Collator series 300/400, 310B Spare parts list

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1 Collator series 300/400, 30B Spare parts list AUGUST 997 Part # 9049

2 USER INFORMATION T0703 This Spare part list is devided into one Series 300/400 section, one 30 B section and one Paper feeder section. The Series 300/400 section (section ) contains both common parts and parts only existing in the Series 300/400. The unique 30 B parts are shown in section 2. The Paper feeder parts are shown in section 3. Parts that are depending on the maximum paper size or the number of stations of the Collator, is indicated by one or two of the following remarks in the Note - column: A4, 8.5" x" A3, " x7", B4 6 Stn 0 Stn "Stn" is short for "Stations". The quantity indicated in the Qty -column is the quantity of this part in the area displayed. COLLATOR SERIES 300/400, 30 B PAGE i AUGUST 997

3 PARTS LIST SECTION T0703 TITLE PAGE SECTION : SERIES 300/400, COMMON PARTS: Front view.2 AUGUST -97 Rear view.4 AUGUST -97 Feed roller assembly.6 AUGUST -97 Conveyor assembly.8 AUGUST -97 Vertical transport area.0 AUGUST -97 Lower front view.2 AUGUST -97 Stacker.4 AUGUST -97 Stacker motor.6 AUGUST -97 Transmission.8 AUGUST -97 Electrical components, rear view.20 AUGUST -97 PCB and Front panel.22 AUGUST -97 SECTION 2: MODEL 30 B PARTS: Horizontal Transport assembly, 30 B 2.2 AUGUST -97 Lower Front view, 30 B 2.4 AUGUST -97 Transmission, 30 B 2.6 AUGUST -97 Electrical components, 30 B 2.8 AUGUST -97 SECTION 3: PAPER FEEDER PARTS: Paper feeder 3. AUGUST 97 COLLATOR SERIES 300/400, 30 B PAGE. AUGUST 997

4 Front view T COLLATOR SERIES 300/400 PAGE.2 AUGUST 997

5 Front view T07032 Item Part no. Qty. Description Note /0 Paper bin assembly A3, x 7, B /0 Paper bin assembly A4, 8.5 x Cover, front 0 stn 9005 Cover, front 6 stn Stacker plate A3, x 7, B Stacker plate A4, 8.5 x Power cord 50 Hz Power cord UK 8075 Power cord 60 Hz 6022 Power cord Australia /0 Bin extension plate A3, x7, B /0 Bin extension plate A4, 8.5 x Adjustment plate assembly Adjustment plate assembly A3, x7, B4 A4, 8.5 x Scale A4, Scale A3, 7", B4 COLLATOR SERIES 300/400 PAGE.3 AUGUST 997

6 Rear view T COLLATOR SERIES 300/400 PAGE.4 AUGUST 997

7 Rear view T07032 Item Part no. Qty. Description Note Top cover A Top cover A Cover, belt transport 0 stn A4,, 8.5 x 9000 Cover, belt transport 6 stn A4,, 8.5 x 900 Cover, belt transport 0 stn A3, x 7, B Cover, belt transport 6 stn A3, x 7, B Rear cover assembly 6stn Rear cover assembly 0 stn Shunt plate A3, x 7, B4 Before S/N XXX Shunt plate A4, 8.5 x Before S/N XXX Shunt plate A3, x 7, B4 XXX Shunt plate A4, 8.5 x XXX Shunt plate A3, x 7, B4 From S/N XXX Shunt plate A4, 8.5 x From S/N XXX Exit guide plate A3, x 7, B4 From S/N XXX Exit guide plate A4, 8.5 x From S/N XXX Docking bracket assembly Stud COLLATOR SERIES 300/400 PAGE.5 AUGUST 997

8 Feed roller assembly T COLLATOR SERIES 300/400 PAGE.6 AUGUST 997

9 Feed roller assembly T07032 Item Part no. Qty. Description Note /20 Spring A4, 8.5 x /20 Spring A3, x 7, B /0 Paper separator pad /0 Paper separator arm assembly /0 LED assembly LED below item 4, Sensor assembly /0 Sensor assembly /34 Bushing /34 Retaining ring /0 Feed roller assembly (incl. item A3, x 7, B4 7) /0 Feed roller assembly (incl. item 7) A4, 8.5 x /40 Feed roller A3, x 7, B /30 Feed roller A4, 8.5 x /0 Clutch assembly incl. item /0 Pin COLLATOR SERIES 300/400 PAGE.7 AUGUST 997

10 Conveyor assembly T Items shown on figure below describes parts on machines from serial no. XXX COLLATOR SERIES 300/400 PAGE.8 AUGUST 997

11 Conveyor assembly T07032 Item Part no. Qty. Description Note Interlock assembly /9 Pressure roller /20 2/20 Plastic guide Spring Drive shaft Before S/N XXX Pulley Pulley Before S/N XXX for Dual Tower Systems Before S/N XXX Spring Before S/N XXX Pin Before S/N XXX Drive shaft assembly Drive clutch Before S/N XXX Ball bearing Retaining ring O-ring Drive belt Drive roller assembly Idler roller assy, upper Belt Belt Shaft Ball bearing Retaining ring Pulley Pulley Drive roller shaft assy. Drive roller shaft assy. Shaft Ball bearing Drive clutch Spring Pin Pin Before S/N XXX Before S/N XXX Before S/N XXX for Dual Tower Systems Before S/N XXX Before S/N XXX (not shown in figure) 6 Stations 0 Stations Before S/N XXX Before S/N XXX Before S/N XXX Before S/N XXX for Dual Tower Systems Before S/N XXX From S/N XXX for Dual Tower Systems From S/N XXX From S/N XXX From S/N XXX From S/N XXX From S/N XXX From S/N XXX for Dual Tower Systems From S/N XXX COLLATOR SERIES 300/400 PAGE.9 AUGUST 997

12 Vertical transport area T COLLATOR SERIES 300/400 PAGE.0 AUGUST 997

13 Vertical transport area T07033 Item Part no. Qty. Description Note /0 Roller assembly A4, 8.5 x /0 Roller assembly A3, x 7, B Spring 6 Stn Spring 0 Stn Door catch Interlock sensor Hinge supporter Door catch assembly 0 Stn Incl item 2,3 & Door catch assembly 6 Stn Incl item 2,3 & 5 COLLATOR SERIES 300/400 PAGE. AUGUST 997

14 Lower front view T COLLATOR SERIES 300/400 PAGE.2 AUGUST 997

15 Lower front view T07033 Item Part no. Qty. Description Note Loading lever Roller for loading lever / 2 LED assembly LED connector LED bracket Scale A4, Scale A3, 7, B Power switch bracket Power switch COLLATOR SERIES 300/400 PAGE.3 AUGUST 997

16 Stacker T COLLATOR MODEL PAGE.4 AUGUST 997

17 Stacker T07033 Item Part no. Qty. Description Note 9029 /2 Lower outfeed wheel /2 Upper outfeed wheel Upper outfeed shaft assembly (incl. item ) 9003 Upper outfeed shaft assembly (incl. item ) Lower outfeed shaft assembly (incl. item 2) 9005 Lower outfeed shaft assembly (incl. item 2) A4, 8.5 x A3, x 7, B4 A4, 8.5 x A3, x 7, B Carrier Flange bushing Rear side guide Stacker guide shaft A4, 8.5 x Stacker guide shaft A3, x 7, B Front side guide Bracket for side guide 9009 Pin 053 Retaining ring Crank arm, stacker Bushing At ends of arm COLLATOR MODEL PAGE.5 AUGUST 997

18 Stacker motor T COLLATOR SERIES 300/400 PAGE.6 AUGUST 997

19 Stacker motor T07033 Item Part no. Qty. Description Note Stacker motor Stacker cam Collar for cam Bushing Stacker motor bracket SOS sensor (Slotted Optical Switch) COLLATOR SERIES 300/400 PAGE.7 AUGUST 997

20 Transmission T07034 Mounted on opposite side from S/N XXX COLLATOR SERIES 300/400 PAGE.8 AUGUST 997

21 Transmission T07034 Item Part no. Qty. Description Note /24 Bushing /24 Retaining ring Sprocket Chain Before S/N XXX Chain lock Before S/N XXX Chain (endless) From S/N XXX Sprocket Solenoid link Before S/N XXX Shunt bracket Before S/N XXX Spring Spring (0.3x4x5) Spring (0.3x5x5) Before S/N XXX S/N XXX From S/N XXX Chain tensioner assembly Sprocket COLLATOR SERIES 300/400 PAGE.9 AUGUST 997

22 Electrical components rear view T07034 Mounted on opposite side from S/N XXX Mounted only on machines from S/N XXX COLLATOR SERIES 300/400 PAGE.20 AUGUST 997

23 Electrical components rear view T07034 Item Part no. Qty. Description Note /0 Feed motor assembly Incl. clutch socket and pin /0 Pin Fuse 0 Amp Fuse 2 Amp Transformer Cooling plate 30 B only Power supply PCB Receptacle Receptacle fuse carrier 6065 Fuse 3.5 Amp. 50 Hz Fuse 6.3 Amp. 60 Hz AC-Filter From S/N XXX Motor assembly SOS sensor Connector, sensor Rectifier Capacitor assembly Ground connector Connector, Third party device Solenoid assembly Solenoid Binder Solenoid assembly Harting Before S/N XXX XXX From S/N XXX Resistor SOS sensor Motor COLLATOR SERIES 300/400 PAGE.2 AUGUST 997

24 PCB and Front panel T COLLATOR SERIES 300/400 PAGE.22 AUGUST 997

25 PCB and Front panel T07034 Item Part no. Qty. Description Note 9034 Spring Front panel assembly 6 Stn, A3, x 7, B Front panel assembly 0 Stn, A3, x 7, B4 900 Front panel assembly 6 Stn, A4, 8.5 x 9002 Front panel assembly 0 Stn, A4, 8.5 x Control PCB Incl. Processor 9002 Series 300/ Processor Series 300/ Control PCB Incl. Processor Dual Tower Systems Processor Dual Tower Systems Guide bar 6 Stn Guide bar 0 Stn / 5 Bushing Hook, PCB connector Screw COLLATOR SERIES 300/400 PAGE.23 AUGUST 997

26 T0703 SECTION 2: MODEL 30 B PARTS COLLATOR MODEL 30 B PAGE 2. AUGUST 997

27

28 Horizontal Transport assembly, 30 B T COLLATOR MODEL 30 B PAGE 2.2 AUGUST 997

29 Horizontal Transport assembly, 30 B T07035 Item Part no. Qty. Description Note Transport Idler housing Transport Idler cover Bearing, Idler roller Spring Idler roller Transport Idler shaft Cup spring Retaining ring Transport Idler assembly Incl. Item Cover, lower Connecting cable Transport belt Transport Idler bracket Transport chassis 9400 Transport belt tensioner COLLATOR MODEL 30 B PAGE 2.3 AUGUST 997

30 Lower Front view, 30B T COLLATOR MODEL 30 B PAGE 2.4 AUGUST 997

31 Lower Front view, 30 B T07035 Item Part no. Qty. Description Note Switch assembly Switch bracket assembly Incl. item Dummy bracket Drive shaft, Transport belt Upper Outfeed wheel Outfeed shaft Incl. item 4 COLLATOR MODEL 30 B PAGE 2.5 AUGUST 997

32 Transmission, 30 B T COLLATOR MODEL 30 B PAGE 2.6 AUGUST 997

33 Transmission, 30 B T07035 Item Part no. Qty. Description Note Roller assembly For Outer chain Reversing Sprocket assy. Incl , 94025, Shaft extension Inner sprocket Reversing Sprocket assy Roller assembly For Inner chain Inner chain 75 rollers 8065 Chain lock Outer chain 92 rollers Before S/N Chain lock Before S/N Outer chain 56 rollers From S/N Transmission support plate Incl. bushings Before S/N Transmission support plate Incl. bushings From S/N COLLATOR MODEL 30 B PAGE 2.7 AUGUST 997

34 Electrical components, 30 B T COLLATOR MODEL 30 B PAGE 2.8 AUGUST 997

35 Electrical components, 30 B T07035 Item Part no. Qty. Description Note Main Harness, 30 B Relay Power supply and Transport direction Power switch Control PCB, Dual Tower Systems Processor, Dual Tower Systems Shown on page.22 Shown on page.22 COLLATOR MODEL 30 B PAGE 2.9 AUGUST 997

36 T07036 SECTION 3: PAPER FEEDER PARTS COLLATOR MODEL 30 B PAGE 3. AUGUST 997

37

38 Paper feeder T COLLATOR MODEL 30 B PAGE 3.2 AUGUST 997

39 Paper feeder T07036 Item Part no. Qty. Description Note Paper deflector Idler roller Needle bearing Shaft Retaining ring Top cover Connector male 9039 Cover, connector Main harness Incl. Female connector & Terminal block O-ring Drive roller Motor Lever Sleeve COLLATOR MODEL 30 B PAGE 3.3 AUGUST 997

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