and 6 (Identification Letter Inside Hole) Size o. 0, 20 and 40 HOLE DIAMETER FOR CABLE SIZE 3 30 AMP SIZE 6 60 AMP SIZE 0 00 AMP SIZE AMP SIZE AMP.625" J63.750" J64 J04.875" J65 Std. 2P3W J05.000" J66 Std. 3P4W J06 DF020 DF " J67 Std. 4P5W J07 Std. 2P3W DF022 DF " J08 Std. 3P4W DF024 DF " J69.500" J60 J00 Std. 4P5W DF026 DF ".688" J0 DF027 Std. 2P3W DF " DF029 Std. 3P4W DF " J03 DF030 DF2032 Std. 2P3W 2.000" DF032 Std. 4P5W 2.25" DF2034 Std. 3P4W 2.250" DF2036 Std. 4P5W 2.500" DF " DF " DF " DF4048 Std. 3P4W 3.250" DF4054 Std. 4P5W Standard Cable Bushings otes: When ordering, select bushing size slightly larger than your cable O.D. for best fit. Material eoprene 34 Tel: Fax:

29 Maxard Adapters for Conduit and Fittings Adapters are tapped PT standard pipe thread to accommodate rigid conduit or standard connectors for armored and non-metallic cable or flexible conduit. 30 AMP TAPPED HOLE SIZE PT 60 AMP TAPPED HOLE SIZE PT 00 AMP TAPPED HOLE SIZE PT 200 AMP JPA Conduit Adapters TAPPED HOLE SIZE PT 400 AMP TAPPED HOLE SIZE PT JPA6 4" JPA04 4" DFA4 4" DFA25 2" DFA46 2" JPA63 " JPA05 2" DFA5 2" DFA26 2" DFA47 2 2" JPA64 4" JPA 06 2" DFA6 2" DFA27 2 2" DFA48 3" JPA65 2" ote: Material cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated. Furnished complete with gasket and screws. To specify standard plugs or connectors equipped with one of the above adapters, add the catalog number of the adapter selected to the catalog number of the plug or connector. Complete list price is the list price of the device plus list price of the adapter. Ex.: Cat. o. DS307MP000 with adapter tapped " would be Cat. o. DS307MP000/JPA63. Replacement Flap Covers and Screw Covers For connectors, receptacles and interlocks DESCRIPTIO AMPERAE DFC3 30 DFC6 60 Flap Cover Assembly DFC0 00 (Weathertight) DFC DFC DSC3 30 DSC6 Screw Cap and STS 60 DSC0 Lanyard Assembly 00 DSC20 (Watertight) 200 DSC DFC6 DSC6 Tel: Fax:

30 Maxard Accessories for Receptacles DESCRIPTIO Cup Caps For watertight plugs/inlets. Cup caps are used where portable equipment is on a standby basis and plugs are not in use. Effectively protect insulation and contacts from excessive moisture, dirt, dust and corrosion. Material Cast aluminum, corrosion-resistant copper-free alloy, electrostatic epoxy coated with steel braid cable attached. Adapter Flush Frames Single ang Provide suitable means for mounting box covers of junction box receptacles flush in a wall. 30 AMP 60 AMP 00 AMP 200 AMP 400 AMP DS3CC DS6CC DSCC DS2CC DS4CC JFA6 JFA0 JFA0 JFA20 Adapters for Conduit Box Receptacles Adapters to fit existing boxes and for special mounting requirements can also be furnished. Consult your Thomas & Betts representative. 20 Vertical Angle Adapter JAA6-AB6 JAA0 DAA0 DAA20 30 Vertical Angle Adapter DAA40 45 Vertical Angle Adapter JAA6-45 JAA0-45 Straight Adapter JRA6-AB6 JRA0 DRA0 DRA20 DRA40 Junction Box Single ang JB6- JB0-B50 JB0-B200 DJB20 DJB40 Angle Enclosure JE6 JE0 JE0M MACK Adapter Plates Enables mounting of Maxard receptacles to competitive existing back boxes. This involves removing the existing non-hazardous location receptacle from back box, inserting adapter plate and installing Maxard receptacle. Adapter plates are available for competitors boxes including Hubbel, Killark, Appleton and Crouse-Hinds. DCCA3 DCCA6 DCCA0 DCCA20 Russellstoll Adapter Plates Adapt Maxard receptacles to existing J-Line, Angle Type and Heavy-Service Ever-Lok back boxes. DRCA3 DRCA6 DRCA0 /A 36 Tel: Fax:

31 Maxard RATI Replacement Interiors for Receptacles, Connectors, Plugs and Male Inlets VOLTAE POLARIZATIO CORRESPODI MALE ITERIOR ASSEMBLY CORRESPODI FEMALE ITERIOR ASSEMBLY PLU/ILET MALE ITERIOR COECTOR/RECEPTACLE* FEMALE ITERIOR 2P3W 25VAC DS307MP000 DFPU307 DF307FP000 DFRU307 2P3W 250VAC DS3207MP000 DFPU3207 DF3207FP000 DFRU A 3P4W 25/250VAC DS3307MP000 DFPU3307 DF3307FP000 DFRU3307 3P4W 3-ph 480VAC DS3404MP000 DFPU3404 DF3404FP000 DFRU3404 4P5W 277/480VAC DS3504MP000 DFPU3504 DF3504FP000 DFRU3504 2P3W 250VAC DS6207MP000 DFPU6207 DF6207FP000 DFRU6207 3P4W 25/250VAC DS6307MP000 DFPU6307 DF6307FP000 DFRU A 3P4W 3-ph 480VAC DS6404MP000 DFPU6404 DF6404FP000 DFRU6404 4P5W 277/480VAC DS6504MP000 DFPU6504 DF6504FP000 DFRU6504 2P3W 250VAC DS207MP000 DFPU207 DF207FP000 DFRU207 3P4W 25/250VAC DS307MP000 DFPU307 DF307FP000 DFRU307 00A 3P4W 3-ph 480VAC DS404MP000 DFPU404 DF404FP000 DFRU404 4P5W 277/480VAC DS504MP000 DFPU504 DF504FP000 DFRU504 3P4W 277/480VAC DS2304MP000 DFPU2304 DF2304FP000 DFRU A 3P4W 3-ph 480VAC DS2404MP000 DFPU2404 DF2404FP000 DFRU2404 4P5W 277/480VAC DS2504MP000 DFPU2504 DF2504FP000 DFRU2504 3P4W 277/480VAC DS4304MP000 DFPU4304 DF4304FP000 DFRU A 3P4W 3-ph 480VAC DS4404MP000 DFPU4404 DF4404FP000 DFRU4404 4P5W 277/480VAC DS4504MP000 DFPU4504 DF4504FP000 DFRU4504 ote: For other interiors not shown, use same polarization index as plug, connector, etc. Ex: DS646MP000 plug uses a DFPU646 interior. If your original product had option K - Control Contacts, include a K at the end of the replacement part number. Ex: If your plug/inlet is a DS3404MP00K, then the male replacement interior would be a DFPU3404K. If your connector/ receptacle is a DF3404FP00K, then your female replacement/interior would be a DFRU3404K. * To order replacement interior parts for the Maxard Interlock, replace DFRU with DFIU. Accessories for Interlocked EMA 2/3R Receptacles DESCRIPTIO 30 AMP 60 AMP 00 AMP 200 AMP 400 AMP Fused Disconnect Interlocked Receptacle with Safety Switch 30 00A O C Contact F34757 F34757 F34757 /A /A 2 O 2 C Contact F34758 F34756B /A /A /A Copper Body Lugs 6 lugs per kit F34756A F34756B F34756C /A /A Type R Fuse Clips 3 per kit F34755A F34755B F34755C /A /A eutral Block F34754A F34754B F34754B /A /A Tel: Fax:

32 Maxard Pin and Sleeve Plugs, Receptacles and Systems.0 Scope. This document covers multi-contact pin and sleeve, industrial grade, arc-quenching, circuit interrupting-rated electrical plugs, motor plugs, connectors, receptacles, mechanically inter locked receptacles and assorted accessories. Usable in dry, damp, wet, marine and/or hazardous locations for electrical power circuits. Devices are to be rated 30, 60, 00, 200 and/or 400 amperes at 600VAC, Hz and 250VDC maximum. Devices are also rated for continuous use in temperatures from -40 C to +30 C. These devices must provide internal environmental seals for marine and extreme wet applications and can be electrically interlocked..2 The devices described shall be Thomas & Betts/Russellstoll Maxard catalog numbers as specified. 2.0 Product Classifications (Features) 2. ated Deadfront All receptacles and connectors must have a rotating disk on the face of the interior, which provides live contact isolation and environmental separation. 2.2 Delayed Action Arc Containment All devices upon disconnect under load shall have provision so the arc is contained and extinguished within the insulation cavity, making it impossible to withdraw a live plug. 2.3 Flap Cover or Screw Cover Option Flap cover option must provide weathertight capability by utilizing a spring actuated selfclosing flap. Watertight capability shall be obtained by using a gasketed screw cap. 2.4 Polarization All devices shall be factory polarized for amperage, voltage, frequency and phase; thus providing a single voltage rating, single interface system. 2.5 rounding The grounding of the device shall be accomplished through a separate center ground (earth) make-first and break-last pole on all devices for complete system grounding. 2.6 Pole Capabilities All devices shall accom modate up to four power pins plus a separate center ground pin and they shall be integral with the connector bodies (five pins total). 2.7 Interior Type Interiors must be male (pin type) or female (sleeve type). Pins and sleeves shall also be self-aligning and self-wiping/self-cleaning. 2.8 Control Contacts All devices must have an option for two control contacts, which shall be make-last and break-first for use in electrical interlocks and/or control circuits. See table below. 2.9 Conductor Terminals Pin and sleeve connections shall employ solderless pressure-type screw terminals and be sized to accept stranded or solid copper conductors in AW sizes (max. O.D.s as noted). The screw terminals shall also have socket heads to ensure proper torquing of wires. 2.0 Environmental Seals Each device must have an environmental seal or O-ring around all interiors and around each pin and sleeve to prevent water and contaminants from entering the wiring compartment. This provides waterproof capability, even when not mated. 2. Hazardous Location All standard plugs 30, 60 and 00 amp shall be UL and CSA listed for hazardous location Class I Division, roups C and D; Class II Division, roups F and. A hazardous location circuit breaker-pro tected interlock shall also be applicable to the same environments and possess all the same product features as outlined above. Enclosures shall meet EMA 8 hazardous outdoor-duty classifications and shall meet shipboard use above deck in accordance with the Department of Transportation (USC reen Water ). 2.2 Lockout Devices Plug connection lockout is achieved by a padlock through plug sleeve housing hole provided for this purpose. On Hazardous Location/Explosion Proof Interlock Receptacles, lockout shall additionally be achieved by separate lockout accessory available from the factory. On standard Interlocks, lockout accessory/construction is available from the factory. Rating for Pilot/Control Contacts Contact Rating Code Designation A-600, Table 9. UL 508 Heavy Pilot Duty Load (720 VA/600VAC) Maximum THERMAL COTIUOUS CURRET AMPS 20V 240V MAXIMUM CURRET AMPERE 480V 600V MAX. VOLT AMPERE Make Break Make Break Make Break Make Break Make Break 0 (#2 AW) Tel: Fax:

33 Maxard 3.0 Materials Requirements 3. Housings Plug, motor plug, receptacles, connectors and interlock housings, associated covers and caps, screw collars, and clamp holders shall be made of copper-free cast aluminum (max..004% copper). 3.2 Finish All external surfaces except those that provide means of grounding shall be epoxy powder coated to resist corrosion. 3.3 Hardware All hardware, external and springs, shall be stainless steel. Cable clamps shall be stainless steel or epoxy powder coated, copper-free cast aluminum. 3.4 Insulators All device body insulators shall be molded from glass-reinforced high-strength thermoset polyester, minimum of UL 94-V0 flammability rated. 3.5 Contacts Contacts base material shall be made of a conductive copper alloy (brass CDA485) to prevent dezincification. Accessory material of the contacts shall be made of a compatible corrosion resistant material. 3.6 Environmental Seals Environmental gaskets and O-rings shall be made of eoprene material. 4.0 Design and Construction Requirements 4. Circuit Interrupting Rating All devices 30, 60, 00 and 200 amperes shall be tested to be interrupted at 50% of rated current. Additionally, all devices shall be designed and tested to interrupt 00% of rated current. 4.2 Wiring All devices shall be wired from the rear requiring no disassembly of the pins and/or sleeves from the insulated body. 5.0 Applicable Documents (Compliances) 5. Underwriters Laboratories (UL) The devices specified herein shall be listed in applicable sections of UL Standards 00, 23, 682 and 686, File os. E2630, E57324, E68085, E Canadian Standard Association (CSA) The devices specified shall be listed in the applicable sections of CSA C , File umber LR International Electro-Technical Commission (IEC) The 30-, 60- and 00-ampere devices specified shall have been tested and comply with IEC Federal Department of Transportation Refrigerated ational Shipboard location devices shall meet and comply with Federal Register volume 47, number 68, subpart Standards The devices specified shall comply with Military Standards MIL-STD-05 and 344; ASTM Standards D570 and D2565: EMA Standard PR4-983; and OSHA regulations when installed in accordance with the ational Electrical Code (EC ). 5.6 EMA 250 Enclosures Standard EMA eneral Purpose for indoor use; guards against contact with equipment. EMA 3R Outdoor use primarily to protect against rain, sleet, wind-blown dust and damage from external ice formation. EMA 4 Indoor or outdoor use to protect against windblown dust and rain; splashing and hose-directed water. EMA 4X Watertight, dust-tight corrosion-resistant for indoor or outdoor applications. EMA 6 Watertight, casual/ temporary immersion. EMA 7 Class I (Hazardous) for indoor use in Class I areas, per EC. EMA 8 Class I (Hazardous) for indoor use in Class I, oil-immersed equipment. EMA 9 Class II (Hazardous) for indoor use in Class II areas, per EC. EMA 2 Industrial use, dust-tight for indoor use to protect against dust, falling dirt and dripping non-corrosive liquids. EC and ational Electrical Code are registered trademarks of the ational Fire Protection Association, Inc. Tel: Fax:

34 Maxard Single Polarization/Multiple Service* Assigned Voltages and Wiring Systems VOLTAE ASSI. O. -R- R-S2- -R-S2- R-S2-T3- -R-S2-T3-2P+(DC) VOLTAE 2 VOLTAE ASSI. O. VOLTAE 2 VOLTAE ASSI. O. VOLTAE VOLTAE ASSI. O. VOLTAE 3 VOLTAE ASSI. O. VOLTAE VOLTAE ASSI. O. VOLTAE IDEX 0 220V 50 Hz V 50 Hz /380V 50 Hz V 50 Hz /380V 50 Hz V 50 Hz V 50 Hz /27V 50 Hz V 50 Hz /27V 50 Hz V 60 Hz V 60 Hz /480V 60 Hz 404 3Ø 480V 60 Hz 504 3ØY 277/480V 60 Hz V 50 Hz V 50 Hz /440V 50 Hz 405 3Ø 440V 50 Hz 505 3Ø 250/440V 50 Hz V 60 Hz V 60 Hz /250V 60 Hz 407 3Ø 250V 60 Hz 507 3ØY 25/250V 60 Hz V 60 Hz V 60 Hz /380V 60 Hz 408 3Ø 380V 60 Hz 508 3Ø 220/380V 60 Hz V 60 Hz V 60 Hz /220V 60 Hz 409 3Ø 220V 60 Hz 509 3Ø 00/220V 60 Hz 09 5V 400 Hz 2 220V 400 Hz 3 220/5V 400 Hz 4 220V 400 Hz 5 220/5V 400 Hz V DC VDC V 60 Hz V 60 Hz /600V 60 Hz 44 3Ø 600V 60 Hz 54 3ØY 347/600V 60 Hz V 50 Hz V 50 Hz 35 00/220V 50 Hz 45 3Ø 220V 50 Hz 55 3Ø 00/220V 50 Hz V 60 Hz V 60 Hz 36 20/208V 60 Hz 46 3Ø 208V 60 Hz 56 3ØY 20/208V 60 Hz V 400 Hz V 400 Hz 37 20/208V 400 Hz 47 3Ø 208V 400 Hz 57 3Ø 20/208V 400 Hz 7 208V VDC V 60 Hz /440V 60 Hz 4Ø 440V 60 Hz 5ØY 250/440V 60 Hz 2 250V Reserved V Reserved V Reserved 24 Maxard receptacles and plugs may be furnished in any of the above voltage and phasing systems. To order any device in a voltage and phasing not shown in the preceding catalog pages, substitute the Voltage Assignment umber in the above chart for that portion of the listed catalog number appearing in boldface type. Example: 200 Amp Weathertight Receptacle with Flap Cover, Angle Adapter and Junction Box for 3Ø 480 volt (3-pole and ground) is DF2404FRAB0. To change to 3Ø 208 volt, the catalog number becomes DF246FRAB0. ote: All devices may be furnished with two control contacts. Add K to the end of the catalog number, in place of last position Ø. * Dual-Voltage or Multiple-Service Applications (for any given polarization number) Example: A factory installation may consist of all receptacles specified and wired at polarization 507. This is a 3ph. Y 25/250V 60 Hz supply. However, all circuit requirements below (507) can also be met; for instance a 207 plug will draw phasing for 250V 60 Hz operation of equipment as well, while another.507 receptacle supplies power for a 3-phase motor installation. See chart above. For non-interrupting polarizations at 45, 90, 50, 300, 600A ratings, consult. 40 Tel: Fax:

35 Maxard Male Plug AMP A B " 7 7 8" " 9 8" " 0 8" 200 9" 3 3 4" " 7 5 8" A B Connector B AMP A B " 5 8" 60 0" 5 3 8" 00 8" 5 3 8" 200 5" 9 2" " 0 3 4" A Male Inlet Receptacle with Angle Enclosure A A B B C C AMP A B C " 2 2" 5 2" " 2 2" 5 2" " 2 2" 5 2" " 3 2" 9 4" " 4 3 8" 9 4" AMP A B C " 3 8" 9 7 8" " 4" 8" " 4" 3 8" (Flap covers shown screw covers available. On all, screw covers have nominal effect on outside dimensions.) Tel: Fax:

36 Maxard Receptacle with Angle Adapter and DJB Junction Box C B AMP A B C " 3" 9 5 8" " 3" 9 3 4" " 3 3 4" 0" " 6 5 8" 4 5 8" " 2" " A (Flap covers shown screw covers available. On all, screw covers have nominal effect on outside dimensions.) Receptacle with Angle Adapter B A AMP A B " 9 5 8" " 9 3 4" 00 7" 0" " 4 3 4" " " Receptacle Only A B AMP A B " 4 2" " 5 8" " 5 3 8" " 6 5 8" 400 7" 7 8" 42 Tel: Fax:

37 Maxard Industrial interlocked receptacles are available in 30 through 400 Amp. Switched receptacles have mechanical linkages for added safety. Safety features include: Plugs cannot be inserted unless power is safely turned off Plugs cannot be removed until power is safely turned off Specialty designs may also automatically disengage power if plug is removed while power is on, either mechanically or electrically Applications Applications where these units are most commonly used are: Welding stations in automotive and heavy industry Temporary and portable power distribution for construction Marine shore-to-ship power Industrial machinery installation Portable power distribution, vehicle and gen-set power for aerospace Custom systems in all industries Russellstoll Pin and & Sleeve Power Connectors Sample Installation: Fixed Power Source (Wall) to Remote/Portable Location. Receptacle (wall-mounted female) 2. Receptacle (panel-mounted female) 3. Plug (attachment) 4. Female connector 5. Male Inlet with angle adapter 6. Male inlet with straight adapter Other installations: generator power sources, custom control circuits, multiple voltage service contact. Tel: Fax:

38 Maxard Maxard Fused-Disconnect** Interlocked Receptacle with Disconnect Switch Maxard Fused-Disconnect Interlocked Receptacle with Safety Switch meets UL, EC and major automotive specifications. This unit is the maximum in: Safety Door safety switch with three external lockout points Safety fuse pulls for standard class R fuses Backup door safety latch Durability Heavy.060 steel galvaneel with baked enamel, EMA 3R/2 construction Clear shield for test probes Performance Standard 600V cartridge fuse clips and spacing Fully interlocked Maxard receptacle Angled front receptacle for easier access Ordering Information Maximum 600VAC or 250VDC otes: **on-fused, non UL version available: Specify DRF. Standard polarizations shown. Boldface figures are for voltage assignment; for different ratings, see page 40. User Made Possible Conduit Hubs AMP STD. PT THREAD OUTLET MAX. 30 2" 2 2" 60 2" 2 2" 00 2" 2 2" Specifications on pages C D A O OFF Fasteners Screws 2 Places Holes for Padlock 2 Places E 2.8 B F 30 AMP 60 AMP 00 AMP Dimensions POLES/ WIRES VOLTAE FUSED DISCOECT** ITERLOCKED RECEPTACLE EMA 2/3R MATI MAXARD PLU AMP A B C D E F " 3 4" " 25" 2 4" 30" " 3 4" " 25" 2 4" 30" " 3 4" " 25" 2 4" 30" E5239 STD. BUSHI ID 2P3W 25 DFRF3070 DS307MP " 2P3W 250 DFRF32070 DS3207MP " 3P4W 3Ø250 DFRF33070 DS3307MP000 " 3P4W 3Ø480 DFRF34040 DS3404MP000 " 4P5W 277/480 DFRF35040 DS3504MP " 2P3W 250 DFRF62070 DS6207MP " 3P4W 25/250 DFRF63070 DS6307MP " 3P4W 3Ø480 DFRF64040 DS6404MP " 4P5W 277/480 DFRF65040 DS6504MP000 2" 2P3W 250 DFRF2070 DS207MP000 6" 3P4W 25/250 DFRF3070 DS307MP " 3P4W 3Ø480 DFRF4040 DS404MP " 4P5W 277/480 DFRF5040 DS504MP000 2" Control Contacts (position 9) use K example: DFRF207K. Always use liquidtight fittings to limit condensation entry. E Tel: Fax:

39 Maxard Maximum 600VAC/250VDC Maxard EMA 4X interlocks are ideal for demanding non-hazardous areas where dust, dirt, moisture and corrosion might be a problem such as shipyards, food processing facilities, manufacturing operations or similar areas. Safety ated deadfront waterproof receptacle Standard, high AIC or A/switch circuit breaker Protective screw cap for watertight protection Durability Thick-wall cast copper-free aluminum housing with epoxy powder-coat finish Heavy-duty sliding bar interlock mechanism Performance Heavy on/off handle adds mechanical ability to electrical interlock function Standard conduit openings through top or side E F A E B C D B-Std. Boldface figures are for voltage assignment; for different ratings, see page Amp 60 Amp 00 Amp 200 Amp 400 Amp POLES/ WIRES VOLTAE MECHAICALLY ITERLOCKED RECEPTACLE EMA 4X MATI MAXARD PLU STD. BUSHI ID 2P3W 25 DBRS DS307MP " 2P3W 250 DBRS DS3207MP " 3P4W 3Ø250 DBRS DS3307MP000 " 3P4W 3Ø480 DBRS DS3404MP000 " 4P5W 277/480 DBRS DS3504MP " 2P3W 250 DBRS DS6207MP " 3P4W 25/250 DBRS DS6307MP " 3P4W 3Ø480 DBRS DS6404MP " 4P5W 277/480 DBRS DS6504MP000 2" 2P3W 250 DBRS DS207MP000 6" 3P4W 25/250 DBRS DS307MP " 3P4W 3Ø480 DBRS DS404MP " 4P5W 277/480 DBRS DS504MP000 2" 3P4W 277/480 DBRS DS2307MP000 4" 3P4W 3Ø480 DBRS DS2404MP " 4P5W 277/480 DBRS DS2504MP " 3P4W 277/480 DBRS DS4307MP000 3" 3P4W 3Ø480 DBRS DS4404MP000 3" 4P5W 277/480 DBRS DS4504MP " (Flap-Cap available by replacing DBRS with DBRF ) Conduit Hubs: (at B or E) AMP STD. PT THREAD OUTLET MAX. 30 2" 2 2" 60 2" 2 2" 00 2" 2 2" 200 2" 3" 400 4" 4" Control Contacts (position 2) use K example: DBRS604060K0 Shunt Trip Breaker (position 3) add Z to above: DBRS604060KZ Breaker Trip Ratings (positions 9, 0, ) 30 amp use 030; 60 amp use 060; alternate trip ratings available consult on-auto Sw. A0 (repl. DBRF with DSRF ) For additional full line and polarization options, see page 40. Dimensions AMP A B C D E F " 8 3 4" 6 2" 2" 6 4" 5 8" 3 8" " 8 3 4" 6 2" 2" 6 4" 5 8" 3 8" " 8 3 4" 6 2" 2" 6 4" 5 8" 3 8" " 2 4" 9" 2 2" 26 4" " 5" " 5 2" 2" 3" 30 2" 29" 6" Tel: Fax:

40 Maxard Explosion-Proof Applications Russellstoll Hazardous-Duty Plugs, Receptacles and Interlocks are designed to support a variety of installation needs throughout 20A, 30A, 60A and 00A ranges where Division, Class EC guidelines require the utmost in safety. Unique among others, the Russellstoll Maxard also offers true O-ring sealed waterproof design protection in addition to standard threaded flame-path construction employed elsewhere. In rough service, washdown and outdoor applications, Maxard performance goes beyond normal explosion-proof ratings. With coming increases in harmonized designations for classifications between FPA/EC and IEC (International) hazardous area standards, a quick reference classification chart is provided below. In all cases, the customer must determine and approve proper area classification standards and degree of harmonized standards acceptance. HAZARDOUS MATERIALS EVIROMET U.S. EC STADARDS EURO IEC STADARDS as or Vapor Dust Fibers/Flyings ROUP APPLICATIOS Div. and 2, Class I Div., Class I Zone 0 and Div. 2, Class I Zone 2 Div., Class II Zone 0 Div. 2, Class II Zone Div., Class III Zone 0 Div. 2, Class III Zone EC ART. 500 CLASS I: ROUPS A: Acetylene EC ART. 505 ZOES 0, AD 2 B: Hydrogen IIC C: Ethylene IIB D: Propane IIA The above chart is presented for quick reference only and should only be used in conjunction with noted Articles. Further definition of harmonized standards will be supported by Russellstoll through appropriate specification efforts whenever practical. 46 Tel: Fax:

41 Maxard Maxard DBRE and DSRE Series Interlocks are the only devices certified both explosionproof and waterproof, along with optional control contacts, and are fully UL Listed. Explosion-Proof Waterproof Circuit Breaker Interlocked Receptacle Available in 30-, 60- and 00-amp sizes, all polarizations. Division, Class I and II. Threaded access (cover not shown) with O-ring for explosion-proof and waterproof integrity Heavy-duty explosion-proof cast aluminum housing, electrostatic epoxy coat finish Standard, high AIC and A (switched only) breakers available Factory-sealed receptacle interior. Accepts standard explosionproof-rated Maxard plugs ated deadfront safety UL and CSA listed for hazardous locations Class I, Division, roups B, C and D Class II, Division, roups F and UL File E099 EMA 7, 8, 9 CSA DOT shipboard used above deck green water EMA 4X USC approved Drain plug E68085 Explosion-Proof on-interlocked Receptacle Available in 30A 480VAC max., all polarizations Factory-sealed interior (no filled conduits) Easy low-cost installation ated deadfront for safety Threaded access with (cover not shown) O-ring for explosion-proof and waterproof integrity UL and CSA listed for hazardous locations Class I, Division, C and D Class II, Division, roups F and UL File E099 EMA 7, 8, 9 CSA DOT shipboard used above deck green water EMA 4X USC approved All standard polarizations available to 480VAC Factory-sealed receptacle interior Accepts standard explosion-proof-rated Maxard plugs Heavy-duty explosion-proof cast aluminum housing, electrostatic epoxy coat finish E099 Tel: Fax:

42 Maxard Maximum 600VAC or 250VDC 30 Amp 60 Amp 00 Amp POLES/ WIRES Explosion-Proof Interlocked Receptacle with Circuit Breaker Class I, Class II Explosion-Proof Receptacle, Class I, Class II Male Plug VOLTAE (VAC) STD. BUSHI I.D.* 2P3W 25 DBRE DSE307FR0 DS307MP " 2P3W 250 DBRE DSE3207FR0 DS3207MP " 3P4W 3Ø250 DBRE DSE3307FR0 DS3307MP000 " 3P4W 3Ø480 DBRE DSE3404FR0 DS3404MP000 " 4P5W 277/480 DBRE DSE3504FR0 DS3504MP " 2P3W 250 DBRE DS6207MP " 3P4W 3Ø250 DBRE DS6307MP " 3P4W 3Ø480 DBRE DS6404MP " 4P5W 277/480 DBRE DS6504MP000 2" 2P3W 250 DBRE DS207MP000 6" 3P4W 3Ø250 DBRE DS307MP " 3P4W 3Ø480 DBRE DS404MP " 4P5W 277/480 DBRE DS504MP000 2" Boldface figures are for voltage assignment; for different ratings, see page 40. * For additional bushing sizes, accessories and specification information, see pages ote: For additional full line and polarization options, see page 40. Control Contacts (position 2) use K example: DBRE K0 Shunt Trip Breaker (position 3) add Z to above: DBRE KZ Breaker Trip Ratings (positions 9, 0, ) 30 amp use 030; 60 amp use 060; alternate trip ratings are available consult on-auto Sw. A0 (repl. DBRE with DSRE ) 48 Tel: Fax:

43 Maxard Dimensions Explosion-Proof Receptacle Access Cover to Pigtails for Wiring ø.28, 4 PLS 4.00 MT. Conduit Location C Conduit Location B STD Conduit Location D Bottom View (possible conduit sizing are: PT,.00.5 PT,.25.5 PT with.00.5 PT at location B as standard) Conduit Location A Explosion-Proof Interlocked Receptacle Conduit Sizing A B C Conduit Location A STD Conduit Location B Conduit Location C D E AMP A B C D E " 7 2" 2" 4 3 4" 20" " 7 2" 2" 4 3 4" 20" " 7 2" 2" 4 3 4" 20" AMP STADARD 30.25" 60.50" " ote: Range is PT through PT. Tel: Fax:

44 SUL Safe round Indicator System Prevents operation of pumps without a safe ground for static dissipation. Class I, Division, roups C, D, and Zone, roups IIB, IIA; EMA 7 Class II, Division, roups E, F, ; EMA 9 Instant Visual Confirmation of Safe round The Russellstoll SUL Safe round Indicator System is designed to ensure that a safe ground has been established for dissipating everpresent static electricity from tank vehicles, carriers, drums and other conductive equipment before allowing the transfer of flammable materials. The SUL indicates the establishment of a safe ground via two parallelconnected green signal lights. Two lights are used for redundancy if one lamp burns out, visual indication of safe grounding will be maintained by the other. Intrinsically Safe Circuitry The SUL Safe round Indicator System features an intrinsically safe, low-energy ground-sensing circuit, which does not carry sufficient electrical energy to cause ignition in classified Hazardous Locations. In operation, the ground-sensing circuit extends through the grounding clamp and its connection to the ground indicator, the metal portion of the vehicle between the jaw terminals of the clamp and earth ground electrode. Pumps Won t Operate Until Safe round Is Established A control relay in the SUL Safe round Indicator System provides interlocked control of pump motors at the loading platform. The electronic control circuit will be de-energized while the green lights are off. Attaching the clamps to the tank closes the interlocking contact and energizes the control circuits to the motors. Applications Volatile or classified areas such as: Tank farms Petrochem Cosmetics rain mills Vehicular or rail transport... Specifications... Enclosure: Cast copper-free aluminum with epoxy powder-coated finish Outlets: Regularly furnished tapped ¾" PT Relay Contacts: Rated 3 HP, 0A, 20VAC; 2 HP, 0A, 240VAC Certifications: UL Listed, CSA Certified E33553 Unit shown with covers removed 50 Tel: Fax:

45 SUL Safe round Indicator System SUL Safe Operating Features Two redundant, parallel green indicator lights glow when safe ground is established Lamps offer approximately 20,000 hours of operating life Unit may be ordered without lights where remote visual indication is desired Intrinsically safe, simplified circuitry Integral, intrinsically safe wiring compartment with approved strain-relief fitting for connection of cable from grounding clamp Solid-state actuating and control circuits mounted on removable printed circuit board Enclosure protects components against moisture Control relay provided for interlocked control of pump motor at loading rack rounding clamp (ordered separately) provides dual isolated tip contacts in a heavy-duty cast-aluminum handle design Wiring Diagram round Electrode Connection ( electrode round required Electrode not provided by Connection Russellstoll) ( electrode required) not provided by Russellstoll TB3 2 C TB L L2 C.O..C Two-Conductor Cable Cable Weathertight Reel.O..O. -.C. Relay Contacts /3 Relay H.P. 0 Contacts Amp 20 VAC /2 3 HP H.P. 0 0 Amp Amp 20VAC 240VAC 2 HP 0 Amp 240VAC Mounting Feet To To 5 Volts, Hz Hz or round in explosion-proof in portion 240VAC, portion provided provided by conduit by system conduit 50/60 Hz system Typical Installation rounding Clamp Cat. o. CAT. SC2 O. SC2 Remote Indicator Remote Indicator Pilot Light (Optional) Pilot Light (Optional) Weatherproof Reel SR25 CC Aerospace/Industrial Static round Devices Static grounding receptacles are used in airport and aerospace installations worldwide during fueling, testing and maintenance procedures. ormal mounting is concrete/tarmac floor inset, threaded onto copper ground rod. Heavy brass construction cup includes optional cover and receptacle s contact pin. Accommodates a wide variety of single-contact (copper on steel wire) static ground wire clamps in service. CC C F0646 * Hub is tapped for 3 4" 0. ** Hub is tapped for 2" 3. DESCRIPTIO round cup with cover* round cup without cover* Replacement contact tip** rounding Clamp to Fuel Carrier SC2 Explosion-Proof Safe round Indicator SUL-2-SS SUL-2-SS-240 Explosion-Proof Sealing Fittings To round Electrode Loading rack illustration suggests a typical installation, which includes an Explosion- Proof Switch, Explosion-Proof Sealing Fittings, Weathertight Reel and the SUL-2-SS Safe round indicator with 2-wire grounding clamp. Tel: Fax:

46 SUL Safe round Indicator System SUL-2-SS.75".3" Dia. Hole.75" PT Conduit 5.25" 3" MT 3" Dia. 7.5" 7.5" Dia..75" Max. Conduit.75" PT Conduit 0.25" MT 9.25".75" PT Indicating Lights (reen).84" 4.5" Approx..44" 3.88" 9.75" 3.37" 6.37" 2" 3".37" SC2 2X Conductor Termination Set Screws 4.75" Cable Entry Clamp and Screw SR25 SR50 SR ".25" 3" Sq. 8.5" Rad. 8.25" 2.5".56" Line Line Entrance.75" Female Thread.37".56" Dia. Dia. MT. Holes 6.87" 2 Holes Rigid MT. 44 Holes Pivot MT. (optional) 4 Sq. 2X Rue Pin Pivot Pin Locking.4 6 PLS DESCRIPTIO SUL2SS Safe round Indicator with Indicator Lights, 20V, UL /CSA SUL2SS-240 Safe round Indicator with Indicator Lights, 240V, CSA SC2 Safe round Static Clamp SR25 Weathertight Retracing Reel with 25 ft. of 2/2 SJO-W Cable SR50 Weathertight Retracing Reel with 50 ft. of 2/2 SJO-W Cable SR75 Weathertight Retracing Reel with 75 ft. of 2/2 SJO-W Cable Replacement Parts for SUL C3662 Printed Circuit Board, 20 Volts (includes relay) X24RCB Printed Circuit Board, 240 Volts (includes relay) F30674 Control Relay F30602 Lamp Socket Assembly ELA Pilot Light lobe Assembly (green) Lamp for SUL2SS Replacement Parts for SC2 X2TK round Clamp Repair Kit 52 Tel: Fax:

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