Power distribution boxes
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1 YOUR WISH IS OUR COMMAND Power distribution boxes Catalogue-Power distribution boxes 01
2 Contents General General echnical notes Practical examples echnical notes Practical examples Pages 3-7 Page 3 Pages -5 Pages 6-7 Small hard rubber distribution boxes ype 100/1600 ype 2612 ype 2700 ype 1616 ype 2516 ype 2812/3020 Pages 8-10 Wall-mounted hard rubber distribution boxes Page 8 ype 7200/7250 Page 8 Page 9 Page 9 Page 9 Page 10 ype 7300/7350 ype 700/750 ype 7700/7750 Pages Page 11 Pages Pages 1-15 Pages Hard rubber installation distribution boxes ype 3800 ype 3900 ype 7800 ype 7900 Pages Page 18 Page 19 Page 20 Page 21 Hard rubber distribution boxes for road maintenance/ Distribution boxes for road maintenance Accessories Other practical examples Accessories/ Other practical examples Pages Page 22 Pages Pages GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
3 Introduction Introduction hanks to our power distributors electrical power is available everywhere and without complicated installations! As with all products we give great importance to high quality components and workmanship. GIFAS hard rubber distributor boxes provide excellent technical characteristicts. Whether installed in- or outdoors, we provide customized solutions that will not disappoint you! Benefits of our system - robust, impact resistant hard rubber housing - customisable according to your needs - broad range of housings from small to large - for outdoor use, industry, events etc. - various housing colours - housings can be engraved - broad range of accessories Our services - competent and individual consultation - standard products available - customizing of products - technical drawings - production of small and large series - lifelong availability of spareparts hanks to our high quality hard rubber enclosures and best components we can guarantee an impeccable and maintenance-free use for many years! info@gifas.ch 3
4 Rubber, our material/ Notes on installation Installation notes for your electrical planning Natural rubber and how it is extracted Natural rubber is extracted by tapping trees (Hevea brasilienis) to obtain a pale sap (latex milk). he tree reaches up to 20 m in height and requires a hot, damp climate. It belongs to the spurge family of plants. he production centres are grouped along the equator and consist of plantation rubber and wild rubber. he sap tapped from the tree is made to coagulate in raw rubber factories by adding vinegar or formic acid, then squeezed out and dried. his is carried out using fumigators, and makes the material, obtained by the rolling mill, durable. he material is packed into balls and sent off in this form for further processing. he natural rubber obtained in this way now makes up only around 30 % of total rubber production. Difference between india rubber/normal rubber India rubber and india rubber mixtures are ductile materials. A material is ductile if after shaping and after removing the shaping force, it retains its new shape. Normal rubber is an elastic material. A material is elastic if after shaping and after removing the shaping force, it returns to its original shape. he solid rubber material used in GIFAS production sites GIFAS uses a synthetic polymer SBR india rubber as the base material; this has the optimum properties of all the possible materials. From the raw material in granular or strip form, the final shape of the workpiece is vulcanised under high pressure and at high temperature on our own machines. he vulcanisation process that occurs in the process changes the india rubber to rubber and after this stage remains elastic and stable in form, is not readily soluble and has very good thermal properties. his vulcanisation process requires considerable time and effort and is thus very costly. Only the outstanding properties of the product justify the amount of work involved. Properties Rubber has an open, cross-linked structure and does not exhibit any flow crossover, even at high temperatures. Vulcanised materials with isoprene in a cross-linked form are considerably more heat-stable than standard EDPM products. he material used by GIFAS remains elastic at a temperature of up to > -5 degrees Celsius. he rubber products manufactured by GIFAS are in general resistant to the acids and alkalis used in industry. Using special additives, the electrical properties such as insulation strength and creep resistance are specifically improved. his forms the starting point for countless uses in electrical engineering. Design options echnical installations are and will remain a necessary evil in architecture. hese days, increasing attention is being paid to aesthetic design in public and industrial buildings. Many attractive solutions have already been realised, in the ventilation and sanitation sectors in particular. However, the electrical installation has long remained a poor cousin here. Aims of colourful design in power sources - Creates a visual distinction between different power sources - Indicates the location - Architecturally pleasing design - Creative installations instead of the everyday In addition to excellent product quality, we offer matchless services. Our expert advisors are well-versed in all the latest technologies. Comprehensive bids provide a completely reliable assessment of the project. hanks to our years of expertise and intense creative work, today we can advise on solutions that are high quality both in terms of aesthetics and technology. echnology Design Requirements We attend to these important details and endeavour to realise highly practical and comprehensible solutions for our customers. In addition to a compact distribution box design, we add the desired accents with colour. Large parts of the electrical installations, such as all the plug and socket combinations, switch points, etc., cannot be implemented until the final phase of a new-build. In this tight time-scale, every hour can impact the completion date in a negative way. More efficient installation Using pre-fabricated power distribution boxes, considerable amounts of time-consuming work are rendered non-critical. A further advantage is not least the simplified cable routing and the ever-present flexibility in planning work, because the detailed fittings don t need to be fixed until a relatively late stage. GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
5 echnical data on hard rubber Electrical properties: he data given here represents the minimum values. hey may vary from the minimum values depending on the environment (air humidity, temperature, chemical influences, etc.). Electric strength 2600 V/mm Values measured in accordance with VDE his conforms to an electrical strength of 26,000 V at our average casing thickness of 10 mm. Forward resistance 7 Mega Ohm/mm Values measures in accordance with VDE 0303, section 5. Surface resistance 6 Mega Ohm Values measured in accordance with VDE Static charge. Creep resistance > KB 175 Creep resistance is the resistance of the rubber to the occurrence of creep current traces according to DIN 5380 KB process. hermal data: he data given are mean values for various test samples. emperature resistance Heat resistant easily up to +80 C in continuous exposure, and for short periods over 100 C. Cold resistance (retaining the elasticity levels) up to -5 C. Ozone strength GIFAS solid rubber products have been subjected to an artificial aging test with conc. 50 pphm 03, test temperature 2 C, 2 hours, and passed this test with very good results. UV resistance he black design provides permanent UV resistance. he coloured types offer only limited UV resistance, depending on the colour. Mechanical data: he mechanical values are based on mean values for a hard rubber plate. Depending on the casing type, the shape means that higher mechanical demands can made. Shore A hardness 95 ±3 High form stability is achieved thanks to the Shore hardness. Shore hardness is the resistance of the surface to the penetration of a body with a defined force of pressure. he company GIFAS creates the casing and the plug equipment at 95 Shore. ensile strength 6 Mpa he tensile strength of vulcanised rubber for GIFAS products is 6 Mega Pascal. his corresponds to a strain of 0.6 kg per 1 mm 2 surface. Ductile yield % he material rubber has a ductile yield of 170 %. his material can therefore be stretched to x 1.7 before it rips. Impact resilience 19 % Impact resilience is the recovery of rubber products at a maximum lengthening, e.g. 170 % and with our rubber mixture this is 1.19 times the original length. Specific weight 1.8 kp/dm 3 he high density of the rubber is shown by a comparison with water (1 kp/dm 3 at C) Other features: Halogen-free GIFAS solid rubber products are completely halogen-free and are not tainted with any silicone-based materials. here is no combustion of toxic gases (poisonous). Behaviour in fire Barely flammable and self-extinguishing (according to glow wire test 960 C and test with a needle flame EN ). Resistance to chemicals he hard rubber is in general resistant to alkalis and acids used in industry. he same chemicals can react very differently depending on the environment (temperature,humidity, pressure, etc.). At exposed sites it is advisable to conduct the tests using a rubber sample. emperature conductance (condensate formation) Rubber in vulcanised form is a poor conductor of heat. he thick-walled design of all casings provides very good storage of the given temperature (inside and outside). he dew point (time when humid air condenses) is therefore only transferred very slowly towards the inside. he risk of moisture condensate forming on the inside is virtually excluded. Resistance to aging Years of use has not resulted in any problems with aging (becoming hard or brittle, etc.). Non-odorous he material used is absolutely odour-neutral. Long service life he formula for the rubber mixture, continuous quality assurance and years of experience in rubber processing ensure extended usage periods info@gifas.ch 5
6 Practical examples power supply Use our experience in power distribution and electricity supply! - Service plug sockets in the high voltage sector - On-location power supply at camping sites - Power supply for maintenance and repairs - Integration in standard enclosures 6 GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
7 Practical examples industry he requirements for electrical distribution in industry are varied and interesting. his gives us the opportunity to prove our broad know-how. est us! - Add-on units, interior fittings, conversions and additions - Expanded functionality (air as well as power) - With additional metal designs (carriers, supports, consoles) - Optical design options (safety, signal) info@gifas.ch 7
8 Small hard rubber distribution box ype 100/ype 1600/ype 2612 Item no. Symbol output Output Input Line protection/ Personal protection Item no ype (290 x 78 x 66 mm) x 13 blind bottom x x 13 right x 2x x 13 1x 15 right right max.13 A 1x 1N - 25 A / max.13 A 1x 1N - /10 ma max. 13 A max. 13 A Item no Item no ype (200 x 82 x 6 mm) x 13 right x left x 2x 25 right ype (260 x 120 x 75 mm) x x x 1x 25 1x x 25 1x SCG = screwed cable gland / RCCB = residual current circuit-breakers max. 13 A max. 13 A ype 100 ype 1600 ype 2612 Other fitting options on request. For accessories such as supports, protective caps, etc. see page GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
9 Small hard rubber distribution box ype 2700/ype 1616/ype 2516 Item no. Symbol output Output Input Line protection/ Personal protection Item no ype (111 x 111 x 79 mm) x 13 bottom x x 25 max. 13 A ype (160 x 160 x 90 mm) x x 13 2x x 2x 25 max. 13 A max. 13 A Item no / ype (250 x 160 x 90 mm) x 1x 25 1x x 2x x 2x 25 1x SCG = screwed cable gland Item no ype 2700 ype 1616 ype 2516 Other fitting options on request. For accessories such as supports, protective caps, etc. see page info@gifas.ch 9
10 Small hard rubber distribution box ype 2812/ype 3020 Item no. Symbol output Output Input Line protection/ Personal protection Item no ype (268 x 120 x 132 mm) x 2x x 1x x 25 1x bottom x 1x SCG M32 1x 3N - 0 A / 1x 3N - 0 A / 1x 3N - 0 A / max. 32 A 1x 3N - 0 A / ype (300 x 200 x 110 mm) x 2x 25 2x x 1x SCG M32 max. 32 A 1x 3N - 0 A / x 63/5 1x SCG M0 max. 63 A 1x 3N - 63 A / SCG = screwed cable gland / RCCB = residual current circuit-breakers Item no ype 2812 ype 3020 Other fitting options on request. For accessories such as supports, protective caps, etc. see page GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
11 Wall-mounted hard rubber distribution box 7200/7250 ype 7200/ype 7250 Item no. Symbol output Output Input Line protection/ Personal protection Item no Item no ype (280 x 160 x 133 mm) x 13 bottom x 13 1x x 13 2x x 13 2x 15 1x SCG M25 bottom 1x SCG M25 1x SCG M25 bottom x bottom x 2x x 2x 25 1x SCG M25 1x SCG M25 bottom x 1x SCG M32 2x 1-13 A "C" 1x 1N - 25 A / 1x 3-13A "C" 1x 3N - 0 A / 1x 3-13A "C" 1x 3N - 0 A / 1x 3-13 A "C" 1x 3N - 0 A / 1x 1 - "C" 1x 1N - 25 A / 1x 3 - "C" 1x 3N - 25 A / 1x 3 - "C" 1x 3N - 25 A / 1x 3-32 A "C" 1x 3N - 0 A / ype (280 x 160 x 133 mm) x 1x 25 1x x 13 1x x 2x 25 1x x 2x bottom bottom bottom max. 13 A Item no SCG = screwed cable gland / LP = line protection / RCCB = residual current circuit-breakers ype 7200 ype 7250 Other fitting options on request. For accessories such as supports, protective caps, etc. see page info@gifas.ch 11
12 Wall-mounted hard rubber distribution box 7300 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (350 x 200 x 133 mm Screwed cable gland M25 (other dimensions and positions on request)) 0 A Item no Item no ype (350 x 200 x 133 mm) Screwed cable gland M32 (other dimensions and positions on request) Max. pre-fuse 32A 0 A 3 1 Item no Item no GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
13 Wall-mounted hard rubber distribution box 7300/7350 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (350 x 200 x 133 mm) Screwed cable gland M25 (other dimensions and positions on request) Ø8 0 A A A 25 Item no Item no ype (350 x 200 x 133 mm) Screwed cable gland M32 (other dimensions and positions on request) Max. pre-fuse 32A Ø8 0 A Item no Item no info@gifas.ch 13
14 Wall-mounted hard rubber distribution box 700 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (370 x 266 x 133 mm) Screwed cable gland M32 (other dimensions and positions on request) 63 A 32 A Item no Item no ype (370 x 266 x 133 mm) Screwed cable gland M32 (other dimensions and positions on request) 0 A Item no Item no GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
15 Wall-mounted hard rubber distribution box 700/750 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (370 x 266 x 133 mm) Screwed cable gland M32 (other dimensions and positions on request) Max. pre-fuse 32A 0 A Item no Item no ype (370 x 266 x 133 mm) Screwed cable gland M20 (other dimensions and positions on request) 63 A 32 A Item no Item no info@gifas.ch 15
16 Wall-mounted hard rubber distribution box 7700 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (370 x 336 x 162 mm) Screwed cable gland M0 (other dimensions and positions on request) 63 A 32 A Item no Item no ype (370 x 336 x 162 mm) Screwed cable gland M0 (other dimensions and positions on request) Max. pre-fuse 63A 5 x 16 mm 2 63 A 30mA A /5 Item no Item no GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
17 Wall-mounted hard rubber distribution box 7700/7750 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (370 x 336 x 162 mm) Screwed cable gland M32 (other dimensions and positions on request) 63 A 32 A Item no Item no ype (370 x 336 x 162 mm) Screwed cable glands 2x M0 (other dimensions and positions on request) Max. pre-fuse 63A 63 A 5 x 16 mm A L3 L1 25 L3 L L2 63/5 Item no Item no info@gifas.ch 17
18 Hard rubber installation distribution box 3800 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (360 x 250 x 133 mm) Screwed cable gland M32 (other dimensions and positions on request) 0 A A Item no ype (360 x 250 x 133 mm) Screwed cable gland M32 (other dimensions and positions on request) Max. pre-fuse 32A 5 x 16 mm 2 0 A 3 3 Item no GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
19 Hard rubber installation distribution box 3900 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (360 x 250 x 173 mm) Screwed cable gland M32 (other dimensions and positions on request) m 5 x 10 mm 2 63 A 32 A Item no ype (360 x 250 x 173 mm) Screwed cable gland M0 (other dimensions and positions on request) Max. pre-fuse 63A 5 x 35 mm 2 0 A A 25 63/5 Item no info@gifas.ch 19
20 Hard rubber installation distribution box 7800 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (500 x 360 x 133 mm) Screwed cable gland M0 (other dimensions and positions on request) Max. pre-fuse 63A 5 x 35 mm 2 63 A 32 A 32 A /5 Item no ype (500 x 360 x 133 mm) Screwed cable gland M0 (other dimensions and positions on request) 2 x (5 x 35 mm 2 ) 0 A 63 A 63 A 32 A / Item no GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
21 Hard rubber installation distribution box 7900 he types shown are examples only. We would be delighted to create a solution according to your specific assembly requirements! ype (500 x 360 x 173 mm) Screwed cable gland M50 (other dimensions and positions on request) Max. pre-fuse 125A 0 A 5 x 70 mm 2 0 A 32 A 63 A 3 10 ka 3 10 ka 1 10 ka 3 10 ka 3 10 ka 3 10 ka Item no /5 125/5 ype (500 x 360 x 173 mm) Screwed cable gland M50 (other dimensions and positions on request) A L1 L2 L2 L3 L3 Item no info@gifas.ch 21
22 Distribution boxes for road maintenance ype 512 Item no. Symbol output Output Input Line protection/ Personal protection ype x120x17 mm Ø x 1x Ø 3x 2.5 (light) 1x SCG M32 1x LP 13 A. 1P.C 1x LP. 3P.C 1x RCCB 0 / x 13 2x SCG M32 1x RCCB / LP 10/ x 1x SCG M25 3x LP. 1P.C SCG = screwed cable gland / LP = line protection / RCCB = residual current operated circuit-breakers In daily use, e.g. along major roads, these distribution boxes prove their worth under continually changing environmental conditions. he hard rubber is resistant to chemical carbon dioxide bonds and is therefore especially well suited for assembly on roads or in tunnels. he plug sockets and terminal outputs are used for maintenance, traffic regulation measures or for signal lights (on the motorway for carriageway changeovers, for example) Other executions are available on request. Accessories for type 512 Item no. Specification Special supports (zinc-plated steel) Concrete base, pre-fabricated as a shaft section, inner tube Ø 300 mm 027 Covering cap PE 1050 x Ø 315, inner Ø 296 mm Covering cap PE 800 x 225, inner Ø 210 mm 0552 Filter mat, white, Ø 302 mm (as insect protection) Filter mat, white, Ø 21 mm (as insect protection) VA strap set, L+R (wall mounting) Mounting plate VA (wall/tube mounting) Shackle VA for 53 mm tube (fits mounting plate) Shackle VA for 65 mm tube (fits mounting plate) Mast fixing VA for 60 mm tube (two mast fixing are required per distribution box) Mast fixing VA for 76 mm tube (two mast fixing are required per distribution box) 10 Ø Ø Ø 295 Ø GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
23 Accessories: Protective caps/ fitting brackets Automated unit protective caps A selection of various protective caps are available as loose components. hese parts are normally fixed into the casing cover, but are also available for individual fitting. he transparent folding covers are made from impact-resistant polycarbonate and are fitted with seals in the lower section. A powerful torsion spring guarantees clean closing, which can be improved even further using an adjusting screw. his means that the interior components are protected against the penetration of dirt and damp. he width of the folding covers also ensures that they can be housed in modules (corresponds to a 1-pole LS with b=18 mm). Protection category without knurled screw IP5, with knurled screw IP65. Item no. Specification Protective cap, 2-modules (37 mm) Protective cap,.5-modules (82 mm) Protective cap, 9-modules (162 mm) Protective cap, 10.5-modules (195 mm) Protective cap, 13-modules (232 mm) Protective cap, 17-modules (308 mm) Knurled screw, M x 20 mm Item no Item no Item no Item no Item no Item no Fitting brackets Stainless steel V2A Aluminium At especially exposed installation sites (increased protection rating required) or in problematic installation conditions, it is advisable to use continuous fitting brackets. - Simplified installation thanks to generously proportioned fitting holes - Simple measurement of the fixing points required Item no. Specification Aluminium bracket for type 7200 / 380 x 20 x 5 mm Aluminium bracket for type 7300 / 50 x 20 x 5 mm Aluminium bracket for type 700 / 60 x 30 x 5 mm Aluminium bracket for type 7700 / 70 x 30 x 5 mm Aluminium bracket for type 7800 / 600 x 30 x 5 mm 0876 Rust-free V2A bracket for type 7200 / 30 x 20 x 3 mm 0656 Rust-free V2A bracket for type 7300 / 10 x 20 x 3 mm 0331 Rust-free V2A bracket for type 700 / 60 x 20 x 3 mm Rust-free V2A bracket for type 7700 / 80 x 20 x mm Rust-free V2A bracket for type 7800 / 580 x 20 x mm info@gifas.ch 23
24 Accessories: Steel consoles Steel consoles, steel structures Power columns in an open area, steel structures at exposed locations, wall, ceiling or floor adaptors also form part of our range. Here we use the perfect materials for the task at hand in each case. - Steel constructions: zinc-plated or painted/powder-coated - Rust-free material in V2A or in VA versions he right solution to every problem. According to your needs and specifications we work with metal and steel engineers to develop the model you need. hese examples show a small selection of a huge range of options, and are simply offered as an aid to you in your planning work. Allow us to advise you! Support for distribution box type 2516 Item no Material: Rust-free V2A Pipe Ø 80x3 Support for distribution box type 700 Item no. 588 Material: St 37, hot-dip galvanised 3mm strong Support for distribution box type 7800 Item no Material: St 37, hot-dip galvanised Pipe Ø 80x3 Support for distribution box type 7300 Item no Material: VA 60x60x3 2 GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
25 Accessories: supports/ steel consoles ype KA ype DE ype GE ype OF With steel supports or consoles in different designs, the on-site combinations can be installed at the correct location as well as being protected against mechanical damage and the effects of the weather. he steel constructions are powder-coated, zinc-plated or manufactured from rust-free material in V2A or VA. In collaboration with experienced technicians and metal engineers we develop the right design for you, tailored to fit the various hard rubber boxes. Example specifications: Steel console type KA (GIFAS-ELECRIC), V2A glass-blasted, to fit onsite combination type 7350, overall height 1'00 mm info@gifas.ch 25
26 Practical examples sewage plants Dirty water A preferred field for GIFAS distribution boxes are sewage plants and waste combustion. - Outdoor installations in extreme conditions - Special designs (frequently modified for specific requirements) for consoles, supports and similar - Combinations of plug socket distribution for switches for installations and security - Open and/or closed versions - Use of special materials 26 GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck
27 Practical examples leisure and sport Discussions with partners in the field of leisure and sport frequently produce impressive solutions. - Variable, efficient and cost-effective - Environmental conditions taken into account - Simple access, safe handling - Robust designs info@gifas.ch 27
28 GE IN OUCH WIH US We reserve the right to make technical modifications. V 1115 News about the assortment and specific solutions can be found on our website: GIFAS-ELECRIC GmbH Dietrichstrasse 2 CH-92 Rheineck info@gifas.ch
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