UDL250 Long Distance Reader Wiring and Installation Instructions
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1 UDL250 Long Distance Reader Wiring and Installation Instructions #896104
2 Copyright 2009 by deister electronic GmbH All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of deister electronic GmbH. deister electronic GmbH reserves the right to make changes to any and all parts of this documentation without obligation to notify any person or entity of such changes. May 2009 IO/SK/FH/BF deister electronic GmbH Hermann-Bahlsen Str Barsinghausen Germany Phone: +49 (0) Fax: +49 (0) info.de@deister.com Web: 2
3 Contents 1. General Information Technical Data Mechanical Dimensions UDL250 Housing Side View UDL250 Housing Front View UDL250 Housing Rear View Wiring Diagram Pin Assignment Interfaces RS LEDs and Beeper Mounting Wall mounting with flexible pivot LRM Mast/Tube Mounting with base plate LRM Function Principle and Environmental Influences Radiation Patterns of the Transmitting Antenna Cutting Plane Diagram Get Connection Preparations SNG3 Interface Converter Commissioning and Test Software RDemo Installing RDemo Port setting Get connection Configuration Software WebConfig WebConfig Summary Basic Setup Antenna Power Table Frequency Setup Table of Frequencies Accessories Regulatory Notices
4 1. General Information The UDL250 is a compact long distance reader of the UHF type with an integrated antenna. The frequency range is factory-set and depends on allowed regulations for the particular region (see also Transmission Frequency in chapter 1. Technical Data ). The UDL250 has been specially developed for contactless identification of objects within a reading range up to 4 m. The most innovative feature of the UDL250 is its intelligent antenna concept, where the polarization of the antenna can be adjusted in four different ways (circular: RHCP or LHCP and linear: horizontal or vertical). This individual adjustment allows reliable reading and writing of unfavorably positioned UHF transponders (ISO C / EPC Class1 Gen2). The large and easy to see LEDs signalize positive identification for the user. 4
5 2. Technical Data Dimensions (mm): 278 x 238 x 86 Weight: approx g Housing Material: ALU/VA, ABS/PMMA Color: silver (RAL 9006) Protection Class: IP 65 Operation Temperature: -20 C C Voltage Supply: V/DC Power Consumption: 10 W (operation), 2 W (standby) Electrical Protection: transient and reverse polarity protection Transmission Frequency: MHz (EU) or MHz (US) or MHz (JP) Radiated Transmit Power: max mw E.R.P. (ETSI EN ), max mw E.I.R.P. (FCC Part 15), configurable Antenna: Beam Width: Polarization: 70 circular (LHCP or RHCP), adjustable or linearly (vertical or horizontal), adjustable Transponder Protocols: ISO C (EPC Class1 Gen2) Operating Modes: 1. One telegram per activation 2. permanent transmission Anticollision: Identification of several transponders in the antenna field possible Reading Distance: up to 4 m (depending on type of transponder and installation) Signalling: Beeper LEDs internally controlled red, yellow, green: internally controlled Interfaces: RS485 Electrical Connection: 4-pin M12 connector Conformity: Human exposure EMC/ERM: EMC Air interface (EU) EN EN EN v1.2 (DRM) 5
6 3. Mechanical Dimensions All dimensions in mm. 3.1 UDL250 Housing Side View Figure 3.1.1: UDL250 Side View 3.2 UDL250 Housing Front View Figure 3.2.1: UDL250 Front View 6
7 3.3 UDL250 Housing Rear View Figure 3.3.1: UDL250 Rear View 7
8 4. Wiring Diagram 4.1 Pin Assignment Figure 4.1.1: Wiring Diagram male connector The pin assignment of the male connector is as follows: PIN Description 1 +Vcc 2 RS485 A 3 GND 4 RS485 B Table 4.1.1: Pin Assignment male connector 8
9 5. Interfaces 5.1 RS485 Most RS485 buses require termination resistors across the conductor pair. The need for termination has to be checked for each installation. Especially for high data rates, steep edges or long cables termination resistors are absolutely mandatory. Only both ends of the main cable, i.e. at the first and the last device, require termination resistors, additional resistors excessively load the drivers. The resistor value matches the cable s differential mode characteristic impedance (in most cases Ω). Attention! This termination resistor (terminator, 120 Ω) is factory built-in into all UDL250 and has to be deactivated if necessary (see also chapter Basic Setup > enable 485 termination within the configuration menu WebConfig ). The factory setting of this termination resistor is on. At the RS485 bus you need fail-safe biasing containing a pull-up and a pull-down resistor on the cable which are both built-in into the UDL250. The fail-safe biasing provides a known state in which there is no active driver on the bus and is therefore absolutely mandatory regardless of data rates and length of cables. The pull-up and pull-down resistors can only be activated together with the termination resistor (within WebConfig). 9
10 Figure 5.1.1: Diagram with switchable termination resistor on RS485 bus Technical Data (for baud rates up to kbps): Max. bus length: Max. stub length: Cable recommendation: m because of reflections stubs should be kept as short as possible; exceptions allow a length up to 30 cm twisted pair, cable-cross section at least 0,22 mm2 (AWG 24) differential-mode characteristic impedance Ω
11 5.2 LEDs and Beeper The standard settings for the LEDs and the beeper are as follows: LED/Beeper Action Status UDL250 Yellow LED blinking field is switched off constantly on field is switched on Green LED blinking successful reading/writing of a transponder Red LED constantly on malfunction Beeper beep tone successful reading of a transponder Table 5.2.1: Function LEDs and Beeper (factory settings) Note: The LED characteristics may be different to those described above due to changes in configuration. 11
12 6. Mounting For mounting on walls or ceilings deister electronic provides the ball joint bracket LRM1 (accessory) or the base plate for mast mounting LRM3 (accessory) as an ideal supplement. For further details concerning accessories refer to chapter 10. Accessories. 6.1 Wall mounting with flexible pivot LRM1 For mounting on walls or ceilings the the ball joint bracket can be mounted directly onto the UDL250. With the LRM1 the reader can be positioned in many directions. Both mounting plates of this device are connected via ball bearing to a rotatable axis. Fixing the correct position is carried out with a hexagon spanner. Figure 6.1.1: Mounting with flexible pivot LRM1 Figure 6.1.2: Mounting with base plate LRM3 12
13 6.2 Mast/Tube Mounting with base plate LRM3 Mount the base plate LRM3 directly onto the back side of the UDL250 using the two supplied M6 screws with washers. Then mount the mast in the desired direction onto the LRM3 with a hose clamp. 6.3 Function Principle and Environmental Influences The reader sends a high-frequent carrier signal. A transponder which is located within the area of this transmitted carrier transmits the signal back with its own transponder data in a modulated way. This very weak signal is being analyzed by the reader. Because of the particular small-bandwidth and the high carrier frequency within MHzrange this system is almost fail-safe. Nevertheless the range of the reader can be negatively influenced. The following list shows what to pay attention to: 1. The reader must have visual contact to the transponder. There must not be any walls or other devices between reader and transponder. Reading through plastic film, card board, papers or glass windows may be possible in some cases, but will reduce the reading range depending on the condition of the material. 2. Water, ice and snow will absorb the carrier signal. Therefore the installer should take care, that the front of the reader as well as the transponder can not be covered with water, ice or snow. 3. Reflexions within the surrounding of the reader can influence the reading result in a negative way. Therefore the reader should be mounted as free-standing as possible. We strictly discourage from sunk-in installations. 13
14 Radiation Patterns of the Transmitting Antenna Cutting Plane Diagram The following diagram shows a perspective view of the UDL250 in order to help assigning the following cutting planes to the orientation of the reader within space. Figure : Orientation of cutting planes of UDL250 14
15 Figure : Radiation pattern 1 cutting plane: xz polarization: vertical pictured frequency: 867 MHz 15
16 Figure : Radiation pattern 2 cutting plane: yz polarization: vertical pictured frequency: 867 MHz 16
17 Figure : Radiation pattern 3 cutting plane: xz polarization: horizontal pictured frequency: 867 MHz 17
18 Figure : Radiation pattern 4 cutting plane: yz polarization: horizontal pictured frequency: 867 MHz 18
19 7. Get Connection Preparations Connection via USB will create a virtual serial COM Port and will therefore consequently ask for installation of the appropriate drivers. This driver installation is described in the according instruction manual of the SNG SNG3 Interface Converter Figure 7.1.1: Picture of SNG3 The interface converter SNG3 (optional, see chapter 10. Accessories ) can be used for connecting a reader to a host/pc via USB. Powering of the reader is carried out as well by the SNG3 (in case this is connected to a power supply unit itself). For this a special wall power supply is available (optional, also see chapter 10. Accessories ). The drivers needed can be found on the CD within delivery. SNG3 Description Function UDL250 Pin 1 +VCC Supply voltage for UDL250 ( V/DC) Pin 1 Pin 2 GND Ground Pin 3 Pin 3 RS485 A RS485 interface, data line A Pin 2 Pin 4 RS485 B RS485 interface, data line B Pin 4 Table 7.1.1: Pin Assignment for connection SNG3 to UDL250 Connect as follows: PC SNG3 UDL250 Figure 7.1.2: Connection Scheme for UDL250 with SNG3 19
20 8. Commissioning and Test Software RDemo The software program RDemo is specially designed for testing purposes. It is a helpful tool for reading out data from and writing data into the memory of a transponder. The current RDemo version can be found at: deister RFID Portal 8.1 Installing RDemo For installing RDemo double click the folder RDemo and select rdemo172.exe (or the equivalent higher version delivered with your product): Please follow the installation instructions. After successful installation start RDemo. 8.2 Port setting Get connection In order to establish a connection between the UDL250 and RDemo the according COM Port has to be adjusted within the program. Select the communication port of the UDL250 from the menu Port as shown below: Figure 8.2.1: RDemo Port setting 20
21 Click on button debus in order to open the window RDemo : debus : Figure 8.2.2: RDemo debus button Figure 8.2.3: RDemo debus configuration In order to have the reader detected please proceed as follows: 1) Set baud rate to all. 2) Click on button Detect Device(s). 3) After successful search the UDL250 will be shown in the list of detected devices. 4) Select device from list. 5) Click on button Set As Current Device. 6) Close window. 21
22 In order to check the communication between UDL250 and Host/PC click on the Version button (see red circle below). Then a version information received -message will be shown in a yellow pop-up bubble in the lower part of the window: The data exchange concerning the communication between RDemo and the UDL250 can be viewed within the window Monitor. In the standard configuration (i.e. factory settings) the device is set in Trigger Mode. This means the device waits for a Trigger On -command for switching the RF-field on and a Trigger Off -command for switching the RF-field off. These software commands are sent to the device using RDemo (separate buttons for Trigger on and Trigger off in the left part beneath the main menu bar). 22
23 9. Configuration Software WebConfig WebConfig is a program which allows configuration of the UDL250 to some extent. It can easily be reached from RDemo using the according button beneath the main menu bar (see red circle below): Figure 9.1: RDemo WebConfig Button Clicking on WebConfig will automatically close RDemo. A few seconds later WebConfig displays the current configuration of the UDL250 which contains device information about the version as well as basic settings, such as read mode, RF power settings and frequency settings. Closing WebConfig will automatically restart RDemo again. Figure 9.2: WebConfig Start Window 23
24 Alternatively, WebConfig can be started without using RDemo. To do so copy the file WebConfig.exe from the supplied CD into a suitable directory on your local drive and then open with double click. Configuring the UDL250 has to be carried out as follows: Step Configuration Software WebConfig Reader UDL250 1 connect reader to SNG3 (see Figure 7.1.2), connect SNG3 to PC via USB cable, connect wall power supply to SNG3 2 start configuration software WebConfig 3 select USB Serial Port 4 click on Device Search addresses 5 software searches for the reader which is connected to the selected COM Port 6 after successful search the reader found will be indicated 7 current reader configuration will be read 8 configuration menu will open 9 configuration can be modified by user 10 transfer changed configuration to the reader by click on Apply Changes 11 reader will store the new configuration within its internal non-volatile memory 12 end connection by clicking Offline 13 program will be closed by File - Exit Table 9.1: Configuration Steps for UDL250 24
25 9.1 WebConfig For a detailed description of the configuration parameters please refer to the document UDK2/UDK20/UDK800 debus Protocol (which can be obtained on request from your local sales and service partner or at deister electronic) and the application notes which can be found at the deister RFID Portal ( deister RFID Portal). The settings regarding EPC Class1 Gen2 transponders refer to the specification of EPCglobal : Specification for RFID Air Interface Summary This menu shows an example summary of a current reader configuration: Figure : WebConfig Summary Device Info Serial number: Device: Version: Region: Hardware configuration: Serial number of device Identification code of device Firmware version (SW) and hardware version (HW) of device Region for which the device is authorized Hardware configuration code of device 25
26 9.1.2 Basic Setup Figure : WebConfig Basic Setup enable RS485 termination If this check box is activated, the internal RS485 termination of the device is on. read mode This parameter defines, if the reader expects only one tag in the antenna field or if there may be more tags within the antenna field. In case there are more tags, the reader has to execute an anticollision algorithm. It is also possible to configure the reader to single shot mode in which the read signalling for the same transponder is only done once or after a timeout defined by parameter tag timeout. anticollision: Operating mode in case there is more than one tag in the field single shot: Operating mode for reading tag data in case there is only one tag in the field. The tag data will be transmitted again after the time period specified in tag timeout. tag timeout / ms (for read mode single shot only) Break between transmission of transponder data within single shot mode. After this timeout has expired reading the same tag will be signalled again. RF power / dbm This value defines the radiated power for the antenna in dbm. The maximum output power of the antenna is 30 dbm (1 W E.R.P.; see also Table Antenna Power Table ) 26
27 9.1.3 Antenna Power Table WebConfig Power Value Radiated Output Power of Antenna 0 dbm 1 mw 1 dbm 1.3 mw 2 dbm 1.6 mw 3 dbm 2 mw 4 dbm 2.5 mw 5 dbm 3.1 mw 6 dbm 4 mw 7 dbm 5 mw 8 dbm 6.3 mw 9 dbm 8 mw 10 dbm 10 mw 11 dbm 13 mw 12 dbm 16 mw 13 dbm 20 mw 14 dbm 25 mw 15 dbm 32 mw 16 dbm 40 mw 17 dbm 50 mw 18 dbm 63 mw 19 dbm 79 mw 20 dbm 100 mw 21 dbm 126 mw 22 dbm 158 mw 23 dbm 200 mw 24 dbm 250 mw 25 dbm 316 mw 26 dbm 400 mw 27 dbm 500 mw 28 dbm 630 mw 29 dbm 794 mw 30 dbm 1000 mw 31 dbm 1260 mw 32 dbm 1580 mw 33 dbm 2000 mw Table : Antenna Power Table 27
28 9.1.4 Frequency Setup Figure : WebConfig Frequency Setup preferred channel This value defines the channel number that the reader will preferably use prior to other channels. channel mask This mask defines the channels which may be used by the reader. Each activated check box enables the use of the corresponding channel (for more details see also chapter Table of Frequencies ). 28
29 9.1.5 Table of Frequencies ETSI v1.2 (EU) DRM Ch. No. Frequency E.R.P MHz 1) MHz 1) MHz 1) MHz 2.00 W 2) MHz 1) MHz 1) MHz 2.00 W 2) MHz 1) MHz 1) MHz 2.00 W 2) MHz 1) MHz 1) MHz 2.00 W 2) MHz 1) MHz 1) Table : Table of Frequencies 1) 2) low power channel, tag response high power channel, interrogator signal 29
30 10. Accessories Article Description Article No. CC4 Connection cable, grey, 3 m, M12 connector 4-pole to 4-pole Phoenix connector LRM1 Ball joint bracket LRM3 Base Plate for mast mounting AC/DC Adapter Euro Wall power supply, input voltage 230 V/AC, output voltage 12 V/DC (1 A), Friwo plug AC/DC Adapter International Wall power supply, input voltage V/AC, output voltage 12 V/DC (1.25 A), Friwo plug AC/DC Power Supply Rail power supply, input voltage V/AC, output voltage 24 V/DC (2.5 A) SNG3 Smart Network Gateway Interface converter USB-to-RS485, incl. USB cable and driver software DCU1 Data Control Unit for operation with up to four UDL250 readers, interfaces: RS232, RS485, Ethernet, 4 trigger inputs, 4 switch outputs, rail mounting Table 10.1: Accessories 30
31 11. Regulatory Notices Hereby, deister electronic GmbH declares that this equipment - if used according to the instructions - is in compliance with the essential requirements and other relevant provisions of the RTTE Directive 1999/5/EC. A full declaration of conformity can be requested at: info@deister-gmbh.de Approved for use in all European countries. 31
32 Index of Figures Figure 3.1.1: UDL250 Side View...6 Figure 3.2.1: UDL250 Front View...6 Figure 3.3.1: UDL250 Rear View...7 Figure 4.1.1: Wiring Diagram male connector...8 Figure 5.1.1: Diagram with switchable termination resistor on RS485 bus...10 Figure 6.1.1: Mounting with flexible pivot LRM Figure 6.1.2: Mounting with base plate LRM Figure : Orientation of cutting planes of UDL Figure : Radiation pattern Figure : Radiation pattern Figure : Radiation pattern Figure : Radiation pattern Figure 7.1.1: Picture of SNG Figure 7.1.2: Connection Scheme for UDL250 with SNG Figure 8.2.1: RDemo Port setting...20 Figure 8.2.2: RDemo debus button...21 Figure 8.2.3: RDemo debus configuration...21 Figure 9.1: RDemo WebConfig Button...23 Figure 9.2: WebConfig Start Window...23 Figure : WebConfig Summary...25 Figure : WebConfig Basic Setup...26 Figure : WebConfig Frequency Setup...28 Index of Tables Table 4.1.1: Pin Assignment male connector...8 Table 5.2.1: Function LEDs and Beeper (factory settings)...11 Table 7.1.1: Pin Assignment for connection SNG3 to UDL Table 9.1: Configuration Steps for UDL Table : Antenna Power Table...27 Table : Table of Frequencies...29 Table 10.1: Accessories
33 Notes: 33
34 Notes: 34
35 Notes: 35
36 deister worldwide Germany: deister electronic GmbH Hermann-Bahlsen Str Barsinghausen Tel.: +49 (0) Fax: +49 (0) Benelux: deister electronic office Business Park E 19 Battelsesteenweg 455/A 2800 Mechelen Tel.: +32 (0) Fax: +32 (0) info.be@deister.com France: deister electronic france 101 rue Pierre Semard Chatillon Tel.: +33 (0) Fax: +33 (0) info.fr@deister.com Great Britain: deister electronic (UK) Ltd. Stapleton Way, Enterprise Park Spalding, Lincolnshire PE11 3YQ Tel.: +44 (0) Fax: +44 (0) info.uk@deister.com The Netherlands: deister electronic office Tolnasingel PV Bodegraven Tel.: +31 (0) Fax: +31 (0) info.nl@deister.com Canada: Deister Electronics Inc Kingston Road, Suite 212 Pickering, ON L1V 1B5 Tel.: Fax: info.ca@deister.com Japan: deister electronic Japan, LTD. Toshiba Hoshikawa Bldg. 4F 2-4 Kawabe-chô Hodogaya-ku, Yokohama-shi Kanagawa, Tel.: +81 (0) Fax: +81 (0) info.jp@deister.com USA: Deister Electronics USA, Inc Grant Avenue Manassas, VA Tel.: Fax: info.us@deister.com
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