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1 Photo: HELUKABEL Special cables

2 Special cables The name HELUKABEL stands for standard cables and lines, cables for data technology, pre-assembled cables, cable accessories and also special cables such as system cables and all types of customised special solutions. And we ve been doing it for 25 years. We design, construct, and produce insulation and sheath materials for standard to high tech applications, including PVC, PE, PP, TPE-E, TPE-O, PUR, silicon, fluoroplastics, halogen-free polymers, only to name a few. Our cables meet requirements in terms of reelability, suitability for drag chains, increasingly high speed and acceleration, as well as extreme alternating bending cycles for a minimum bending radius, rough environmental conditions regarding high and low temperatures, humidity, oils, petrol and other chemicals. Our qualified staff in the Special Cables department would be happy to advise you on an individual basis and develop and design your lines. We set great store by providing the right line for the right purpose. Depending on the type of cable, we can deliver in as fast as 4-6 weeks for a minimum quantity of 100 m. Just ask us. Our tailor-made range of products will win you over.

3 Contents and Index Description Page Special cables DESINA cables Servo-cables and feedback cables for the connecting and controlling servomotors Highly-flexible drag chain motor supply cable, unscreened, sheath PUR orange Flexible motor supply cables Flexible, two-approvals motor supply cables for frequency converter Highly flexible drag chain servo-cables...10 Highly flexible drag chain servo-cables Trailing, highly-flexible servo-cables Flexible servo-cable for fixed installation Highly flexible drag chain-feedback cables Flexible feedback cables for fixed installation Contents Robot, Motor, Servo & Feedback Cable Robot cable Motor supply cable Motor supply cable Servo-/Feedback-cable Feedback cable Cables for renewable energy Solarcable...49 WIND POWER CABLE for wind power system High-current cathode cable for electroplating industry...52 Sensor/actuator and distributor cables Sensor actuator cable Sensor actuator distributor boxes Power cable, high flexible, halogen-free Airport 400 Hz Airport Cables Truck cable Low-voltage cables for commercial vehicles Flat cable for lateral limiting shiners...67 Battery cable, battery charger leads

4 VDW (Verein Deutscher Werkzeugmaschinenfabriken) association of German tooling and machinery factories) set a study group of representatives from a number of leading German tools and machinery manufacturers. This study groups has worked out solutions for decentralised and standardised installation techniques. Also contributing to this concept are representatives from the branches in industry of machinery construction, automobile production, automation engineering and various suppliers. The objective here is to realise considerable cost reductions by standardising parts and assemblies (e. g. cables and wires). This can be achieved by: Straightforward assembly for preventing errors Fast failure diagnosis Reduction of the expenditure for construction Reduction of type variety Increase of availability by reducing the type variety. -cables For cables and lines, existing standards are used. However, to increase availability and simplify cable installation, VDW have specified a certain sheath colour for the individual areas of application. It is particularly important for us as manufacturer and supplier of the products cited above, to be among those suppliers who can offer DESINA -compliant cables. We therefore stock these for shortnotice delivery to our customers. An overview of DESINA suppliers has been made available on the Internet by VDW, in which HELUKABEL is included. We are certain that DESINA will assert itself on the market because this is a standard for all participating companies and will be a key for more success. For us as well. 1

5 Contents and Index -lines Designation Type Page Servo-cables and feedback cables for the connecting and controlling servomotors Highly-flexible drag chain motor supply cable, unscreened, sheath PUR orange... TOPSERV Overall screen, sheath PUR orange... TOPSERV Overall screen, sheath PUR orange, UL/CSA... TOPSERV Overall screen, low-capacitance, sheath PUR, UL/CSA, orange, UL/CSA... TOPSERV Overall screen, low-capacitance, sheath PUR orange... TOPSERV Flexible motor supply cables overall screen, with inner sheath, sheath PUR, orange, UL/CSA... TOPSERV Overall screen, no inner sheath, sheath PUR, orange, UL/CSA... TOPSERV Overall screen, low-capacitance, sheath PUR, orange, UL/CSA... TOPSERV Overall screen, low-capacitance, sheath PUR, orange,... TOPSERV Flexible, two-approvals motor supply cables for frequency converter, overall screen, sheath PUR orange, UL/CSA... MOTORFLEX EMV 1/ Flexible power supply cables, sheath PVC, black,... TOPFLEX Flexible power supply cables, sheath PUR, black,... TOPFLEX Highly flexible drag chain servo-cables Sheath PUR, grey... TOPFLEX Highly-flexible drag chain servo-cables Pair and overall screen, with 1 control pair, sheath PUR orange... TOPSERV Pair and overall screen with 2 control pairs, sheath PUR orange... TOPSERV Pair and overall screen, with 1 control pair, sheath PUR orange, UL/CSA+VDE... TOPSERV with 4 control wheels, screened, overall screen, sheath PUR orange, UL/CSA+VDE... TOPSERV Pair and overall screen, with 2 control pairs, sheath PUR orange, UL/CSA+VDE... TOPSERV Pair and overall screen, with 1 control pair, sheath PUR orange, UL/CSA... TOPSERV Pair and overall screen, with 2 and/or 4 control pairs, PUR sheath orange, UL/CSA... TOPSERV Trailing, highly-flexible servo-cables with 2 control wheels, screened, overall screen, sheath PUR orange, UL/CSA... TOPSERV with 4 control wheels screened, overall screen, sheath PUR, orange, UL/CSA... TOPSERV Flexible servo-cable for fixed installation with 1 or 2 control pairs screened, overall screen, Sheath PVC orange or grey, UL/CSA... TOPSERV with 2 control pairs screen, overall screen, halogen-free, core, Sheath HM2 grey... TOPSERV 222 H with 2 control pairs screened, overall screen, halogen-free, low-capacitance Core PE, sheath HM2 grey or petrol... TOPSERV 223 H High flexible drag chain-feedback cables Overall screen, sheath PUR... TOPGEBER Overall screen, sheath PUR green or grey... TOPGEBER Overall screen, halogen-free, low-capacitance, Sheath PUR green or orange, UL/CSA... TOPGEBER Overall screen, halogen-free, low-capacitance, sheath PUR green or petrol... TOPGEBER Overall screen, halogen-free, low-capacitance, sheath PUR green, UL/CSA... TOPGEBER Flexible feedback cables for fixed installation Screened, PVC sheath.... TOPGEBER Overall screen, extremely low-capacitance, sheath PVC green... TOPGEBER DESINA -conformity We have the DESINA -Conformity Certification from VDW (Verein Deutscher Werkzeugmaschinenfabriken Association of German Machine Tool Manufacturers) for control, power, feedback, bus, motor, servo and sensor actuator cables. You can find the complete schedule in our Special Cable catalogue. 2

6 TOPSERV 100 TOPSERV 101 Sheath PUR, VDE Reg. Highly-flexible drag chain motor supply cable 0,6/1 kv, halogen-free, EMC*-preferred type * TOPSERV 100 (unscreened) Special PUR drag chain cable Based on DIN VDE 0293, 0295, 0250, 0281 flexing 408C to+808c fixed installation 508C to +908C Nominal voltage U 0 /U 600/1000 V A.c. test voltage, 50 Hz 4000 V Insulation resistance min. 20 MOhm x km approx. 5 x cable diameters Coupling resistance max. 250 Ohm/km * TOPSERV 101 (screened) Tech. data as per TOPSERV 100, but approx. 7,5 x cable diameters Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. * TOPSERV 100 (unscreened) Bare copper, ultra-fine wire to DIN VDE 0295 cl. 6 and/or IEC cl. 6 TPE-E core insulation, halogen-free Black cores with sequential numbering imprinted in white, to DIN VDE 0293 Green-yellow earth core Cores stranded together with optimal lay-length and stabilising filler Fleece wrapping facilitates sliding PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) * TOPSERV 101 (screened) Construction as per TOPSERV 100 up to fleece wrapping Tinned copper braided screening, coverage approx. 85% PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA * TOPSERV 100 (unscreened) Supply cable optimised especially for the supply of DNC motors. These cables are specially designed for use in power drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. The optimised outside diameter, reduced and excellent torsion characteristics facilitate use in multi-shift operation with extreme alternating bending stress cycles. * TOPSERV 101 (screened) s as described above, additionally optimal compliance with electromagnetic compatibility (EMC*) requirements on account of the approx. 85% coverage by the braided screening. icularly recommended as a supply cable between frequency converters and servomotors. Note To optimise the EMC features we recommend a large area of contact of of the copper braiding on both ends. * EMC = Electromagnetic compatibility TOPSERV 100 (unscreened) sheath orange ca x 1,5 9, x 2,5 10, x 4 12, x 6 14, x 10 18, x 16 22, x 25 26, x 35 31, x 50 35, x 70 41, /0 TOPSERV 101 (screened) sheath orange DESINA ca. AWGno.*) AWGno.*) x 1,5 10, x 2,5 11, x 4 12, x 6 15, x 10 18, x 16 22, x 25 27, x 35 32, x 50 36, x 70 42, /0 Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 3

7 TOPSERV 109 according to SIEMENS Standard 6FX Sheath PUR, halogen-free, VDE-Reg. Nr., UL/CSA Highly-flexible two-approvals drag chain motor supply cable * TOPSERV 109 Special PUR drag chain cable acc. to UL AWM Style CSA AWM flexing 408C to+808c fixed installation 508C to +908C Nominal voltage acc. to UL/CSA 600/1000 V acc. to VDE U 0 /U 600/1000 V A.c. test voltage, 50 Hz 4000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 7,5 x cable diameters Bare copper, ultra-fine wire acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 TPE-E core insulation, halogen-free Black cores with sequential numbering imprinted in white, acc. to DIN VDE 0293 Green-yellow earth core Cores stranded together with optimal lay-length and stabilising filler Fleece wrapping facilitates sliding Tinned copper braided screening, coverage approx. 85% PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. Supply cable optimised especially for the supply of DNC motors. These cables are specially designed for use in power drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. The optimised outside diameter, reduced and excellent torsion characteristics facilitate use in multi-shift operation with extreme alternating bending stress cycles. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. icularly recommended as a supply cable between frequency converters and servomotors. * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. SIEMENS ca x 1,5 6FX BB11 10,0 104, x 2,5 6FX BB21 11,7 157, x 4 6FX BB31 12,8 231, x 6 6FX BB41 15,0 332, x 10 6FX BB51 18,0 527, x 16 6FX BB61 22,0 794, x 25 6FX BB25 27,5 1180, x 35 6FX BB35 32,0 1603, x 50 6FX BB50 36,7 2165, x 70 6FX BB70 42,5 3120, /0 SIEMENS product designations 6FX 8008 are registered trademarks of Siemens AG and serve only for comparison purposes. AWGno.*) Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 4

8 TOPSERV 150 TOPSERV 151 Sheath PUR, UL/CSA Highly flexible drag chain cable 0,6/1 kv, low capacitance, halogen-free, EMC* preferred type * TOPSERV 151 Special PUR drag chain cable Based on DIN VDE 0293, 0295, 0250, 0281 flexing 208C to+808c fixed installation 408C to +808C Nominal voltage U 0 /U 600/1000 V A.c. test voltage, 50 Hz 4000 V Mutual capacitance core/core approx. 70 nf/km core/screen approx. 110 nf/km Insulation resistance min. 20 MOhm x km approx. 7,5 x cable diameters Coupling resistance max. 250 Ohm/km * TOPSERV 150 Special PUR drag chain cable acc. to UL AWM Style and CSA AWM Nominal voltage acc. to UL/CSA 600/1000 V acc. to VDE U 0 /U 600/1000 V * TOPSERV 150/151 Bare copper, ultra-fine wire acc. to DIN VDE 0295 cl. 6 or IEC cl. 6 Polypropylene core insulation, halogenfree Black cores with sequential numbering imprinted in white, acc. to DIN VDE 0293 Green-yellow earth core Cores stranded together with optimal lay-length and stabilising filler Fleece wrapping facilitates sliding Tinned copper braided screening, coverage approx. 85% Fleece wrapping facilitates sliding PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA Construction as above, except Core colours bk, bn, bu, gnye Inner sheath PVC Special feature: The use of polypropylene for core insulation means that thanks to the reduction in cablerelated losses these low capacitance motor cables can have longer cable lengths between the converter and the motor than with comparable cables with PVC insulation. * TOPSERV 150/151 Supply cable optimised especially for the supply of DNC motors. These cables are specially designed for use in power drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials ensure resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. The optimised outside diameter, reduced and excellent torsion characteristics facilitate use in multi-shift operation with extreme alternating bending stress cycles. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. icularly recommended as a supply cable between frequency converters and servomotors. Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. * EMC = Electromagnetic compatibility These cables are produced to high quality specifications and conform to the DESINA standard. TOPSERV 150 with UL/CSA-approval ca x 1,5 10, x 1,5 10, x 2,5 11, x 4 13, x 6 15, x 10 18, x 16 24, x 25 27, x 35 32, x 50 36, x 70 42, /0 TOPSERV 151 without UL/CSA approval ca. AWGno.*) AWGno.*) x 1,5 10, x 2,5 11, x 4 13, x 6 15, x 10 18, x 16 24, x 25 27, x 35 32, x 50 36, x 70 42, /0 Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 5

9 TOPSERV 137 TOPSERV 138 sheath PVC Flexible motor supply cable 0,6/1 kv, EMC*-preferred type, UL/CSA according to SIEMENS Standard 6FX * TOPSERV 137/138 Special PVC motor supply cable acc. to UL AWM Style and CSA AWM Based on DIN VDE 0281, 0245, 0250, 0281 flexing 58C to+808c fixed installation 408C to +808C Nominal voltage acc. to VDE acc. to UL/CSA A.c. test voltage, 50 Hz 4000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km for flexible installation approx. 20 x cable diameters fixed installation approx. 4x cable diameters U 0 /U 600/1000 V 600/1000 V * TOPSERV 137 Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 and IEC cl. 5 Special PVC core insulation Black cores with continuous white numbering acc. to DIN VDE 0293 Green-yellow earth core Cores stranded in layers with optimal lay-length PVC inner sheath Tinned copper braided screening, coverage approx. 85% Special PVC sheath: largely oil-resistant, self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC , chemical resistance (see table Technical information) Sheath colour orange (RAL 2003) according to DESINA * TOPSERV 138 Construction as per TOPSERV 137, except without PVC inner sheath * TOPSERV 137/138 Used as supply cables for electronically controlled servomotors, frequency converters and for connection to DNC motors. These cables are suitable for flexible and fixed installation subjected to medium mechanical stresses in dry, moist and wet rooms. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. icularly recommended as a supply cable between frequency converters and servomotors. Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. * EMC = Electromagnetic compatibility Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. TOPSERV 137 (with inner sheath) UL/CSA ca x 1,5 13, x 2,5 15, x 4 17, x 6 19, x 10 25, x 16 27, x 25 33, x 35 36, x 50 43, x 70 48, /0 TOPSERV 138 (without inner sheath), UL/CSA, acc. to Siemens Standard SIEMENS ca x 1,5 6FX BB11 11, x 2,5 6FX BB21 13, x 4 6FX BB31 15, x 6 6FX BB41 16, x 10 6FX BB51 22, x 16 6FX BB61 25, x 25 6FX BB25 30, x 35 6FX BB35 33, x 50 6FX BB50 40, x 70 6FX BB70 45, /0 SIEMENS product designations 6FX 5008 are registered trademarks or Siemens AG and serve only for comparison purposes. AWGno.*) AWGno.*) Note: For applications with continuous movement, such as in energy supply chains, we recommend that you use our TOPSERV 100 and TOPSERV 101 highly-flexible motor supply cables (page 3). DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 6

10 TOPSERV 152 TOPSERV 153 acc. to SIEMENS Standard 6FX 5008 PVC sheath: flexible, low-capacitance motor supply cable UL/CSA 0,6/1 kv * TOPSERV 153 Special PVC motor cable Based on DIN VDE 0281, 0245, 0250, 0281 flexing 58C to+808c fixed installation 408C to +808C Nominal voltage acc. to VDE A.c. test voltage, 50 Hz 4000 V U 0 /U 600/1000 V Mutual capacitance core/core approx. 70 nf/km core/screen approx. 110 nf/km Insulation resistance min. 20 MOhm x km * TOPSERV 152/153 Bare copper, fine wire conductors, bunch stranded in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Polypropylene core insulation, halogenfree Black cores with sequential numbering imprinted in white, acc. to DIN VDE 0293 Green-yellow earth core Cores stranded in layers with optimal lay-length Tinned copper braided screening, coverage approx. 85% Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC , chemical resistance (see table Technical Information) Sheath colour orange (RAL 2003) according to DESINA * TOPSERV 152/153 Used as supply cables for electronically controlled servomotors, frequency converters and for connection to DNC motors. These cables are suitable for flexible and fixed installation subjected to medium mechanical stresses in dry, moist and wet rooms. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. icularly recommended as a supply cable between frequency converters and servomotors. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Coupling resistance max. 250 Ohm/km for flexible installation approx. 20 x cable diameters fixed installation approx. 6 x cable diameters * TOPSERV 152 Special PVC motor cable acc. to UL AWM Style and CSA AWM Nominal voltage acc. to UL 1000 V acc. to VDE U 0 /U 600/1000 V * TOPSERV 152 acc. to SIEMENS Standard SIEMENS x1,5 6FX BB x2,5 6FX BB x4 6FX BB x6 6FX BB x10 6FX BB x16 6FX BB x25 6FX BB x35 6FX BB x50 6FX BB x70 6FX BB70 SIEMENS product designations 6FX 5008 are registered trademarks of Siemens AG and serve only for comparison purposes. TOPSERV 152 with UL/CSA approval ca x 1,5 10, x 2,5 12, x 4 13, x 6 15, x 10 20, x 16 24, x 25 29, x 35 34, x 50 39, x 70 42, /0 ; TOPSERV 153 The use of polypropylene for core insulation means that thanks to the reduction in cable-related losses these low capacitance motor cables can have longer cable lengths between the converter and the motor than with comparable cables with PVC insulation. Important Attractive for export-oriented mechanical and system engineering. Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. without UL/CSA approval ca. AWGno.*) AWGno.*) x 1,5 10, x 2,5 12, x 4 13, x 6 15, x 10 20, x 16 24, x 25 29, x 35 34, x 50 39, x 70 42, /0 Note: For applications with continuous movement, such as in energy supply chains, we recommend that you use our TOPSERV 150 and TOPSERV 151 highly-flexible motor cable cables (page 5). DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 7

11 halogen free, triple-screened MOTORFLEX EMV 1/1 UL/CSA approved 808C, 600 V PVC sheath: flexible two-approvals motor power supply cable for frequency converters Special PUR motor power supply cable for frequency converter to UL AWM Style and CSA AWM based on DIN VDE 0250 flexing 308C to+808c fixed installation 408C to +808C Nominal voltage acc. to UL 600 V/1000 V acc. to VDE U 0 /U 0,6/1 kv A.c. test voltage, 50 Hz 3000 V Mutual capacitance at 4 khz, depending on conductor tion core/core nf/km core/screen nf/km Insulation resistance min. 200 MOhm x km fixed installation, for outside diameters to 12 mm 5x cable diameters 412 to 20 mm 7,5x cable diameters 420 mm 10x cable diameters free-movement, for outside diameters to 12 mm 10x cable diameters 412 to 20 mm 15x cable diameters 420 0x cable diameters Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 and IEC cl. 5 Special polyethylene (PE) core insulation Core colours black, brown, blue Green-yellow earth core Cores stranded in layers Screen of semi-conductive fleece, aluminium-coated polyester film and tinned copper braiding, coverage approx. 85% PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA Tests Flame-test, tested in acc. with DIN VDE 0472 part 804 test method B and IEC Low mutual capacitance: tested acc. to DIN VDE 0472 part 504, test method B Coupling resistance max. 250 Ohm/km Radiation resistance up to 80x 10 6 cj/kg (up to 80 Mrad) This MOTORFLEX 1/1 two-approvals, triplescreened motor power supply cable for frequency converters provides outstanding EMC in machines and systems. Suitable as a supply and connecting cable for high mechanical stresses, in fixed installations and occasional free movements in dry, moist and wet environments, as well as outdoors. Areas of application include machine tools, processing and manufacturing machinery, machining centres, industrial robots, transfer lines, handling equipment, etc. This screened motor power supply cable, with low mutual capacitance because of the special PE core insulation, enables low-loss transmission of power compared to PVC-sheathed power supply cables. The optimal triple screening enables interference-free operation of frequency converters. Optimum compliance with requirements for electromagnetic compatibility (EMC*) due to the triple screening. Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. * EMC = Electromagnetic compatibility Mutual capacitance core/core core/screen ca. nf/km ca. nf/km Coupling resistance at 1 MHz at 30 MHz Ohm/km Ohm/km Power ratings with 3 loaded cores in Ampere ca x 1,5 11, x 2,5 13, x 4 15, x 6 17, x 10 21, x 16 25, x 25 31, x 35 33, x 50 39, x 70 45, / x 95 50, / x , / x , kcmil x , kcmil AWGno.*) DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 8

12 TOPFLEX 103 PVC sheath TOPFLEX 143 PVC sheath Flexible control cable, 0,6/1 kv * TOPFLEX 103 / TOPFLEX 143 Special PVC control cable based on DIN VDE 0245, 0250 flexing 58C to+808c fixed installation 408C to +808C Nominal voltage U 0 /U 600/1000 V A.c. test voltage, 50 Hz 4000 V Insulation resistance min. 20 MOhm x km for flexible use approx. 7,5x cable diameters fixed installation approx. 4x cable diameters * TOPFLEX 103 Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Special PVC core insulation Black cores with sequential numbering imprinted in white, acc. to DIN VDE 0293 green-yellow earth core Cores stranded in layers with optimal lay-length Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC , chemical resistance (see table Technical Information) Sheath colour black (RAL 9005) according to DESINA * TOPFLEX 143 Construction as above, except Oil resistant PVC core insulation TI2 adapted to DIN VDE 0207 part 4 Polyester fleece wrapping PVC outer sheath, low adhesion, abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack * TOPFLEX 103 These control cables are installed for power supply of three-phase motors. The 7-core cables are used for star-delta circuits. They are particularly suitable for use in mechanical systems, apparatus engineering, on production lines and in assembly equipment. These cables are suitable for flexible and fixed installation subjected to medium mechanical stresses in dry, moist and wet rooms. * TOPFLEX 143 Extremely robust PUR sheath with very high abrasion and notch resistant properties. Due to its high resistance to mineral oils and especially to coolant emulsions, it is suited for use in particularly critical areas. Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. TOPFLEX 103 PVC sheath ca x 1,5 9, x 1,5 11, x 1,5 13, x 2,5 11, x 2,5 12, x 2,5 15, x 4 13, x 4 15, x 4 16, x 6 15, x 6 17, x 6 19, x 10 18, x 10 21, x 10 23, x 16 21, x 16 24, x 16 31, x 25 28, x 25 34, x 25 50, x 35 33, x 35 37, x 50 40, x 50 42, x 70 41, / x 95 46, /0 TOPFLEX 143 PVC sheath ca. AWGno.*) AWGno.*) x 1,5 9, x 1,5 11, x 1,5 13, x 2,5 11, x 2,5 12, x 2,5 15, x 4 13, x 4 15, x 4 16, x 6 15, x 6 17, x 6 19, x 10 18, x 10 21, x 10 23, x 16 21, x 16 24, x 16 31, x 25 28, x 25 34, x 25 50, x 35 33, x 35 37, x 50 40, x 50 42, Note: For extreme applications extending beyond standard solutions we recommend our highly-flexible servo cables TOPSERV 100 and TOPSERV 101 (page 3). DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 9

13 TOPFLEX 116 PURö-JZ-HF PVC sheath Highly flexible drag chain control cable, coolant resistant and abrasion resistant Special PUR drag chain cable Based on DIN VDE 0293, 0295, 0250, 0281 flexing 58C to+808c fixed installation 408C to +808C Nominal voltage U 0 /U 300/500 V A.c. test voltage, 50 Hz 3000 V Insulation resistance min. 20 MOhm x km approx. 7,5x cable diameters Bare copper, ultra-fine wire acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 Oil resistant PVC core insulation TI2 according to DIN VDE 0281 part 1 Black cores with sequential numbering imprinted in white, acc. to DIN VDE 0293 Green-yellow earth core Cores stranded in layers with optimal lay-length Fleece wrapping facilitates sliding PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour grey (RAL 7040) according to DESINA Extremely robust cable noted for its good abrasion resistance and notch resistance. Due to its resistance to mineral oils and especially to coolant emulsions, this cable is well suited for use in mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularly critical areas. Good flexibility means that installation is quick and easy. Its high abrasion resistance and small bending radius make it ideally suitable for use in drag chain systems. Suitable for outdoor installation and resistant to UV radiation, oxygen, ozone, hydrolysis and microbes. Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. ca x 0,5 9, x 0,75 6, x 0,75 7, x 0,75 8, x 0,75 12, ca. AWGno.*) AWGno.*) x 1,0 17, x 1,5 8, x 1,5 10, x 1,5 19, Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 10

14 TOPSERV 112 TOPSERV 123 SIEMENS Standard 6FX8008- Highly-flexible drag chain servo cable 0,6/1 kv, halogen-free, PVC sheath, VDE Reg. * TOPSERV 112/123 Special PVC drag chain cable Based on DIN VDE 0293, 0295, 0250, 0281 flexing 408C to+808c fixed installation 508C to +908C Nominal voltage power supply cores 600/1000 V control cores 300/500 V A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 7,5x cable diameters Note: Brackets ( ) indicate screen * TOPSERV 112 (with 1 control pair) Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 or IEC cl. 6 TPE-E core insulation, halogen-free Black power supply cores with imprint U1, V2, W3 and green-yellow earth core Black control cores with imprint BR1, BR2 Screening of the control cores in pairs wrapped with plastic aluminium film, copper drain-wire tinned and tinned copper braided screening, approx. coverage 85% Control cores stranded in pairs and laid up in layers together with optimal lay lengths and stabilising filler Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid, coverage approx. 85% PUR outer sheath: low adhesion, flame retardant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA * TOPSERV 123 (with 2 control pairs) Construction as per TOPSERV 112 Except 2 screen control pairs Black control cores with white imprint 5 6 and 7 8 * TOPSERV 112 und 123 The combination of feeder cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highlyautomated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i. e. for protection against electromagnetic interference. They are manufactured based on specifications from leading manufacturers of servo drives and control systems, as well as in compliance with various VDE standards. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. TOPSERV 112 (1 control pair) *EMC ca (4x 1,5+(2x 1)) 11, (4x 1,5+(2x 1,5)) 12, (4x 2,5+(2x 1)) 13, (4x 2,5+(2x 1,5)) 14, (4x 4+(2x 1)) 15, (4x 4+(2x 1,5)) 15, (4x 6+(2x 1)) 16, (4x 6+(2x 1,5)) 16, (4x 10+(2x 1)) 21, (4x 10+(2x 1,5)) 21, (4x 16+(2x 1)) 24, (4x 16+(2x 1,5)) 24, (4x 25+(2x 1)) 26, (4x 25+(2x 1,5)) 26, (4x 35+(2x 1)) 32, (4x 35+(2x 1,5)) 32, (4x 50+(2x 1)) 35, (4x 50+(2x 1,5)) 35, TOPSERV 123 (2 control pairs) *EMC ca (4x 1,5+2x (2x 1)) 12, (4x 1,5+2x (2x 1,5)) 13, (4x 2,5+2x (2x 1)) 15, (4x 2,5+2x (2x 1,5)) 15, (4x 4+2x (2x 1)) 15, (4x 4+2x (2x 1,5)) 16, (4x 6+2x (2x 1)) 18, (4x 6+2x (2x 1,5)) 19, (4x 10+2x (2x 1)) 22, (4x 10+2x (2x 1,5)) 22, (4x 16+2x (2x 1)) 25, (4x 16+2x (2x 1,5)) 25, (4x 25+2x (2x 1)) 28, (4x 25+2x (2x 1,5)) 28, (4x 35+2x (2x 1)) 31, (4x 35+2x (2x 1,5)) 31, (4x 50+2x (2x 1)) 36, (4x 50+2x (2x 1,5)) 36, DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 11

15 TOPSERV Highly flexible two-approvals drag chain servo cable, UL/CSA, VDE Reg. according to SIEMENS Standard 6FX bzw. 6FX Special PUR drag chain cable acc. to UL AWM Style and CSA AWM flexing 408C to+808c fixed installation 508C to +908C Nominal voltage acc. to UL/CSA 600/1000 V acc. to VDE power supply cores U 0 /U 600/1000 V control cores U 0 /U 300/500 V A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 7,5x cable diameters Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. For linear motors, these cables are also available with 0,5 signal cores. Note: Brackets ( ) indicate screen Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 TPE-E core insulation, halogen-free Black power supply cores with imprint U1, V2, W3 and green-yellow earth core Black control cores with imprint BR1, BR2 Screening of the control cores in pairs wrapped with plastic aluminium foil, copper drain-wire tinned and tinned copper braided screening, approx. coverage 85% Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Fleece wrapping facilitates sliding Overall screening from tinned copper braid, optimal. coverage approx. 85% PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA * Acc. to SIEMENS Standard SIEMENS (4x1,5+(2x1,5)) 6FX BA (4x2,5+(2x1,5)) 6FX BA (4x4+(2x1,5)) 6FX BA (4x6+(2x1,5)) 6FX BA (4x10+(2x1,5)) 6FX BA (4x16+(2x1,5)) 6FX BA (4x25+(2x1,5)) 6FX BA (4x35+(2x1,5)) 6FX BA (4x50+(2x1,5)) 6FX BA50 TOPSERV 113 acc. to SIEMENS Standard 6FX ca (4x 1+(2x 0,75)) 12, (4x 1,5+(2x 0,5)) 11, (4x 1,5+(2x 1)) 11, (4x 1,5+(2x 1,5)) 12, (4x 2,5+(2x 1)) 13, (4x 2,5+(2x 1,5)) 14, (4x 4+(2x 1)) 14, (4x 4+(2x 1,5)) 14, (4x 6+(2x 1)) 16, (4x 6+(2x 1,5)) 17, TOPSERV 127 acc. to SIEMENS Standard 6FX 7008-, for linear drives SIEMENS The combination of feeder cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highlyautomated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i. e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servodrives and controls, as well as on various VDE, UL and CSA standards. s include machine, plant and robot construction, automation, drive, control and production engineering. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Important: Attractive for export-oriented mechanical and system engineering. TOPSERV 113 acc. to SIEMENS Standard 6FX ca (4x 10+(2x 1)) 20, (4x 10+(2x 1,5)) 20, (4x 16+(2x 1)) 23, (4x 16+(2x 1,5)) 23, (4x 25+(2x 1)) 27, (4x 25+(2x 1,5)) 27, (4x 35+(2x 1)) 31, (4x 35+(2x 1,5)) 31, (4x 50+(2x 1)) 35, (4x 50+(2x 1,5)) 35, (4x 1,5+(4x 0,5)) 6FX BC11 13, (4x 2,5+(4x 0,5)) 6FX BC21 14, (4x 4+(4x 0,5)) 6FX BC31 16, (4x 6+(4x 0,5)) 6FX BC41 18, (4x 10+(4x 0,5)) 6FX BC51 22, (4x 16+(4x 0,5)) 6FX BC61 26, Siemens product designations 6FX 8008 are registered trademarks of Siemens AG and serve only for comparison purposes. ca. 12

16 TOPSERV 121 acc. to INDRAMAT Standard INK, UL/CSA, VDE Reg. Highly-flexible two-approvals drag chain servo cable, PUR sheath, halogen-free * TOPSERV 121 Special PVC drag chain cable acc. to UL AWM Style and CSA AWM flexing 408C to+808c fixed installation 508C to +908C Nominal voltage acc. to UL/CSA 600/1000 V acc. to VDE power supply cores U 0 /U 600/1000 V control cores U 0 /U 300/500 V A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 7,5x cable diameters Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. For linear motors, these cables are also available with 0,5 signal cores. Note: Brackets ( ) indicate screen * TOPSERV 121 Bare copper, ultra-fine wire to DIN VDE 0295 cl. 6 and/or IEC cl. 6 TPE-E core insulation, halogen-free Black power supply cores with imprint U1, V2, W3 and green-yellow earth core Black control cores with white imprint 5 6 and 7 8 Screening of the control cores in pairs wrapped with plastic aluminium foil, copper drain-wire tinned and tinned copper braid, approx. coverage 85% Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid, coverage approx. 85% PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA * Acc. to INDRAMAT Standard INDRAMAT (4x 1,0+2x (2x 0,75)) INK (4x 1,0+2x (2x 0,75)) INK (4x 2,5+2x (2x 1)) INK (4x 4+(2x 1)+(2x 1,5)) INK (4x 6+(2x 1)+(2x 1,5)) INK (4x 10+(2x 1)+(2x 1,5)) INK (4x 16+(2x (2x 1,5)) INK (4x 25+(2x (2x 1,5)) INK (4x 35+(2x (2x 1,5)) INK (4x 50+(2x (2x 2,5)) INK-0668 INDRAMAT product designations INK are registered trademarks of Bosch-Rexroth AG and serve only for comparison purposes. ; ; * TOPSERV 121 The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highlyautomated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i. e. for protection against electromagnetic interference. Production is based on the specifications of established manufacturers of servodrives and controls, as well as on various VDE, UL and CSA standards. s include machine, plant and robot construction, automation, drive, control and production engineering. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Important: Attractive for export-oriented mechanical and system engineering. ca (4x 1,0+2x (2x 0,75)) 11, (4x 1,5+2x (2x 0,5)) 11, (4x 1,5+2x (2x 0,75)) 12, (4x 1,5+2x (2x 1)) 12, (4x 1,5+2x (2x 1,5)) 13, (4x 2,5+2x (2x 1)) 15, (4x 2,5+2x (2x 1,5)) 15, (4x 4+2x (2x 1)) 15, (4x 4+(2x 1)+(2x 1,5)) 16, (4x 4+2x (2x 1,5)) 16, (4x 6+2x (2x 1)) 18, (4x 6+(2x 1)+(2x 1,5)) 18, (4x 6+2x (2x 1,5)) 19, ca (4x 10+2x (2x 1)) 22, (4x 10+(2x 1)+(2x 1,5)) 22, (4x 10+2x (2x 1,5)) 22, (4x 16+2x (2x 1)) 25, (4x 16+2x (2x 1,5)) 25, (4x 25+2x (2x 1)) 28, (4x 25+2x (2x 1,5)) 28, (4x 35+2x (2x 1)) 31, (4x 35+2x (2x 1,5)) 31, (4x 50+2x (2x 1)) 36, (4x 50+2x (2x 1,5)) 36, (4x 50+(2x (2x 2,5)) 37,

17 TOPSERV 155 TOPSERV 156 PVC sheath, UL/CSA Highly-flexible drag chain servo cable 0,6/1 kv, low capacitance, halogen-free * TOPSERV 155/156 Special PVC drag chain cable acc. to UL AWM Style and CSA AWM Based on DIN VDE 0293, 0295, 0250, 0281 flexing 408C to+808c fixed installation 508C to +908C Nominal voltage acc. to UL 600/1000 V acc. to VDE power supply cores U 0 /U 600/1000 V control cores U 0 /U 300/500 V A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 7,5x cable diameters Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. * TOPSERV 155 (with 1 control pair) Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 6 and IEC cl. 6 Polyolefine core insulation, halogen-free Black power supply cores with imprint U1, V2, W3 and green-yellow earth core Black control cores with imprint BR1, BR2 Screening of the control cores in pairs wrapped with plastic aluminium foil, copper drain-wire tinned and tinned copper braided screening, approx. coverage 85% Control cores stranded in pairs and laid up in layers together with the power supply cores with optimal lay length and stabilising filler Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid, coverage approx. 85% PUR outer sheath: low adhesion, flame retardant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack PUR sheath: self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) according to DESINA * TOPSERV 156 (with 2 or 4 control pairs) Construction as per TOPSERV 155 Except 2 or 4 screened control pairs Black control cores with white imprint 5 6 and with colour code Note: Brackets ( ) indicate screen br,bu,bl,gnge/2,5, DIN at 0,34 TOPSERV 155 (1 control pair) * EMC ca (4x 1,5+(2x 1)) 11, (4x 1,5+(2x 1,5)) 12, (4x 2,5+(2x 1)) 13, (4x 2,5+(2x 1,5)) 13, (4x 4+(2x 1)) 14, (4x 4+(2x 1,5)) 14, (4x 6+(2x 1)) 15, (4x 6+(2x 1,5)) 15, (4x 10+(2x 1)) 18, (4x 10+(2x 1,5)) 18, (4x 16+(2x 1)) 21, (4x 16+(2x 1,5)) 21, (4x 25+(2x 1)) 26, (4x 25+(2x 1,5)) 26, (4x 35+(2x 1)) 30, (4x 35+(2x 1,5)) 30, (4x 50+(2x 1)) 34, (4x 50+(2x 1,5)) 34, * TOPSERV 155/156 The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highlyautomated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i. e. for protection against electromagnetic interference. They are manufactured based on specifications from leading manufacturers of servo drives and control systems, as well as in compliance with various VDE standards. The use of polypropylene for core insulation means that thanks to the reduction in cable-related losses these low capacitance motor cables can have longer cable lengths between the converter and the motor than with comparable cables with PVC insulation. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. TOPSERV 156 (2 or 4 control pairs) *EMC ca (4x 1,5+2x (2x 1)) 12, (4x 1,5+2x (2x 1,5)) 13, (4x 2,5+2x (2x 1)) 14, (4x 2,5+2x (2x 1,5)) 14, (4x 4+2x (2x 1)) 16, (4x 4+2x (2x 1,5)) 16, (4x 6+2x (2x 1)) 18, (4x 6+2x (2x 1,5)) 18, (4x 10+2x (2x 1)) 18, (4x 10+2x (2x 1,5)) 18, (4x 16+2x (2x 1)) 21, (4x 16+2x (2x 1,5)) 21, (4x 25+2x (2x 1)) 26, (4x 25+2x (2x 1,5)) 26, (4x 35+2x (2x 1)) 30, (4x 35+2x (2x 1,5)) 30, (4x 50+2x (2x 1)) 34, (4x 50+2x (2x 1,5)) 34, (4x 2,5+4x (2x 0,34)) 15, DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 14

18 TOPSERV 118 TOPSERV 128 PVC sheath, UL/CSA Trailing, highly-flexible servo cable 0,6/1 kv, EMC*-preferred type Special PVC cable for use in drums Based on DIN VDE 0293, 0295, 0250, 0281 flexing 408C to+808c fixed installation 508C to +908C Nominal voltage acc. to UL 1000 V acc. to VDE power supply cores U 0 /U 600/1000 V control cores U 0 /U 300/500 V A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km for flexible installation approx. 7,5x cable diameters for use in drums approx. 15x cable diameters Bare copper, ultra-fine wire to DIN VDE 0295 cl. 6 and/or IEC cl. 6 TPE-E core insulation Black supply cores with imprint U1, V2, W3, green-yellow control cores, black with imprint BR1, BR2 for 1 control pair, with Fig. 5 8 for 2 control pairs 1,5 cores individually screened with aluminium-coated polyester foil and tinned copper braiding Control cores and power supply cores stranded around centre with optimal lay-length PVC inner sheath Tinned copper braided screening, coverage approx. 85% Special support braiding PUR outer sheath: low adhesion, flame retardant, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Sheath colour orange (RAL 2003) according to DESINA 76525, 76526, 76530, Construction as above, except 1,5 cores stranded in pairs Nos Construction as above, except 3 cores 2,5 individually screened 4 cores 1,5 individually screened Cable without overall screening Note: Brackets ( ) indicate screen The special construction of this cable type, with its high torsional stiffness, means that it can be employed as a servo cable for use in drums, e. g. for retrieval units in high-bay warehouses. The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highlyautomated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i. e. for protection against electromagnetic interference. They are manufactured based on specifications from leading manufacturers of servo drives and control systems, as well as in compliance with various VDE standards. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. TOPSERV 118 (1 control pair) ca (4x 1,5+2x (1,5) ) 14, (4x 2,5+2x (1,5) ) 16, (4x 4+2x (1,5) ) 17, (4x 6+2x (1,5) ) 19, (4x 10+(2x 1,5) ) 24, (4x 16+(2x 1,5) ) 27, (4x 25+(2x 1,5) ) 30, (4x 35+(2x 1,5) ) 34, (4x 50+(2x 1,5) ) 38, TOPSERV 128 (2 control pairs) ca (4x 1,5+4x (1,5) ) 15, (3x 2,5)+2,5+4x (1,5) 17, (4x 2,5+4x (1,5) ) 17, (4x 4+4x (1,5) ) 18, (4x 6+4x (1,5) ) 21, (4x 10+2x (2x 1,5) ) 24, (4x 16+2x (2x 1,5) ) 27, (4x 25+2x (2x 1,5) ) 28, (4x 35+2x (2x 1,5) ) 34, (4x 50+2x (2x 1,5) ) 38, DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 15

19 TOPSERV 220 according to SIEMENS Standard 6FX Sheath PVC, UL/CSA Flexible servo cable for permanent laying 0,6/1 kv, EMC*-preferred type Special PVC servo cable acc. to UL AWM Style and CSA AWM Based on DIN VDE 0281, 0245, 0250, 0281 flexing 58C to+808c fixed installation 408C to +808C Nominal voltage power supply cores 600/1000 V control cores 300/500 V Nos , U 0 /U 300/500 V A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km for flexible installation approx. 10x cable diameters acc. to SIEMENS Standard SIEMENS (4x 10+(2x 1,5)) 6FX BA (4x 16+(2x 1,5)) 6FX BA (4x 25+(2x 1,5)) 6FX BA (4x 35+(2x 1,5)) 6FX BA (4x 50+(2x 1,5)) 6FX BA50 SIEMENS product designations 6FX 8008 are registered trademarks of Siemens AG and serve only for comparison purposes. Acc. to SIEMENS Standard, orange sheath acc.to DESINA Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 5 and IEC cl. 5 Special PVC core insulation Black power supply cores with imprint U1, V2, W3 green-yellow Black control cores with white imprint 5 6 and 7 8 Screening of the control cores in pairs wrapped with plastic aluminiumcovered polyester foil, copper drainwire tinned and tinned copper braid, approx. coverage 85% Polyester foil wrapping over screen. Control cores stranded in pairs together with the power supply cores in layers with optimal lay-length Taping of polyester foil Overall screening of tinned copper wire braid, coverage approx. 85% Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour orange (RAL 2003) (DESINA ) or grey (RAL 7001) Construction as per TOPSERV 220, but Control cores white, brown, black, red Sheath colour orange (RAL 2003) Structure as per part 74178, but this cable has a double overall screening consisting of an aluminium-coated polyester foil and a tinned copper braid. This provides outstanding EMC protection. ca (4x 1,5+(2x 1)) 11, (4x 1,5+(3x 0,75)) 12, (4x 2,5+(2x 0,5)) 13, (4x 2,5+(2x 1)) 13, (4x 4+(2x 1)) 14, (4x 6+(2x 1)) 15, (4x 10+(2x 1)) 18, (4x 10+(2x 1,5)) 18, (4x 16+(2x 1)) 21, (4x 16+(2x 1,5)) 21, (4x 25+(2x 1)) 26, (4x 25+(2x 1,5)) 26, (4x 35+(2x 1)) 30, (4x 35+(2x 1,5)) 30, (4x 50+(2x 1)) 34, (4x 50+(2x 1,5)) 34, Halogen-free version see T222-H / T223-H page 17 Note: For applications with continuous movement, such as in energy supply chains, we recommend that you use our highly-flexible servo cables TOPSERV 113 (page 12) and TOPSERV 121 with UL approval (page 13) ; Grey sheath The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highlyautomated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i. e. for protection against electromagnetic interference. They are manufactured based on specifications from leading manufacturers of servo drives and control systems, as well as in compliance with various VDE standards. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends Construction as above, except PVC inner sheath Sheath colour orange (RAL 2003) according to DESINA Note: Brackets ( ) indicate screen = The product conforms to the EC Low Voltage Directive 73/23/EEC ca (4x 1,5+2x (2x 0,5) ) 12, (4x 1,5+2x (2x 0,75) ) 12, (4x 1,5+2x (2x 0,75) ) 12, (4x 2,5+2x (2x 0,75) ) 13, (4x 4+(2x 0,75)+(2x 1) ) 15, (4x 4+2x (2x 1) ) 16, (4x 6+(2x 0,75)+(2x 1) ) 18, (4x 6+2x (2x 1) ) 18, (4x 10+(2x 0,75)+(2x 1)) 18, (4x 10+2x (2x 1)) 18, (4x 16+2x (2x 1)) 21, (4x 25+2x (2x 1,5) ) 26, (4x 35+2x (2x 1,5) ) 30, (4x 50+2x (2x 1,5) ) 34, DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 16

20 TOPSERV 222 H TOPSERV 223 H halogen-free Flexible servo cable, 0,6/1 kv, EMC*-preferred type * TOPSERV 222 H / 223 H Halogen-free servo cable adapted to DIN VDE 0295, 0207, 0472, IEC /-2, IEC flexing 58C to+708c fixed installation 408C to +708C Mutual capacitance TOPSERV 222 H: approx. 130 nf/km TOPSERV 223 H: approx. 70 nf/km Nominal voltage U 0 /U 600/1000 V Nos , U 0 /U 300/500 V A.c. test voltage, 50 Hz power supply cores 4000 V control cores 1000 V Coupling resistance max. 250 Ohm/km for flexible installation approx. 15x cable diameters Halogen-free: to DIN VDE 0472 part 815 and IEC Flame-test: flame retardant and self-extinguishing acc. to IEC and DIN VDE 0472 part 804 test method B (T 223 H), test method C (T222 H) Corrosiveness of combustion gases: Complies with IEC and DIN VDE part 813 and HD 602 no generation of corrosive gases in the event of fire Smoke density: low (low smoke emission) Oxygen index: 30% * TOPSERV 222 H Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Core insulation of halogen-free polymer HI2 Black power supply cores with imprint U1, V2, W3 green-yellow Black control cores with white imprint 5 6 and 7 8 Screening of the control cores in pairs wrapped with plastic aluminiumcovered polyester foil, copper drainwire tinned and tinned copper braided screening, approx. coverage 85% polyester foil wrapping over screen Control cores stranded in pairs together with the power supply cores in layers with optimal lay-length Taping of polyester foil Overall screening of tinned copper braid, coverage approx. 85% Halogen-free HM2 polymer sheath to DIN VDE 0207 part 24 Sheath colour grey (RAL 7001) * TOPSERV 223 H Construction as above, except Core insulation of polyethylene (PE), compound type 2Y to DIN VDE 0207 part 2 Sheath colour grey (RAL 7001) Nos , (300/500V) Construction as T 223 H, except Control cores white, brown, black, red Sheath colour petrol (RAL 5018) Note: Brackets ( ) indicate screen TOPSERV 222 H / 223 H This halogen-free control cable with improved characteristics in the event of fire is extremely flame retardant. It is especially used in places where in the event of fire persons, animals, and valuable property must be protected against the effects of fire. These halogen-free, flame retardant cables provide an ideal combination of supply cores with the control cores for the braking function and thermal protection. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for highquality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i. e. for protection against electromagnetic interference. They are manufactured based on specifications from leading manufacturers of servo drives and control systems, as well as in compliance with various VDE standards. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. * TOPSERV 223 H This type is an economical alternative to TOPSERV 222-H. Compared with HI2, PVC and TPE cores, its PE-insulated cores have significantly better capacitance values, and thus provide greater reliability with regard to signal transmission. TOPSERV 222 H Core insulation HI2 ca (4x 1,5+2x (2x 1,0) ) 12, (4x 2,5+2x (2x 1,0) ) 14, (4x 4+2x (2x 1,0) ) 16, (4x 6+2x (2x 1,0) ) 18, (4x 10+2x (2x 1,0) ) 18, (4x 16+2x (2x 1,0) ) 21, (4x 25+2x (2x 1,0) ) 26, (4x 35+2x (2x 1,0) ) 30, (4x 50+2x (2x 1,0) ) 34, TOPSERV 223 H Core insulation PE (2Y), low capacitance ca (4x 1,5+2x (2x 0,5) ) 12, (4x 1,5+2x (2x 0,75) ) 12, (4x 1,5+2x (2x 1,0) ) 12, (4x 2,5+2x (2x 1,0) ) 14, (4x 4+2x (2x 1,0) ) 16, (4x 6+2x (2x 1,0) ) 18, (4x 10+2x (2x 1,0) ) 18, (4x 16+2x (2x1,0) ) 21, (4x 25+2x (2x 1,0) ) 26, (4x 35+2x (2x 1,0) ) 30, (4x 50+2x (2x 1,0)) 34, These cables are also available in other sheath colours and with a control pair. 17

21 TOPGEBER 500 PVC sheath Highly flexible drag chain feedback cable, halogen-free, EMC* preferred type Special TPE-E/PUR compound for core and sheath, adapted to DIN VDE 0281/ 0812 (core) and VDE 0250/0281 (sheath) flexing 408C to+808c fixed installation 508C to +908C Nominal voltage 0,14 0,34 : 350 V 0,5 1,0 : 500 V A.c. test voltage, 50 Hz core/core 2000 V core/screen 1000 V Mutual capacitance at 800 Hz core/core approx. 135 nf/km Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 10x cable diameters Colour code: ,5 wh, bn to 0,14 starts with we, bn Nos ,5 wh, bn, gn, gr to 0,14 starts with we, bn Nos , 76369, to 1,0 starts with wh, bn Nos , 78689, 77418, 78522, 72541, 77782, , to 0,5 starts with wh, bn Nos , to 0,5 starts with wh, bu, whgn, bngn Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 TPE-E core insulation Core colours see below Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid with tinned drain wire, coverage approx. 85% Polyester fleece PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Sheath colour see table Screening: ,14 pairs screened, 0,5 cores individually screened, overall screen Nos , 78689, 74918, 74783, 77418, 78522, 77782, 74243, 78078, all with overall screen ,14 pairs screened, overall screen Nos , ,14 pairs screened, overall screen ,14 pairs screened, 1,0 cores individually screened, overall screen *** Nos , with PVC shock protection (not halogen-free) Note: Brackets ( ) indicate screen The incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical stresses in industrial equipment, machine tools, control and automation equipment. Due to the high grade special core insulation, the PUR sheath and the highly flexible conductor, these cables are ideally suitable for use in drag chains and provide high functional reliability. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. DESINA The sheath colour for feedback cables acc. to DESINA is green (RAL 6018). Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. of cores x. for system Colour code jacket colour (3x (2x 0,14)+2x (0,5) )*** Heidenhain wh,bn/gn,ye/gy,pk/bu,rd orange 8,4 73, (3x 2x 0,14+2x 0,5) Heidenhain wh,bn/gn,ye/gy,pk/bu,rd green 7,2 48, (3x (2x 0,14)+2x 0,5) Heidenhain wh,bn/gn,ye/gy,pk/bu,rd green 7,8 65, (3x (2x 0,14)+2x 1,0) Heidenhain wh,bn/gn,ye/gy,pk/bu,rd green 8,2 71, (3x (2x 0,14)+2x (1,0) )*** Heidenhain wh,bn/gn,ye/gy,pk/bu,rd green 9,2 86, (4x 2x 0,14+4x 0,5) Heidenhain wh,bu,whgn,bngn/ye,vt/bn,gn/bk,rd/gy,pk grey 8,1 55, (4x 2x 0,14+4x 0,5) Heidenhain wh,bu,whgn,bngn/ye,vt/bn,gn/bk,rd/gy,pk green 8,1 55, (10x 0,14+2x 0,5) Heidenhain DIN green 7,2 39, (10x 0,14+4x 0,5) Heidenhain DIN green 8,4 61, (4x (2x 0,14)+2x 1) bn,gn/gy,pk/rd,bk/bu,vt/wh,bn green 8,3 86, (5x 2x 0,25+2x 0,5) Berger Lahr wh,bn/gn,ye/gy,pk/bk,vt/gypk,rdbu/bu,rd orange 8,8 98, (6x 2x 0,25+2x 0,5) Berger Lahr wh,bn/gn,ye/gy,pk/bu,rd/bk,vt/gypk,rdbu/ green 10,8 107,0 130 wh,bn (5x 2x 0,14+2x 0,5) Baumüller wh,bn/gn,ye/gy,pk/bu,rd/bk,vt/gypk,rdbu green 9,0 72, (15x 0,14+4x 0,5) Bosch DIN orange 8,8 65, (15x 0,14+4x 0,5) Bosch DIN green 8,8 65,0 100 ca. Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 18

22 TOPGEBER 500 according to SIEMENS Standard 6FX according to INDRAMAT Standard INK Highly flexible drag chain feedback cable, halogen-free, PVC sheath Special TPE-E/PUR compound for core and sheath, based on DIN VDE 0281/ 0812 (core) and VDE 0250/0281 (sheath) flexing 408C to+808c fixed installation 508C to +908C Nominal voltage 0,14 0,34 : 350 V 0,5 1,0 : 500 V A.c. test voltage, 50 Hz core/core 2000 V core/screen 1000 V Mutual capacitance at 800 Hz core/core approx. 135 nf/km Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 10x cable diameters Screening: Nos , , , , 74597, 74250, all with overall screen ,14 pairs screened, 0,5 cores individually screened, overall screen Nos , ,14 pairs screened, overall screen ,25 pairs screened, overall screen Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 TPE-E core insulation Core colours see below Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid with tinned drain wire, coverage approx. 85% Polyester fleece PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Sheath colour see table DESINA The sheath colour for feedback cables acc. to DESINA is green (RAL 6018). Colour code: Nos , At 0,5 starts with wh, bn Nos , 74250, At 1,0 starts with wh, bn bnrt, bnbu/0,5 bngy, bnye, gnbk, gnbn/0,25 *** with PVC shock protection (not halogen-free) Note: Brackets ( ) indicate screen The incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical stresses in industrial equipment, machine tools, control and automation equipment. Due to the high grade special core insulation, the PUR sheath and the highly flexible conductor, these cables are ideally suitable for use in drag chains and provide high functional reliability. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC characteristics we recommend a large area of contact of the copper braiding around the entire circumference on both ends Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. for system SIEMENS for system Indramat Colour code jacket colour (12x 0,25) 6FX BD81 wh,bn,gn,ye,gy,bu,rd,bk,vt,og,whbk,whbn green 7,5 65, (2x 2x 0,18) 6FX BD71 DIN green 5,0 24, (4x 2x 0,18) 6FX BD61 DIN green 6,4 35, (8x 2x 0,18) 6FX BD11 DIN green 7,8 54, (3x (2x 0,14)+2x (0,5))*** 6FX BD31 wh,bn/gn,ye/gy,pk/bu,rd green 8,4 73, (3x (2x 0,14)+4x 0,14+2x 0,5) 6FX BD41 gn,ye/bk,bn/bu,vt/ye,bu,gy,bkwh/rd,bk green 8,9 66, (3x (2x 0,14)+4x 0,14+ 6FX BD51 bnrd,bnbu/gn,ye/bk,bn/og,rd/whye,whbk, green 10,2 92, x 0,25+2x 0,5) bu,gy/bngr,bnye,gnbl,gnrd (4x 2x 0,38+4x 0,5) 6FX BD21 whrd,whye,whbk,whbu/og,rd/vt,bu/bn,bk/ ye,gn green 9,8 83, (9x 0,5) INK-0208 DIN green 8,8 81, (4x 2x 0,25+2x 0,5)*** INK-0448 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk green 8,5 64, (4x (2x 0,25)+2x 1,0) INK-0209 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk green 10,5 93, (4x 2x 0,25+2x 1,0) INK- wh,bn/bn,gn/gy,pk/bu,vt/rd,bk orange 8,8 70, (4x 2x 0,25+2x 1,0) INK- wh,bn/bn,gn/gy,pk/bu,vt/rd,bk green 8,8 70,8 105 SIEMENS product designations 6FX 8008 are registered trademarks of Siemens AG and serve only for comparison purposes. INDRAMAT product designations INK are registered trademarks of Bosch-Rexroth AG and serve only for comparison purposes. ca. Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 19

23 TOPGEBER 510 according to SIEMENS Standard 6FX according to INDRAMAT Standard INK Highly-flexible drag chain feedback cable, PVC sheath, UL/CSA, halogen-free Special PVC drag chain feedback cable acc. to UL AWM style and CSA/ AWM flexing 408C to+808c fixed installation 508C to +908C Nominal voltage acc. to UL 300 V acc. to VDE 0,14 0,34 : 350 V 0,5 1,0 : 500 V A.c. test voltage, 50 Hz core/core 2000 V core/screen 1000 V Mutual capacitance at 800 Hz core/core approx. 135 nf/km Insulation resistance min. 20 MOhm x km approx. 10x cable diameters Screening: Nos , 77483, 77484, 77748, 77751, 77753, 77754, 78079, 78963, 79513, total screen Nos , ,14 pairs screened, 0,5 (1,0) cores individually screened, overall screen Nos , 77747, , 77750, 75580, ,14 (0,25) pairs screened, overall screen ,14 pairs screened, overall screen Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 TPE-E core insulation Core colours see below Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid with tinned drain wire, coverage approx. 85% Polyester fleece PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Sheath colour green (RAL 6018) acc. to DESINA or orange upon request ** with polyester inner sheath otherwise as Colour code: Nos , 77748, 77753, 77754, 78963, At 0,5 starts with wh, br At 0,5 starts with rd, bk Nos , 77745, At 1,0 starts with wh, bn Nos , Bnrd, bnbu/0,5, bngy, bnye, gnbk, gnrd/ 0,25, (gn, ye), (bk, bn), (og, rd)/0, ,5 whrd, whye, whbk, whbu ,5 bu, rd Nos , 79513, At 0,5 starts with wh, bu, whgn, bngn The incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical stresses in industrial equipment, machine tools, control and automation equipment. Due to the high grade special core insulation, the PVC sheath and the highly flexible conductor, these cables are ideally suitable for use in drag chains and provide high functional reliability. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. icularly attractive for export-oriented markets due to UL/CSA approval. Note: Brackets ( ) indicate screen for system SIEMENS INDRAMAT Colour code jacket colour (2x 2x 0,18) Siemens 6FX BD71 DIN green 5,0 24, (4x 2x 0,18) Siemens 6FX BD61 DIN green 6,4 35, (8x 2x 0,18) Siemens 6FX BD11 DIN green 7,8 54, (3x (2x 0,14)+2x (0,5)) Siemens 6FX BD31 wh,bn/gn,ye/gy,pk/bu,rd green 8,4 73, (3x (2x 0,14)+4x 0,14+2x 0,5) Siemens 6FX BD41 gn,ye/bk,bn/bu,vt/ye,bu,gy,bkwh/rd,bk green 9,1 72, (3x (2x 0,14)+4x 0,14+ Siemens 6FX BD51 bnrd,bnbu/gn,ye/bk,bn/og,rd/whye,whbk, green 10,2 92, x 0,25+2x 0,5) bu,gy/bngr,bnye,gnbl,gnrd ** (3x (2x 0,14)+4x 0,14+ Siemens 6FX BD51 bnrd,bnbu/gn,ye/bk,bn/og,rd/whye,whbk, green 10,2 92, x 0,25+2x 0,5) bu,gy/bngr,bnye,gnbl,gnrd (4x 2x 0,38+4x 0,5) Siemens 6FX BD21 whrd,whye,whbk,whbu/og,rd/vt,bu/bn,bk/ye,gn green 9,6 77, (5x 2x 0,38+2x 0,5) Siemens wh,bn/gn,ye/gy,pk/bu,rd/bk,vt/gwh,bn green 8,6 69, (12x 0,25) Siemens 6FX BD81 wh,br,gn,ye,gr,bu,rd,bk,vt,og,blwh,whbn green 7,5 56, (4x 2x 0,25+2x 0,5) Indramat INK-0448 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk green 8,5 64, (4x (2x 0,25)+2x 1,0) Indramat INK-0209 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk green 10,5 93, (9x 0,5) Indramat INK-0208 DIN green 8,8 81, (3x (2x 0,14)+2x 1,0) Heidenhain wh,bn/gn,ye/gy,pk/bu,rd green 8,2 71, (3x (2x 0,14)+2x (1,0)) Heidenhain wh,bn/gn,ye/gy,pk/bu,rd green 9,2 86, (4x 2x 0,14+4x 0,5) Heidenhain wh,bu,whgn,bngn/ye,vt/bn,gn/bk,rd/gy,pk green 8,5 48, (4x 2x 0,14+4x 0,5) Heidenhain wh,bu,whgn,bngn/ye,vt/bn,gn/bk,rd/gy,pk grey 8,1 48, (4x 2x 0,14+(4x 0,14)+4x 0,5) Heidenhain wh,bu,whgn,bngn/yebk,bubk,gnbk,rdbk/ ye,vt/pk,gy/rd,bk/bn,gn green 9,0 75, (10x 0,14+2x 0,5) Heidenhain DIN green 7,2 39, (10x 0,14+4x 0,5) Heidenhain DIN green 8,4 61, (3x 2x 0,25) DIN grey 7,0 32, (3x (2x 0,25)) DIN green 7,2 55, (5x 2x 0,14+2x 0,5) Baumüller DIN green 9,0 72, (5x 2x 0,25+2x 0,5) Berger Lahr wh,bn/gn,ye/gy,pk/bk,vt/gypk,rdbu/bl,rd green 8,8 98,5 140 SIEMENS product designations 6FX 8008 are registered trademarks of Siemens AG and serve only for comparison purposes. INDRAMAT product designations INK are registered trademarks of Bosch-Rexroth AG and serve only for comparison purposes. ca. 20

24 TOPGEBER 512 according to SIEMENS Standard 6FX according to INDRAMAT Standard INK Sheath PUR, UL/CSA PUR sheath: highly flexible drag chain feedback cable, halogen-free, low capacitance (approx. 70 nf/km) Special PUR drag chain feedback cable acc. to UL AWM style and CSA flexing 208C to+808c fixed installation 408C to +808C Nominal voltage acc. to UL 300 V 0,14 0,34 : 350 V 0,5 1,0 : 500 V A.c. test voltage, 50 Hz core/core 2000 V core/screen 1000 V Mutual capacitance at 800 Hz core/core approx. 70 nf/km core/screen approx. 110 nf/km Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm approx. 12x cable diameters Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 Core insulation of special polypropylene Core colours see below Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid with tinned drain wire, coverage approx. 85% Polyester foil PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Sheath colour green (RAL 6018) acc. to DESINA or orange Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. Colour code: ,5 whrd, whye, whbk, whbu ,5 wh, bn Note: Brackets ( ) indicate screen These low-capacitance incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical stresses in industrial equipment, machine tools, control and automation equipment. Due to the high grade special core insulation, the PVC sheath and the highly flexible conductor, these cables are ideally suitable for use in drag chains and provide high functional reliability. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. icularly attractive for export-oriented markets due to UL/CSA approval. for system SIEMENS INDRAMAT Colour code jacket colour (12x 0,25) Siemens 6FX BD81 wh,bn,gn,ye,gy,bu,rd,bk,vt,og,whbk,whbn green 7,5 65, (2x 2x 0,18) Siemens 6FX BD71 DIN green 5,0 24, (4x 2x 0,18) Siemens 6FX BD61 DIN green 6,4 35, (8x 2x 0,18) Siemens 6FX BD11 DIN green 7,8 54, (3x (2x 0,14)+2x (0,5)) Siemens 6FX BD31 DIN green 9,0 69, (3x (2x 0,14)+4x 0,14+2x 0,5) Siemens 6FX BD41 gn,ye/bk,bn/bu,vt/ye,bu,gy,bkwh/rd,bk green 8,9 66, (3x (2x 0,14)+4x 0,14+ Siemens 6FX BD51 bnrd,bnbu/gn,ye/bk,bn/og,rd/whye,whbk, green 9,5 86, x 0,5+4x 0,23) bu,gy/bngr,bnye,gnbl,gnrd (4x 2x 0,38+4x 0,5) Siemens 6FX BD21 whrd,whye,whbk,whbu/og,rd/vt,bu/bn,bk/ green 9,8 83,0 135 ye,gn (5x 2x 0,38+2x 0,5) Siemens wh,bn/gn,ye/gy,pk/bu,rd/bk,vt/gwh,bn green 8,6 69, (9x 0,5) Indramat INK-0208 DIN orange 8,8 75, (4x 2x 0,25+2x 0,5) Indramat INK-0448 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk orange 8,5 64, (4x (2x 0,25)+2x 1,0) Indramat INK-0209 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk orange 8,8 74,0 130 SIEMENS product designations 6FX 8008 are registered trademarks of Siemens AG and serve only for comparison purposes. INDRAMAT product designations INK are registered trademarks of Bosch-Rexroth AG and serve only for comparison purposes. ca. * All cables can be delivered in orange. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 21

25 TOPGEBER 502 PVC sheath, low capacitance (approx. 70 nf/km) Highly flexible drag chain feedback cable, halogen-free, EMC* preferred type flexing 208C to+808c fixed installation 408C to +808C Nominal voltage 0,14 0,34 : 350 V 0,5 1,0 : 500 V A.c. test voltage, 50 Hz core/core 2000 V core/screen 1000 V Mutual capacitance core/core approx. 70 nf/km core/screen approx. 110 nf/km Insulation resistance min. 20 MOhm x km approx. 12x cable diameters Coupling resistance max. 250 Ohm/km Colour code: Nos , 77303, ,5 wh, bn ,0 wh, bn ,5 whrd, whye, whbk, whbu ,5 bnbu, bnrd ,5 bk, vt, gypk, rdbu Note: Brackets ( ) indicate screen Bare copper, ultra-fine conductors in acc. with DIN VDE 0295 cl. 6 and IEC cl. 6 Core insulation of special polypropylene Core colours see below Fleece wrapping facilitates sliding Overall screening of tinned copper wire braid with tinned drain wire, coverage approx. 85% Polyester fleece PUR outer sheath: low adhesion, abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Sheath colour green (RAL 6018) according to DESINA Construction as above, except Three 0,14 pairs screened with tinned wire screen TPE inner sheath over screen Construction as above, except 0,25 gg 1 pairs and 0,5 core screened with tinned wire screen PVC inner sheath over each element Construction as above, except Three 0,14 pairs screened with PVC tinned wire screen (not halogen-free) Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. These low capacitance incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical stresses in industrial equipment, machine tools, control and automation equipment. Due to the high grade special core insulation, the PVC sheath and the highly flexible conductor, these cables are ideally suitable for use in drag chains and provide high functional reliability. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. for system SIEMENS INDRAMAT Colour code jacket colour (12x 0,25) Siemens 6FX BD81 wh,bn,gn,ye,gr,bu,rd,bk,vt,og,blwh,whbn green 7,5 65, (12x 0,25) Siemens 6FX BD81 ws,bn,gn,ye,gr,bu,rd,bl,vt,og,blwh,whbn petrol 7,5 65,0 90 with PVC core insulation. Core capacitance approx. 130 nf/km (RAL 5018) (4x 2x 0,38+4x 0,5) Siemens 6FX BD21 whrd,whye,whbk,whbu/og,rd/vt,bu/bn,bk/ green 9,8 83,0 135 ye,gn (4x 2x 0,25+2x 0,5) Indramat INK-0448 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk green 8,5 64, (3x 2x 0,14+2x 0,5) Heidenhain wh,bn/gn,ye/gy,pk/bu,rd green 7,2 35, (3x (2x 0,14)+2x 1,0) Heidenhain DIN green 8,2 71, (3x (2x 0,14)+4x 0,14+2x 0,5) gn,ye/bk,bn/og,rd/bu,gn,whye,whbk, green 9,1 92,0 120 bnbu,bnrd (3x (2x 0,25)+2x (0,5)) gn,ye/gy,pk/bu,rd/wh,bn green 10,2 98, (4x 2x 0,38+4x 0,5) wh,bn/gn,ye/gy,pk/rd,bu/bk,vt,gnpk,rdbu green 9,6 83,0 130 ca. Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 22

26 TOPGEBER 503 PVC sheath, low capacitance (approx. 70 nf/km) Highly flexible drag chain feedback cable, halogen-free, UL/CSA Special PVC drag chain feedback cable acc. to UL AWM style and CSA/ AWM flexing 208C to+808c fixed installation 408C to +808C Nominal voltage acc. to UL 300 V acc. to VDE 0,14 0,34 : 350 V 0,5 1,0 : 500 V A.c. test voltage, 50 Hz core/core 1500 V core/screen 1000 V Mutual capacitance Core PP core/core approx. 70 nf/km core/screen approx. 110 nf/km Core TPE-E core/core approx. 120 nf/km Insulation resistance min. 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 7,5x cable diameters Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 or IEC cl. 6 Core installation of special polypropylene or TPE-E Colour code as per DIN Cores twisted in pairs Fleece wrapping facilitates sliding Overall screening of tinned copper braid, optimal coverage approx. 85% PUR outer sheath: low adhesion, extremely abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Sheath colour green (RAL 6018) acc. to DESINA or grey upon request Construction as above, except Core colours wh, bn, gn, ye, rd, og Pairs screened with aluminium-coated polyester film and tinned copper braiding No overall screening Construction as above, except TPE-E core insulation Pairs individually screened with tinned wire screen PVC inner sheath over each screened element (not halogen-free) Note: Brackets ( ) indicate screen icularly suitable for RS 422 and RS 485 interfaces. This low capacitance cable type is used as a measuring and signal cable for transmission rates up to 10 megabits per second. The twisted-pair stranding results in good crosstalk attenuation properties. Due to the high grade special core insulation, the PVC sheath and the highly flexible conductor, these cables are ideally suitable for use in drag chains and provide high functional reliability. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. icularly recommended as a supply cable between frequency converters and servomotors. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. icularly attractive for export-oriented markets due to UL/CSA approval. Core insulation PP Capacitance approx. 70 nf/km ca (4x 0,25) 5,8 23, (5x 0,25) 6,6 24, (2x 2x 0,25) 7,3 32, (3x 2x 0,25) 7,4 38, (4x 2x 0,25) 8,4 43, (5x 2x 0,25) 8,8 51, (6x 2x 0,25) 9,2 71, (8x 2x 0,25) 10,8 74, (10x 2x 0,25) 12,4 90, (14x 2x 0,25) 12,6 112,0 219 Core insulation TPE-E Capacitance approx. 110 nf/km ca x (2x 0,25) 8,5 40, (3x 2x 0,25) 6,8 38, (3x 2x 0,25) 5,8 38, (3x (2x 0,25)) 8,8 61, (4x 2x 0,25) 8,0 43, (4x 2x 0,25) 6,0 43, (5x 2x 0,25) 8,4 51,5 103 Note: For extreme applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 23

27 TOPGEBER 501 PVC sheath Flexible feedback cable for fixed installation flexing 58C to+808c fixed installation 308C to +808C Nominal voltage 0,14 0,34 : 350 V 0,5 1,0 : 500 V A.c. test voltage core/core 2000 V core/screen 1000 V Mutual capacitance at 800 Hz core/core approx. 135 nf/km Insulation resistance min 20 MOhm x km Coupling resistance max. 250 Ohm/km approx. 20 x cable diameters Colour code: at 0,5 starts with rd, bk bnrd, bnbu/0,5 bngy, bnye, gnbk, gnbn/0, ,5 whrd, whye, whbk, whbu Nos , 72136, 75133, at 0,5 starts with wh, bn Nos , 72720, at 1,0 starts with wh, bn at 0,5 starts with bk, bn, ye, rd at 0,5 starts with wh, bu, whgn, bngn ,5 bk, vt, gypk, rdbu Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 5 and IEC cl. 5 PVC core insulation Core colours see below Cores and pairs stranded together Overall screening with tinned copper braiding, coverage approx. 85% Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC Sheath colour see table Screening: ,14 pairs screened, 0,5 cores individually screened, overall screen Nos , , 75136, ,14 pairs screened, overall screen Four 0,25 pairs screened, and overall screen Nos , 75131, 72107, 72136, 72720, 75130, 75132, 75133, 75135, 74263, all overall screened Colour code Nos , at 0,5 starts with wh, bn, bu, bk ,14 starts with wh, bn/0,5 wh, bn at 1,5 starts with wh, bn at 0,5 starts with wh, bu, whgn, bngn These cables conduct different tastes to control the servo motors. The incremental feedback-cables or the position feedback cables transmit the control impulse for positioning and operating characteristics of servomotors. These cables are used as connecting cable for tacho, brakes and impulse sender fox heavy mechanical stresses in plants, machine tools as well as in control and automation technique. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. DESINA The sheath colour for DESINA cables is green (RAL 6018). Note: Brackets ( ) indicate screen Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. for system SIEMENS INDRAMAT Colour code jacket colour (3x (2x 0,14)+4x 0,14+2x 0,5) Siemens 6FX BD41 gn,ye/bk,bn/bu,vt/ye,bu,gy,bkwh/rd,bk green 9,1 72, (3x (2x 0,14)+4x 0,14+ Siemens 6FX BD51 bnrd,bnbu/gn,ye/bk,bn/og,rd/whye,whbk, green 10,2 92, x 0,25+2x 0,5) bu,gy/bngr,bnye,gnbl,gnrd (4x 2x 0,38+4x 0,5) Siemens 6FX BD21 whrd,whye,whbk,whbu/og,rd/vt,bu/bn,bk/ green 9,8 78,7 125 ye,gn (4x 2x 0,25+2x 1,0) Indramat INK-0209 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk petrol 9,0 70, (4x 2x 0,25+2x 1,0) Indramat INK-0209 wh,bn/bn,gn/gy,pk/bu,vt/rd,bk green 9,0 70, (3x (2x 0,14)+2x (0,5)) Heidenhain DIN green 8,5 81, (3x (2x 0,14)+2x 1,0) Heidenhain DIN green 8,8 77, (4x 2x 0,14+4x 0,5) Heidenhain wh,bu,whgn,bngn/vt,ye/gy,pk/bk,rd/gn,bn green 9,4 62, (4x 2x 0,14+(4x 0,14)+4x 0,5) Heidenhain wh,bu,whgn,bngn/yebk,bubk,gnbk,rdbk/ ye,vt/pk,gy/rd,bk/bn,gn green 9,8 75, (10x 0,14+2x 0,5) Heidenhain DIN green 7,4 44, (15x 0,14+4x 0,5) Bosch DIN green 8,7 72, (15x 0,14+4x 0,5) Bosch DIN 47100/wh,bn,bu,bk green 8,7 72, (15x 0,14+4x 0,5) Bosch DIN 47100/wh,bn,bu,bk grey 8,7 72, (3x (2x 0,14)+2x 1,5) DIN black 9,8 92, (4x 2x 0,14+4x 0,5) ye,vt/bn,gn/bk,rd/gy,pk/wh,bu,whgn,bngn black 8,8 64, (4x 2x 0,14+4x 0,5) DIN grey 9,4 62, ((4x 2x 0,25)+4x 2x 0,25) DIN black 10,5 102, (4x 2x 0,25+2x 0,5) DIN grey 8,6 64,4 105 SIEMENS product designations 6FX 5008 are registered trademarks of Siemens AG and serve only for comparison purposes. INDRAMAT product designations INK are registered trademarks of Bosch-Rexroth AG and serve only for comparison purposes. * These cables are also available in low capacitance designs (PE core insulation). ca. 24

28 TOPGEBER according to SIEMENS Standard 6FX low capacitance (ca. 70 nf/km), UL/CSA Flexible feedback cable, very low capacitance (approx. 40 nf/km), PVC sheath flexing 58C to+808c fixed installation 408C to +808C Nominal voltage 350 V A.c. test voltage, 50 Hz core/core 1200 V core/screen 800 V Insulation resistance min. 5 MOhm x km Mutual capacitance core/core approx. 40 nf/km core/screen approx. 80 nf/km Coupling resistance max. 250 Ohm/km Characteristic impedance approx. 110 Ohm Cross-talk attenuation up to 1 MHz min. 50 db up to 10 MHz min. 40 db for flexible installation approx. 20x cable diameters Note: Brackets ( ) indicate screen Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 5 and IEC cl. 5 Special polypropylene core insulation Colour codes acc. to DIN Cores twisted in pairs Screen of aluminium-coated polyester film Braided screen of tinned copper wire, approx. coverage 85%, tinned drain wire Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC , chemical resistance see table Technical Information Sheath colour green (RAL 6018) acc. to DESINA or grey upon request Construction as above, except Cores stranded in layers Nos Construction as above, except with polypropylene core insulation Nos , with UL/CSA approval Special feature: These cables are produced to high quality specifications and conform to the DESINA standard. This low-loss, paired, double-screened data cable is extremely suitable for interference-free transmission of data signals in the fields of electrical engineering, metrology and control technology. Can be used in process control, as a signal cable in machining centres, or as a signal cable for connecting data systems. Good cross-talk attention due to twisted pairs with short lay-lengths. icularly suitable for RS 422 and RS 485 interfaces. This particularly low capacitance cable type is used as a measuring and signal cable for transmission rates up to 10 megabits per second. The twisted-pair stranding results in good crosstalk attenuation properties. Optimum compliance with requirements for electromagnetic compatibility (EMC*) by approx. 85% coverage from the braided screen. * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. TOPGEBER 504 Very low capacitance (approx. 40 nf/km) ca (5x 0,22) 5, (3x 2x 0,22) 6, (4x 2x 0,22) 7, (4x 2x 0,22) 7, (5x 2x 0,22) 7, (6x 2x 0,22) 8, Very low capacitance (approx. 40 nf/km) ca (8x 2x 0,22) 8, (10x 2x 0,22) 10, (12x 2x 0,22) 11, (18x 2x 0,22) 13, (25x 2x 0,22) 14, TOPGEBER 511 acc. to SIEMENS Standard 6FX low capacitance (approx. 70 nf/km) UL/CSA, Style 2464 SIEMENS (4x 2x 0,25) 6FX BD61 8,4 43, (3x (2x 0,14)+2x (0,5)) 6FX BD31 7,2 35, (4x 2x 0,38+4x 0,5) 6FX BD21 9,0 76, (3x (2x 0,14)+4x 0,14+2x 0,5) 6FX BD41 8,9 63, (3x (2x 0,14)+4x 0,14+2x 0,5+4x 0,23) 6FX BD51 9,5 690, (12x 0,22) 6FX BD81 7,5 65,0 90 SIEMENS product designations 6FX 5008 are registered trademarks of Siemens AG and serve only for comparison purposes. ca. Note: For applications extending beyond standard solutions we recommend that you request our questionnaire, which has been especially designed for energy supply systems. Please observe applicable installation regulations for use in energy supply chains.. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 25

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30 Contents Robot, Motor, Servo & Feedback Cable Cables made to measure from Standard to High Tech... according to your personal wishes and technical requirements, in respect of application technology, design, core and jacket colours, insulation materials, cable materials, type of the screening, number of cores and tion, dimensions etc. Combination and Hybrid Cables A multitude of applications needs the inset of particular special cable constructions. Corresponding to the customers requirements those cables may be constructed with different stranding elements and tions of the cable. In this case we are speaking about combination or hybrid cables. technical reasons could turn out to be necessary using different insulating materials, chosing special stranding types or a special screen, for example multiple or mixed screening. Even a combination with coaxial cables is possible. Because of the multitude of possibilities, we present on the following pages only a few special cables. Insulating materials from Standard to High Tech We supply from PVC up to fluorine plastic material or polyethylenterephthalate and the solutions for a lot of applications. Photo: HELUKABEL Conductor materials We treat solid copper, tinned, nickeled or silver-plated copper as well as conductor of pure nickel stranded wires and also alloys like copper-nickel and nickel-chrome etc. The qualified employees of our department special cables will give individual advice and assistance to develop and construct your cable. Important for us is the personal advice to offer you the right cable for your application purpose. We realize your cable as cost-saving as possible. Depending on the cable type these special cables can be offered with a minimum length of 100 m, with short delivery periods. We manufacture by ourselves in our factory in Windsbach near Nürnberg. Please send us your enquirey. Our made to order offer will convince you. Please use for your specified enquiry our form Enquiry Special Cable in the appendix. The hot line: (07150) (07150) (07150) (07150) (07150) (07150)

31 Contents and Index Description Type Page Contents Robot, Motor, Servo & Feedback Cable Robot cable to canal robotic, drum reeling cable...roboflex Robot cable, loadable under torsion stress...roboflex-156-flat Robot cable...roboflex Robot cable, screened, EMC-preferred type...roboflex 2001-C Robot cable, loadable under torsion stress, halogen-free...roboflex 150,...151,...152, Motor supply cable, 0,6/1kV, double screened...topflex -EMV-2YSLCY-J Motor supply cable, 0,6/1kV, double screened...topflex -EMV-UV-2YSLCYK-J Motor supply cable, 0,6/1kV, double screened...topflex -EMV-PLUS 2YSLCYK-J Motor supply cable, 0,6/1kV, double screened...topflex -EMV-3 PLUS 2YSLCY-J Motor supply cable, 0,6/1kV, drag chain,... TOPFLEX 600-PVC Motor supply cable, 0,6/1kV, drag chain, EMC...TOPFLEX 600-C-PVC Servo-/Feedback-cable, high flexibel, 1 pair screened...topserv Servo-/Feedback-cable, high flexible, 2 pair screened...topserv Servo-/Feedback-cable, EMC-preferred type...tachofeedback-cable-c-pvc Servo-/Feedback-cable, EMC-preferred type...incremental feedback-cable-c-pvc 39 Servo-/Feedback-cable, drag chain, EMC-preferred type...tachofeedback-cable-c-pvc Servo-/Feedback-cable, drag chain, EMC-preferred type...incremental feedback-cable-c-pvc 40 Servo-/Feedback-cable, measuring and data cable...topflex 240-PVC Servo-/Feedback-cable, measuring and data cable...topflex 240-PUR Servo-/Feedback-cable, EMC-preferred type...topflex Feedback cable, EMC-preferred type...topflex -PVC Feedback cable, drag chain, EMC-preferred type...topflex -PUR Feedback cable, drag chain, EMC-preferred type...topflex -PVC Feedback cable, drag chain, EMC-preferred type...topflex -PUR

32 ROBOFLEX sewer robot trailing flexing 408C to+808c Nominal voltage 300/500 V Test voltage 3000 V Insulation resistance min. 20 MOhm x km Art. Nr Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 Core insulation TPE-E, black with numbering 3 COAX 187/U stranded Cores and COAX elements and PVC sleeves, special stranded PVC outer sheath with embedded hightensile and high-torsion resistant Kevlar braid; low adhesion, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Sheath colour orange (RAL 2003) Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 5 or IEC cl. 5 PVC core insulation, colour code DIN Cores stranded with COAX Overall screening with tinned copper braid, coverage approx. 85% Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC , chemical resistant (see table Technical Information) Sheath colour grey (RAL 7001) (trailing cable for video cameras) Tinned copper conductor, fine wire stranded Core insulation of cell polypropylene Screen of aluminium-coated polyester foil and tinned copper braiding PVC outer jacket, low adhesion, abrasion resistant halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Sheath colour blue (RAL 5015) ROBOFLEX SEWER ROBOT These cables are designed for use with autonomous sewer robots. These robots are used to inspect municipal sewer networks and if necessary to locate leaks or blockages. Some of these robots are even able to seal such leaks after detecting them. Besides cores for power supply, they also contain data cables, hoses for various drives, and coaxial cables for the video camera mounted on the robot. To enhance reliability and tensile strength, a high-tensile and high-torsion resistant Kevlar braid is incorporated into the extremely robust PUR sheath. ca. ca x 0,5+6x 0,75+ 3x 1+4x 1,5+3x COAX + PVC sleeves x 0,14+12x 1+ 3x 2,5+1x COAX +4x PA sleeves 26,8 206, ,5 394, x 0,25+1x COAX 8,0 73, x 1,22 6,5 24,

33 ROBOFLEX-156 FLAT PVC sheath, flame retardant, halogen-free The robot cable for torsional stress Special TPE-E/PVC robot cable adapted to DIN VDE 0245, 0250, 0281, 0282 flexing 408C to+808c Nominal voltage up to 0, V 0,5 an greater 300/500 V Test voltage up to 0, V 0,5 and greater 3000 V Insulation resistance min. 20 MOhm x km Max. torsion angle +360 degrees/metre Mutual capacitance (signal cores) core/core approx. 100 nf/km core/screen approx. 120 nf/km approx. 15x cable diameters Tinned copper conductor, 19x 0,32/ 1,5, 19x 0,102/0,15 4 stranded cores 1,5 Screen of tinned copper braid, black TPE-E sheath 12 cores 0,15 stranded together Screen of tinned copper braid, black TPE-E sheath 6 cores 0,15 stranded in paired Screen of tinned copper braid, black TPE-E sheath 10 stranded cores 0,15 Black TPE-E sheath With tinned copper braid screen over the 4 elements in parallel: PVC sheath, matt, low adhesion, flame retardant, black These cables are specially designed for combined torsional and bending stresses. They are employed both for power supply and for the transmission of control and monitoring signals. Roboflex cables are used in assembly and welding robots, in handling and automation centres, in transport and conveyor equipment, and on turntables and swivel tables. In other words, anywhere where there is no defined cable routing with only alternating bending cycles in one plane, such as in energy supply chains, for example. Special characteristics: The smooth, very high quality core insulation, together with the special threading lay and the sliding wrapper ensure a long service life under combined bending and torsional stress (4x 1,5)+(12x 0,15)+ (3x 2x 0,15)+ (10x 0,15) 7,2x 22,8 128,6 200 ca. 30

34 HELUKABEL ROBOFLEX 2001 Robot cables HELUKABEL ROBOFLEX 2001-C screened, EMC* preferred type Special TPE-E/PUR based on DIN VDE 0245, 0250, 0282 flexing 308C to+808c fixed installation 408C to +808C Nominal voltage up to 0, V (Operating peak voltage) from 0,5 U 0 /U 300/500 V Test voltage up to 0,34 1,5 kv, 5 mins. from 0,5 3,0 kv, 5 mins. Mutual capacitance Core/core approx. 100 nf/km Core/screen approx. 120 nf/km Inductance approx. 0,69 mh/km 7,5 x cable 1 Features High flexibility at low temperatures abrasion-proof, notch ductile Loadable under torsional stress degrees/metre Bare copper, fine and/or ultra fine wire conductor to DIN VDE 0295 cl. 5 and/or 6, BS 6360 cl. 5 and/or 6, IEC cl. 5 and/or 6, to 0,34 cl. 5, from 0,5 cl. 6 Special core insulation, TPE Core identification * up to 0,34 to DIN * from 0,5, black core with sequential numbering imprinted in white, according to DIN VDE 0293 Green-yellow earth core in the outer layer (3 cores and above) Core stranded with optimal lay-length Special separating film, overlapped on C-Type, screened from Cu-winding, coverage approx % Outer sheath from special polyurethane, colour black (RAL 9005), PUR sheath flame resistance to DIN VDE 0482 part /EN / IEC (equivalent to DIN VDE 0472 part 804 test type B) These cables are specially designed for combined torsional and bending stresses and are used with robot and/or handling systems as control and signal lines. Resistant to microbes and corrosion Oxygen and ozone Vibrations UV-radiation Solvents Acids and alkalis Hydraulic fluids Largely resistant to Oils and fats * EMC = Electromagnetic compatibility Note: To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. ROBOFLEX 2001 of cores x cross section kg / km ca. kg / km x 0,25 5,8 16, x 0,25 7,6 28, x 0,25 10,4 60, x 0,34 4,0 6, x 0,34 4,0 9, x 0,34 5,7 22, x 0,34 8,3 39, G0,5 10,4 57, G0,5 11,67 76, G0,5 12,7 86, G0,5 14,2 120, G0,75 6,0 28, G0,75 7,9 50, G0,75 11,5 84, G0,75 12,8 100, x 1 6,0 19, G1 6,0 29, G1 6,3 38, G1 8,5 67, G1 12,5 115, G1 15,4 172, G1 17,4 240, G1 21,3 326, G1 23,2 393, G1,5 6,9 43, G1,5 7,9 57, G1,5 11,1 115, G1,5 15,5 172, G1,5 19,3 259, G1,5 21,8 360, G2,5 8,4 72, G2,5 9,1 96, G4 10,3 116, G4 11,2 153, G6 14,1 230, G10 15,6 288, G16 18,2 460, G25 22,9 720, G35 26,5 1008, ROBOFLEX 2001-C of cores x cross section kg / km ca. kg / km AWGno.*) AWGno.*) x 0,14 8,1 34, x 0,14 7,8 42, x 0,14 9,7 54, x 0,14 10,9 69, x 0,25 8,3 59, x 0,25 10,1 80, x 0,25 11,1 103, x 0,34 8,8 78, x 0,34 10,8 101, x 0,34 12,1 158, G0,5 11,2 117, G0,5 13,6 160, G0,5 14,8 255, G0,75 11,8 155, G0,75 15,0 210, G0,75 16,6 275, G1 13,0 190, G1 16,1 245, G1 18,0 345, G1,5 16,2 260, G1,5 20,3 370, G1,5 22,5 498, G = with green-yellow earth core X = without green-yellow earth core 31

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36 TOPFLEX -EMV*-2YSLCY-J bu/bk 0,6/1 kv for power supply connections to frequency converters, double screened Special motor power supply cable for frequency converters adapted to DIN VDE 0250 flexing + 58C to+708c fixed installation 408C to +708C Nominal voltage U 0 /U 600/1000 V Max. operating voltage Max. operating voltage DC operation Test voltage 2500 V Insulation resistance min. 200 MOhm x km Coupling resistance according to different tions max. 250 Ohm/km Mutual capacitance according to different tions 700/1200 V 900/1800 V Core/core 70 to 250 nf/km Core/screen 110 to 410 nf/km * fixed installation for outer 1: up to 12 mm : approx. 5 x cable1 412 to 20 mm : approx. 7,5 x cable1 420 mm : approx. 10 x cable1 * free-movement for outer 1: up to 12 mm : approx. 10 x cable1 412 to 20 mm : approx. 15 x cable1 420 mm : approx. 20 x cable1 Radiation-resistance up to 80 x 10 6 cj/kg (up to 80 Mrad) The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC cl. 5 Polyethylene (PE) core insulation Core colours: black, brown, blue, greenyellow Cores stranded in concentric layers 1. screening with special aluminum foil 2. screening with copper braiding, tinned copper, coverage approx. 80% Transparent special PVC outer sheath Test * Test according to DIN VDE /EN /IEC (equivalent to DIN VDE 0472 part 804) test type B) * low mutual capacitance, to DIN VDE 0472 part 504, test method B Features PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Installation in hazardous areas Low mutual capacitance Meets EMC requirements according to EN and DIN VDE 0875 part 11 Low coupling resistance for high electromagnetic compatibility This TOPFLEX -EMV-2YSLCY-J motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments, not however for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables. Due to the optimal screening an interference-free operation of frequency converters is obtained. * EMC = Electromagnetic compatibility Note The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional interference requirements of EN core / core of cores x Mutual capacitance Coupling resistance Power ratings**) AWG-. core / screen at 1 MHz at 30 MHz with 3 loaded ca. kg / km no.*) ca. nf / km ca. nf / km Ohm / km Ohm / km cores in Ampere kg / km G1,5 10, G2,5 12, G4 14, G6 16, G10 20, G16 23, G25 27, G35 30, G50 36, G70 42, / G95 47, / G120 51, / G150 57, kcmil G185 61, kcmil Note: Design and structure: Siemens PROTOFLEX 2YSLCY-J 600/1000 V **) The current carrying capacity for permanent operation at ambient temperature of 308C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4. G = with green-yellow earth core 33

37 TOPFLEX -EMC*-UV-2YSLCYK-J Motor power supply cable 0,6/1 kv for power supply connections to frequency converters, double screened Special motor power supply cable for frequency converters adapted to DIN VDE 0250 flexing 58C to+708c fixed installation 408C to +708C Nominal voltage U 0 /U 600/1000 V Max. operating voltage A. C. and 3-phase 700/1200 V DC operation Test voltage 2500 V Insulation resistance min. 200 MOhm x km Coupling resistance according to different tions max. 250 Ohm/km Mutual capacitance according to different tions 900/1800 V Core/core 70 to 250 nf/km Core/screen 110 to 410 nf/km * fixed installation for outer 1: up to 12 mm : approx. 5 x cable1 412 to 20 mm : approx. 7,5 x cable1 420 mm : approx. 10 x cable1 * free-movement for outer 1: up to 12 mm : approx. 10 x cable1 412 to 20 mm : approx. 15 x cable1 420 mm : approx. 20 x cable1 Radiation-resistance up to 80 x 10 6 cj/kg (up to 80 Mrad) The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC cl. 5 Polyethylene (PE) core insulation Core colours: black, brown, blue, greenyellow Cores stranded in concentric layers 1. screening with special aluminium film 2. screening with copper braiding, tinned copper, coverage approx. 80% Special PVC outer sheath, black (RAL 9005) Test * Test according to DIN VDE 0482 Teil /EN /IEC (entspricht DIN VDE 0472 Teil 804 Prüfart B) * low mutual capacitance, to DIN VDE 0472 part 504, test method B Features PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Installation in hazardous areas Low mutual capacitance Meets EMC requirements according to EN and DIN VDE 0875 part 11 Low coupling resistance for high electromagnetic compatibility UV-resistant outdoor application This TOPFLEX -EMC-2YSLCY-J motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications. Direct underground installation is possible. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting cables. Due to the optimal screening an interference-free operation of frequency converters is obtained. * EMC = Electromagnetic compatibility Note The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN core / core of cores x Mutual capacitance Coupling resistance Power ratings**) AWG-. core / screen at 1 MHz at 30 MHz with 3 loaded ca. kg / km no.*) ca. nf / km ca. nf / km Ohm / km Ohm / km cores in Ampere kg / km G1,5 10, G2,5 12, G4 14, G6 16, G10 20, G16 23, G25 27, G35 30, G50 36, G70 42, / G95 47, / G120 51, / G150 57, kcmil G185 61, kcmil Note: Design and structure: Siemens PROTOFLEX-EMV-4 PLUS-UV 2YSLCYK-J 600/1000 V **) The current carrying capacity for permanent operation at ambient temperature of 308C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4. G = with green-yellow earth core 34

38 TOPFLEX -EMC*-3 PLUS 2YSLCY-J Motor power supply cable 0,6/1 kv for power supply connections to frequency converters, double screened Special motor power supply cable for frequency converters adapted to DIN VDE 0250 flexing + 58C to+708c fixed installation 408C to +708C Nominal voltage U 0 /U 600/1000 V Max. operating voltage A. C. and 3-phase 700/1200 V DC operation 900/1800 V Peak value U V Test voltage 2500 V Insulation resistance min. 200 MOhm x km Coupling resistance according to different tions max. 250 Ohm/km * fixed installation for outer 1: up to 12 mm : approx. 5 x cable1 412 to 20 mm : approx. 7,5 x cable1 420 mm : approx. 10 x cable1 * free-movement for outer 1: up to 12 mm : approx. 10 x cable1 412 to 20 mm : approx. 15 x cable1 420 mm : approx. 20 x cable1 Radiation-resistance up to 80 x 10 6 cj/kg (up to 80 Mrad) The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN Plain copper, fine wire conductor according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC cl. 5 Polyethylene (PE) core insulation Core colours: black, brown, blue, greenyellow (earth core divided into 3) 3+3-core structure Cores stranded in concentric layers 1. screening with special aluminium film 2. screening with copper braiding, tinned copper, coverage approx. 80% Transparent orange special PVC outer sheath Test * Test to DIN VDE 0482 part / EN /IEC (equivalent to DIN VDE 0472 part 804, test type B) * low mutual capacitance, to DIN VDE 0472 part 504, test method B Features PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Installation in hazardous areas Low mutual capacitance Meets EMC requirements according to EN and DIN VDE 0875 part 11 Low coupling resistance for high electromagnetic compatibility * EMC = Electromagnetic compatibility This TOPFLEX -EMC-3 PLUS 2YSLCY-J motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a lowloss transmission of the power compared to PVC-sheathed connecting cables. Due to the optimal screening an interference-free operation of frequency converters is obtained. The 3 Plus-construction of motor power supply cables features a symmetrical 3- core design, improved in terms of EMC characteristics comparing favorably with a 4-core version. The protective conductor PE, divided into 3 is uniformly stranded in the interstices. This enables an extremely concentric structure. The minimum crosssection of 0,75 meets the requirements of DIN EN part 1. at 1 MHz of cores x Mutual capacitance Coupling resistance**) cross section at 30 MHz with 3 loaded kg / km ca. kg / km Ohm / km Ohm / km cores in Ampere x1,5+3G0,25 10, x2,5+3G0,5 11, x4+3G0,75 13, x6+3G1 15, x10+3G1,5 18, x16+3G2,5 21, x25+3G4 25, x35+3G6 27, x50+3G10 32, x70+3G10 39, x95+3G16 44, x120+3G16 46, x150+3G25* 53, x185+3G35 59, x240+3G42,5 65, Note: Design and structure: Siemens PROTOFLEX-EMC-3 PLUS 2YSLCY-J 600/1000 V **) The current carrying capacity for permanent operation at ambient temperature of 308C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4. * Capacitance core/core 270 nf/km Core/screen 520 nf/km G = with green-yellow earth core X = without earth core 35

39 TOPFLEX -EMC*-UV-3 PLUS 2YSLCY-J Motor power supply cable 0,6/1 kv for power supply connections to frequency converters, double screened Special motor power supply cable for frequency converters adapted to DIN VDE 0250 flexing + 58C to+708c fixed installation 408C to +708C Nominal voltage U 0 /U 600/1000 V Max. operating voltage A. C. and 3-phase 700/1200 V DC operation 900/1800 V Peak value U V Test voltage 2500 V Insulation resistance min. 200 MOhm x km Coupling resistance according to different tions max. 250 Ohm/km * fixed installation for outer 1: up to 12 mm : approx. 5 x cable1 412 bis 20 mm : approx. 7,5 x cable1 420 mm : approx. 10 x cable1 * free-movement for outer 1: up to 12 mm : approx. 10 x cable1 412 to 20 mm : approx. 15 x cable1 420 mm : approx. 20 x cable1 Radiation-resistance up to 80 x 10 6 cj/kg (up to 80 Mrad) The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note The screen must be connected at both ends and ensure lare-area contact over the entire cable circumference for compliance with the functional interference requirements of EN Plain copper, fine wire conductor according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC cl. 5 Polyethylene (PE) core insulation Core colours: black, brown, blue, greenyellow (earth core divided into 3) 3+3-core structure Cores stranded in concentric layers 1. screening with special aluminium film 2. screening with copper braiding, tinned copper, coverage approx. 80% Special PVC outer sheath, black (RAL 9005) Test * Test to DIN VDE 0482 part /EN /IEC (equivalent to DIN VDE 0472 part 804, test type B) * low mutual capacitance, to DIN VDE 0472 part 504, test method B Features PE-insulation secures a lower dielectric loss, double potential strength, high longevity and low screen-interference currents Installation in hazardous areas Low mutual capacitance Meets EMC requirements according to EN and DIN VDE 0875 part 11 Low coupling resistance for high electromagnetic compatibility * EMC = Electromagnetic compatibility This TOPFLEX -EMC-UV-3 PLUS 2YSLCY-J motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. This screened motor supply cable with low mutual capacitance of the single cores because of the special PE core insulation and low screen capacitance enable a lowloss transmission of the power compared to PVC-sheathed connecting cables. Due to the optimal screening an interference-free operation of frequency converters is obtained. The 3 Plus-construction of motor power supply cables features a symmetrical 3-core design, improved in terms of EMC characteristics comparing favourably with a 4-core version. The protective conductor PE, divided into 3 is uniformly stranded in the interstices. This enables an extremely concentric structure. The minimum crosssection of 0,75 meets the requirements of DIN EN part 1. at 1 MHz of cores x Mutual capacitance Coupling resistance**) cross section at 30 MHz with 3 loaded kg / km ca. kg / km Ohm / km Ohm / km cores in Ampere x1,5+3G0,25 10, x2,5+3G0,5 11, x4+3G0,75 13, x6+3G1 15, x10+3G1,5 18, x16+3G2,5 21, x25+3G4 25, x35+3G6 27, x50+3G10 32, x70+3G10 39, x95+3G16 44, x120+3G16 46, x150+3G25* 53, x185+3G35 59, x240+3G42,5 65, Note: Design and structure: Siemens PROTOFLEX-EMC-3 PLUS 2YSLCY-J 600/1000 V **) The current carrying capacity for permanent operation at ambient temperature of 308C. For deviating ambient temperatures the conversion factors should be used and for further see the indication in DIN VDE 0298 part 4. * Capacitance core/core 270 nf/km Core/screen 520 nf/km G = with green-yellow earth core X = without earth core 36

40 TOPFLEX 611-PUR and TOPFLEX 611-C-PUR* Motor supply cables 0,6/1 kv, for drag chain applications, halogen-free * TOPFLEX 611-PUR ± Special PUR-insulating drag chain cable ± Based on DIN VDE 0293, 0295, 0250, 0281 ± flexing ±308C to+808c fixed installation ±508C to +908C ± Nominal voltage U 0 /U 600/1000 V ± Test voltage 4000 V ± Insulation resistance min. 20 MOhm x km ± approx. 7,5 x cable 1 * TOPFLEX 611-C-PUR ± approx. 10 x cable 1 ± Coupling resistance max. 250 Ohm/km ± The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers * TOPFLEX 611-PUR ± Finely stranded, plain Cu wire conductor according to DIN VDE 0295 cl. 6 and IEC cl. 6 ± TPE-E core insulation ± Cores black with sequential numbering imprinted in white, according to DIN VDE 0293 ± Earth core green-yellow ± Cores laid up with compatible stabilising filling compound ± Optimum pitch ± Fleece-wrapped for supporting slip movement ± Adhesion-free, extremely abrasion resistant, halogen-free, flame retardant PUR-insulated outer jacket resistant to hydrolysis and microbial attack ± Colour grey (RAL 7001) * TOPFLEX 611-C-PUR Structure as TOPFLEX 611-PUR, except after the 1st layer of fleece tape ± TPE-inner sheath ± Optimum screening of Cu braiding ± Approx. 90% coverage ± Covered by 2nd fleece wrapping ± Outer jacket grey ± Adhesion-free, extremely abrasion resistant, halogen-free, flame retardant PUR-insulated outer jacket resistant to hydrolysis and microbial attack ± Colour grey (RAL 7001) * TOPFLEX 611-PUR As optimised supply cable for the supply to motors, in particular to DNC motors, servo-motors. These cables are specially designed for use in power drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials guarantee resistance to oils (mineral oils as well), greases, refrigerants, hydraulic fluids as well as numerous alkalis and solvents. Favourable outer diameters, reduced s and enhanced torsion characteristics assure the use in multilayer operations with extremely high continuous bending loads. * TOPFLEX 611-C-PUR* s as described above with additional compliance with electromagnetic compatibility (EMC compatibility) requirements on account of the 90% coverage by the braided screening. In particular to be recommended as supply cable between frequency converter and servo-motor. Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. TOPFLEX 611-PUR TOPFLEX 611-C-PUR* (EMC-preferredtype) of cores x cross section kg / km ca. kg / km G1,5 10, G2,5 12, G4 15, G6 16, G10 19, G16 22, G25 27, G35 33, G50 35, G70 40, / G95 51, / G120 60, /0 of cores x cross section kg / km ca. kg / km AWGno.*) AWGno.*) G1,5 11, G2,5 13, G4 15, G6 16, G10 20, G16 24, G25 29, G35 34, G50 42, G70 52, / G95 58, / G120 69, /0 *) Note AWG sizes are approximate equivalent values. The actual tion is in ± see page T 15. Note For applications which extend beyond standard solutions we recommend the questionnaire especially designed for energy management systems (see page 13). Please observe the guidelines on installation for energy management chains (installation instructions). Further technical details see selection table for drag chain cables (pages 8±11). G = with green-yellow earth core 24

41 TOPSERV 110/TOPSERV 120 Drag chain cable 0,6/1 kv Servo/feedback cable, highly flexible, screened, EMC*-preferred Spezial-PUR drag chain cable based on DIN VDE 0295, 0250, 0281 flexing 408C to+908c fixed installation 408C to +908C Nominal voltage power supply cores U 0 /U 600/1000 V control cores U 0 /U 300/500 V Test voltage power supply cores 4000 V control cores 1000 V Power rating to DIN VDE 0298 part 4 Insulation resistance min. 20 MOhm x km min. bending radius approx. 7,5 x cable 1 Coupling resistance max. 250 Ohm/km The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers (TOPSERV ) Plain copper conductor, ultra-fine wire for TOPSERV 110 : 1 = 19 x 0,25 mm TPE-E core insulation, halogen-free Core identification: Power supply cores black with imprint U1, V2, W3 and earth core green-yellow, control cores black with imprint BR1, BR2 or nos. 5 6 and 7 8 for the 2-pair-version Screening of the control cores in pairs with Al film, tinned drain wire and tinned Cu braid; single pair with tinned Cu braid only Control cores stranded in pairs and laid up in layers together with the power supply cores Fleece wrapping Overall screening of tinned cu braid, visible coverage min. 80% Fleece wrapping PUR-outer sheath, flame-resistant, colour petrol (RAL 5018) The combination of feeder cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree as is the electromagnetic compatibility (EMC). These highly flexible cables are fitted with an additional overall screen to assure EMC compatibility, i. e. the protection against electromagnetic interference. These cables can also be used as drag chain cables. Manufacturing is based on specifications from renowned manufacturers of servoactuators and servo-controls as well as in accordance with diverse VDE standards. for system SIMODRIVE. Features PUR-outer sheath flame retardant, low adhesion, resistant to hydrolysis and microbial attack, halogen-free. TOPSERV 110 (1 pair screened and overall screening) of cores x cross section kg / km ca. kg / km G1,5+(2 x 1) 11, G2,5+(2 x 1) 13, G4 +(2 x 1) 14, G6 +(2 x 1) 16, G10 +(2 x 1) 22, G16 +(2 x 1) 23, G25 +(2 x 1) 28, G35 +(2 x 1) 30, G50 +(2 x 1) 35, TOPSERV 120 (2 pair individually screened and overall screening) of cores x cross section kg / km ca. kg / km G1,5+2 x (2 x 1) 12, G2,5+2 x (2 x 1) 14, G4 +2 x (2 x 1) 16, G6 +2 x (2 x 1) 19, G10 +2 x (2 x 1) 22, G16 +2 x (2 x 1) 25, G25 +2 x (2 x 1) 29, G35 +2 x (2 x 1) 30, G50 +2 x (2 x 1) 36, TOPSERV -feedback-cable (overall braid-screening) structure: (deviation from TOPSERV ) x 0,25 7, PVC-core insulation, cores colour coded, film taped, PUR-sheath x 2 x 0,34+4 x 0,5 9, PVC-core insulation, cores colour coded, film taped, PUR-sheath x 2 x 0,14+4x0,14 +4 x 0,25+2x0,5 10, TPE-core insulation, cores colour coded, fleece-taped, PUR-sheath G = with green-yellow earth core X = without earth core Pre-assembled cables can be supplied at short notice to your specifications. Prices apply for orders from 100 m. Further quantities available on request. *EMC= Electromagnetic compatibility. Note: For applications which extend beyond standard solutions we recommend the questionnaire especially designed for energy management systems (see page 23). Please observe the guidelines on installation for energy management chains (installation instructions). For further application parameters, see selection table: Cables for energy supply chains appear on Page 24ff. Photo: HELUKABEL 38

42 Tachofeedback-cable-C-PVC Incremental feedback-cable-c-pvc EMC* preferred type Special core and sheath compound from PVC flexing 58C to+708c fixed installation 308C to +808C Nominal voltage Tachofeedback-cable-C-PVC = 450 V Increm. feedback-cable-c-pvc = 250 V Test voltage Core/core 2000 V core/screen 1000 V Breakdown voltage min V Insulation resistance min. 20 MOhm x km 10 x cable 1 Radiation resistance up to 80 x 10 6 cj/kg (up to 80 Mrad) Coupling resistance max. 250 Ohm/km The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/ or IEC cl. 5 Special PVC core insulation Colour code * Tachofeedback-cable: blue, white, red, pink, green, yellow, brown, black, grey * Incremental feedback-cable: brown, black/red, green/light-brown, white, pink/grey, violet/blue Single cores or pairs stranded in layer with optimal lay-length pairs part no ) Core wrapping with film Drain wire Tinned copper braided screening, coverage approx. 85% Special PVC outer sheath, colour grey (RAL 7001) Extensively oil resistant, for Chemical Resistance see Techn. Information table PVC self-extinguishing and flame resistant to VDE 0482 part / EN /IEC (equivalent to DIN VDE 0472 part 804 test type B) Both cables fulfil differing tasks for the control of servo-motors. The tachofeedback-cable or response cable serves the regulation of the motor speed and measurement of the actual values. The incremental feedback-cable or position response cable transfers the control signals for positioning and engineering characteristics and is used as the flexible connecting cable for tachometer, brakes, pulse transmitter in system and mechanical engineering, in dry, damp and wet environments. * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. of cores x cross section kg / km Tachofeedback-cable x 0,5 8, Incremental feedback-cable x2 x 0,25+2 x 1 8, ca. kg / km Photo: Schmid Maschinenbau PVC cables will be changed to lead free PVC successively. 39

43 Tachofeedback-cable-C-PUR EMC* preferred type Incremental feedback-cable-c-pur Drag chain cable Special core and sheath compound of TPE-E/PUR flexing 308C to+808c fixed installation 508C to +808C Nominal voltage Tachofeedback-cable-C-PUR = 450 V Incremental feedback-cable- C-PUR = 250 V Test voltage Core/core 2000 V core/screen 1000 V Insulation resistance min. 20 MOhm x km 10 x cable 1 Coupling resistance max. 250 Ohm/km Radiation resistance up to 100 x 10 6 cj/kg (up to 100 Mrad) * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and/or IEC cl. 6 TPE-E-core insulation Colour code * Tachofeedback-cable: blue, white, red, pink, green, yellow, brown, black, grey * Incremental feedback-cable: brown, black/red, green/light-brown, white, pink/grey, violet/blue Single cores or pairs stranded in layer with optimal lay-length pairs part no ) Fleece wrapping Drain wire Tinned copper braided screening, coverage approx. 85% Special PUR (polyurethane) outer sheath, matt and low adhesion sheath colour orange (RAL 2003) Resistant to Oils and fats Acids and alkalis Hydraulic fluids Oxygen and ozone UV-radiation Hydrolysis Microbial attack Water and weathering effects Both cables fulfil differing tasks for the control of servo-motors. The tachofeedback-cable or response cable serves the regulation of the motor speed and measurement of the actual values. The incremental feedback-cable or position response cable transfers the control signals for positioning and engineering characteristics and is used as the flexible connecting cable for tachometer, brakes and pulse transmitter in case of high mechanical stress in plant, machine and control engineering in dry, moist and wet rooms. icularly suitable for continuous operating in drag chains, industrial robotics and handling equipment as these cables enable an excellent transmission of data and signals. Additional cores for the power supply to individual components are available. The braided screen guarantees reliable signal transmission. Optimum functionality, long service life and an excellent cost-performance ratio are given for the mentioned applications by the special compounds used for insulation and sheath. The outer sheath on the basis of PUR is adhesion-free, flame retardant and resistant to hydrolysis and microbial attack. The high abrasion resistance and notch resistance meet the highest requirements. of cores x cross section kg / km Tachofeedback-cable x 0,5 8,8 80,8 128 Incremental feedback-cable x2 x 0,25+2 x 1 8,8 65,2 105 ca. kg / km Note: For applications which extend beyond standard solutions we recommend the questionnaire especially designed for energy management systems (see page 23). Please observe the guidelines on installation for energy management chains (installation instructions). For further application parameters, see selection table: Cables for energy supply chains appear on Page 24ff. Please observe applicable installation regulations for use in energy supply chains. 40

44 TOPFLEX 240-PVC and TOPFLEX 240-PUR Special measuring and data cable EMC*-preferred type Special core and sheath compound from PVC Core resistance at 208C 0,38 max. 47 Ohm/km 0,50 max. 36 Ohm/km flexing 108C to+708c fixed installation 308C to +808C Nominal voltage 500 V Test voltage Core/core 2000 V core/screen 1000 V Breakdown voltage min V Insulation resistance min. 100 MOhm x km approx. 10 x cable 1 Coupling resistance max. 250 Ohm/km The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers PVC Tinned copper conductor 0,38 19 x 0,16 mm 0,50 28 x 0,15 mm PVC core insulation Cores stranded in pairs with optimal lay-length Film wrap Pairs stranded in layers with optimal lay-length Tinned copper braided screening, coverage approx. 85% PVC outer sheath Sheath colour grey (RAL 7000) Largely oil resistant. For Chemical Resistance see Technical Information table Structure of PUR This cable type is available in the following types for use under extreme conditions in machine and plant engineering, also with highly-flexible copper wire stranding PUR-outer sheath particularly resistant to oil alkali as well as tear and abrasion proof Sheath colour orange (RAL 2003) Used as a data and electronics cable in machines, plant installation, conveyor systems etc. Colour code 1 (Standard) 0,38 : orange/red violet/blue brown/black yellow/green 0,50 : brown/black yellow/red Colour code 2 (alternative) 0,38 : orange/rot violet/blue brown/black yellow/grey 0,50 : brown/black yellow/red Colour-code 3 (to DIN 47100) 0,38 : white/brown green/yellow grey/pink blue/red 0,50 : black/violet grey-pink/red-blue * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. TOPFLEX 240-PVC grey Colour cores x w. Bending rad. coding. kg / km ca. kg / km dyn. stat x (2 x 0,38) +4x0,5 10, mm 100 mm x (2 x 0,38) +4x0,5 10, mm 100 mm x (2 x 0,38) +4x0,5 10, mm 100 mm TOPFLEX 240-PUR orange Colour cores x w. Bending rad. coding. kg / km ca. kg / km dyn. stat x (2 x 0,38) +4x0,5 10, mm 100 mm x (2 x 0,38) +4x0,5 10, mm 100 mm Please submit a detailed enquiry (no. of cores, tions, lengths). For special types please use the form Special Cable Enquiries. PVC cables will be changed to lead free PVC successively. 41

45 TOPFLEX EMC* preferred type Special core and sheath compound from PVC Conductor resistance at 208C max. 98 Ohm/km flexing 108C to+708c fixed installation 308C to +708C Nominal voltage 350 V Test voltage core/core 2000 V core/screen 1000 V Breakdown voltage min V Insulation resistance min. 100 MOhm x km approx. 10 x cable 1 Coupling resistance max. 250 Ohm/km paired twisting starting with the outer layer Colour code: 8to21x2x0,18 Pair no. Colour Pair no. Colour 1 bk-bn 12 bngy-bngn 2 rd-or 13 bnbu-bnvt 3 ye-gn 14 bngy-bnwh 4 bu-vt 15 gnwg-gnbr 5 gy-wh 16 gnrd-gnor 6 whbk-whbn 17 gnbu-gnvt 7 whrd-whor 18 gngy-gnwh 8 whgy-whgn 19 yebk-yebr 9 whbu-whvt 20 yerd-yeor 10 whgy-brbk 21 yebu-yevt 11 bnrd-bnor The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tinned copper conductor 7-strands, suitable for clamp-and-cut system Special PVC core insulation Colour coded acc. to table shown below Cores laid up in pairs, alt. longitudinally Film wrap Tinned copper braided screen, approx. 85% coverage Special PVC outer sheath Sheath colour grey (RAL 7000) Largely oil-resistant. For Chemical Resistance see Technical Information table Core-twisting starting with the outer layer Colour code: Typ 50 x 0,18 Core- colour Core- colour Core- colour 1 wh 18 gybn 35 gygn 2 bn 19 whpk 36 bnwh 3 gn 20 pkbn 37 gybu 4 ye 21 whbu 38 pkbu 5 gy 22 whbk 39 gyrd 6 pk 23 bnrd 40 pkrd 7 bl 24 whrd 41 gybk 8 rd 25 bnbu 42 rssw 9 bk 26 yebk 43 bubk 10 vt 27 gnbk 44 rdbk 11 gyvt 28 yerd 45 wh 12 rdbu 29 gnrd 46 bn 13 whgn 30 yebu 47 gn 14 bngn 31 gnbu 48 gy 15 whye 32 gypk 49 ye 16 yebn 33 pkgn 50 pk 17 whgy 34 yegy These cables are installed in machinery and industrial plants as a data transfer cable. * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. bk = black gn = green bn = brown bl = blue rd = red vt = violet or = orange gy = grey ye = yellow wh = white pk = pink kg / km ca. kg / km x 2 x 0,18 8, x 2 x 0,18 9, x 2 x 0,18 10, x 2 x 0,18 12, x 0,18 12, Bending radius dyn. stat. Please submit a detailed enquiry (no. of cores, tions, lengths). For special types please use the form Special Cable Enquiries. PVC cables will be changed to lead free PVC successively. 42

46 TOPFLEX -PVC Feedback cable, EMC* preferred type Special core and sheath compound from PVC flexing 58C to+708c fixed installation 308C to +808C Nominal voltage 350 V Test voltage Core/core 2000 V Core/screen 1000 V Breakdown voltage min V Insulation resistance min. 20 MOhm x km 10 x cable 1 Coupling resistance max. 250 Ohm/km The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Bare copper, fine and/or ultra-fine wire conductors acc. to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC PVC core insulation Cores colour coded according to DIN Cores stranded in layers with optimal lay-length Core wrapping with film Tinned copper braided screening, coverage approx. 85% Special PVC outer sheath, colour grey (RAL 7001) Largely oil-resistant. For Chemical Resistance see Technical Information table PVC self-extinguishing and flame resistant to VDE 0482 part /EN /IEC (equivalent to DIN VDE 0472 part 804 test type B) These feedback cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals. Additional cores for the power supply to individual components are available. * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. of cores x cross section kg / km ca. kg / km x 0,14+2 x 0,5 8,0 46, x 0,14+4 x 0,5 8,2 56, x 0,14+4 x 0,5 8,7 59,0 123 PVC cables will be changed to lead free PVC successively. Photo: DIEFFENBACHER 43

47 TOPFLEX -PUR Drag chain feedback cable, EMC* preferred type Special core and sheath compound from PUR flexing 308C to +808C Nominal voltage 350 V Test voltage Core/core 2000 V Core/screen 1000 V Insulation resistance min. 20 MOhm x km 10 x cable 1 Coupling resistance max. 250 Ohm/km Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Bare copper, fine and/or ultra-fine wire conductors acc. to DIN VDE 0295, BS 6360 and/or IEC TPE-E-core insulation Cores colour coded according to DIN Cores stranded in layers with optimal lay-length Common fleece wrapping Tinned copper braided screening, coverage approx. 85% Special PUR outer sheath, low adhesion, notch resistant Sheath colour grey (RAL 7001) * EMC = Electromagnetic compatibility The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers These feedback-cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals. icularly suitable in power drag chains, robotics and handling equipment. Additional cores for the power supply to individual components are available. The braided screen guarantees reliable signal transmission. The outer sheath on the basis of PUR is adhesion-free, flame retardant and resistant to hydrolysis and microbial attack. The high abrasion resistance and notch resistance meet the highest requirements. of cores x cross section kg / km x 0,14+2 x 0,5 7,2 39, x 0,14+4 x 0,5 7,7 54, x 0,14+4 x 0,5 7,9 58,0 120 ca. kg / km Note: For applications which extend beyond standard solutions we recommend the questionnaire especially designed for energy management systems (see page 23). Please observe the guidelines on installation for energy management chains (installation instructions). For further application parameters, see selection table: Cables for energy supply chains appear on Page 24ff. Flexible automation works Photo: ABB 44

48 TOPFLEX -PVC Feedback cable, EMC* preferred type Special core and sheath compound flexing 58C to+708c fixed installation 308C to +808C Nominal voltage 350 V Test voltage Core/core 2000 V core/screen 1000 V Breakdown voltage min V Insulation resistance min. 20 MOhm x km 10 x cable 1 Coupling resistance max. 250 Ohm/km The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Copper, fine and/or ultra-fine wire conductors acc. to DIN VDE 0295, BS 6360 and/or IEC PVC core insulation Cores colour coded 1) Cores or pairs stranded in layers with optimal lay-length Design includes Cu screen of single pairs or single cores and PVC-insulated sheath Common film wrapping Tinned copper braided screening, coverage approx. 85% Special PVC outer sheath Sheath colour grey (RAL 7001) Largely oil-resistant. For Chemical Resistance see Technical Information table PVC self-extinguishing and flame resistant to VDE 0482 part /EN /IEC (equivalent to DIN VDE 0472 part 804 test type B) 1) Colour code for cores no. Core colours ,14 gn/ye, gy/pk, bu/rd ,14 gn/ye, gy/pk, bu/rd ,14 gn/gy, pk/rd, bn/bk ,14 rd/bk, bn/gn, ye/vt, gy/pk no. Core colours ,5 wh, bn ,5 wh, bn ,5 wh, bu, whgn, bngn ,5 wh, bu, whgn, bngn These feedback-cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals. Additional cores for the power supply to individual components are available. * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. bk = black gn = green bn = brown bl = blue rd = red vt = violet ye = yellow gy = grey pk = pink wh = white of cores x cross section kg / km x (2 x 0,14)+2 x (0,5)* 8,5 78, x (2 x 0,14)+2 x 0,5 8,5 72, x2x0,14+4x0,5 8,5 66, x2x0,14+4x0,5 8,5 68,0 111 * +2 x (0,5) = Each core individually screened ca. kg / km PVC cables will be changed to lead free PVC successively. 45

49 TOPFLEX -PUR Drag chain feedback cable, EMC* preferred type Special core and sheath compound flexing 308C to+808c fixed installation 508C to +808C Nominal voltage 350 V Test voltage core/core 2000 V core/screen 1000 V Insulation resistance min. 20 MOhm x km 10 x cable 1 Coupling resistance max. 250 Ohm/km Radiation-resistance up to 50 x 10 6 cj/kg (up to 50 Mrad) The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Bare copper, ultra-fine wire conductor to DIN VDE 0295 cl. 6, BS 6360 cl. 6 and/ or IEC cl. 6 TPE-E-core insulation Cores colour coded 1) Adern adrig bzw. paarig mit optimalen Schlaglängen in Lagen verseilt Design includes Cu screen of single pairs or single cores and PETP (polyethylene terephthalate) sheath Fleece wrapping Tinned copper braided screening, coverage approx. 85% PUR outer sheath, matt, low-adhesion, notch resistant Sheath colour grey (RAL 7001) 1) Colour code for cores no. Core colours ,14 to DIN from green ,14 to DIN from green ,14 gn/ye, gy/pk, rd/bu ,14 bn/gn, ye/vt, gy/pk, rt/bu ,25 rd/bk, bn/gn, gy/pk, bu/vt no. Core colours ,5 wh, bn ,5 wh, bn ,5 wh, bn, ,5 wh, bu, whgn, bngn ,5 wh, bn These feedback-cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data and signals, e. g. in energy management chains, robotics and handling equipment. Additional cores for the power supply to individual components are available. The braided screen guarantees reliable signal transmission. The outer sheath on the basis of PUR is adhesion-free, flame retardant and resistant to hydrolysis and microbial attack. The high abrasion resistance and notch resistance meet the highest requirements. * EMC = Electromagnetic compatibility Note To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. bk = black gn = green bn = brown bl = blue rd = red vt = violet ye = yellow gy = grey pk = pink wh = white of cores x cross section kg / km x (2 x 0,14)+2 x (0,5)* 8, x (2 x 0,14)+2 x 0,5 8, x (2 x 0,14)+2 x 0,5 8, x2x0,14+4x0,5 8, x2x0,25+2x0,5 8, ca. kg / km * +2 x (0,5) = Each core individually screened Note: For applications which extend beyond standard solutions we recommend the questionnaire especially designed for energy management systems (see page 23). Please observe the guidelines on installation for energy management chains (installation instructions). For further application parameters, see selection table: Cables for energy supply chains appear on Page 24ff. 46

50 Cables for renewable energy The power of the wind, sun and water are alternative power sources which are always available and inexhaustible. The sun and water in the countries and regions of the world are available and useable to different degrees, so the general availability of wind energy has a special importance. Photo: HELUKABEL Therefore in recent years many powerful wind power systems have been built worldwide. For cabling inthese systems we can deliver specially manufactured cable for high power handling and control wiring. Photo-voltaic systems convert the energy of the sun directly into electrical energy. The cable is UV radiation and temperature resistant and can be used to connect individual solar cells. 47

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52 SOLARFLEX 100, 101, 102, 104 double-insulation, 0,6/1 kv, UV-resistant, halogen-free, with VDE Reg. * SOLARFLEX 100 Flexing 408C to+808c Flexing installation 508C to +908C Nominal voltage 600/1000 V a. c. test voltage, 50 Hz 3500 V For flexible installation Approx. 8x cable diameters * SOLARFLEX 101 as above, but with Flexing 308C to+1158c Fixed installation 408C to +1158C * SOLARFLEX 102 as above, but with Flexing 58C to+808c Fixed installation 408C to +808C * SOLARFLEX 100 (LiTPE11Y) doubleinsulation VDE Reg. Bare copper, fine wire conductors acc. to DIN VDE 0295 cl. 5 and IEC cl st insulation TPE, colours see table 2. Insulation PUR, halogen-free and flame-retardant acc. to test type B acc. to VDE 0472 part 804 and IEC , colour black Nos , 74653, 74654, 74655, 78162, Structure as above, except 1st insulation PUR, halogen-free and flame retardant acc. to test method B acc. to VDE 0472 part 804 and IEC , for colours see table * SOLARFLEX 101 (LiTPE/TPE) doubleinsulation VDE Reg. as above, but with 1. Core insulation TPE black 2. Core insulation TPE black * SOLARFLEX 102 (LiYY-OB-600) doubleinsulation as above, but not halogen-free 1. Core insulation, special PVC TI2 to DIN VDE 0207, part 4 2. Core insulation, special PVC YM2 to DIN VDE 0207 part 5, extensively oil resistant self-extinguishing and flame retardant, test method B according to VDE 0472 part 804 and IEC , for chemical Resistance see Technical Information table, for colours see table The power of the wind, sun and water are alternative power sources which are always available to us here on earth and inexhaustible. These cables are intended for photovoltaic systems. Photo-voltaic systems convert the energy of the sun directly into electrical energy. The cable is UV radiation and temperature resistant, and can be used to connect individual solar cells. Because of their excellent weather resistance, the cables can also be installed outdoors, but not buried in the ground or laid in water. * SOLARFLEX pole special cable for installation protected against short-circuit to earth and short-circuit, as a connecting cable from a module to an inverter. * SOLARFLEX 104 (Li11Y11Y) doubleinsulation As SOLARFLEX 100, except 1. 1st insulation PUR, colours see table SOLARFLEX 100 VDE Reg LiTPE11Y ca. Core/ jacket colour x 2,5 5,8 24,0 55 rd/bk x 4 6,7 38,4 85 rd/bk x 6 7,6 57,6 95 rd/bk x 10 9,6 96,0 110 bk/bk x 16 11,0 153,6 17 bk/bk 6 SOLARFLEX 101 VDE Reg LiTPE/TPE ca. Core/ jacket colour x 2,5 6,6 24,0 46 bk/bk x 4,0 7,5 38,4 68 bk/bk x 6,0 8,3 57,6 95 bk/bk x 10 10,2 96,0 110 bk/bk x 16 11,4 153,6 170 bk/bk 6 SOLARFLEX 102 LiYY ca. Core/ jacket colour x 2,5 9,4 48,0 115 rd/bk x 4,0 11,4 77,0 195 rd/bk x 6,0 13,1 115,2 300 rd/bk 10 SOLARFLEX 104 Li11Y11Y ca. Core/ jacket colour AWGno.*) AWGno.*) AWGno.*) AWGno.*) x 2,5 5,8 24,0 55 rd/bk x 2,5 5,8 24,0 55 bu/bk x 4,0 6,3 38,4 80 rd/bk x 4,0 6,3 38,4 80 bu/bk x 6,0 7,6 57,6 95 rd/bk x 6,0 7,6 57,6 95 bu/bk x 10 9,6 96,0 110 rd/bk x 10 9,6 96,0 110 bu/bk x 16 11,0 153,6 170 rd/bk x 16 11,0 153,6 170 bu/bk 6 49

53 WIND POWER CABLE WK 101, , , for wind power systems * WK 101 WK 103 flexing 158C to+808c fixed installation 408C to +808C Nominal voltage U 0 /U Test voltage core/core core/screen Insulation resistance min. 20 MOhm x km 0,6/1 kv 1500 V 2500 V approx. 10x d * WK 102 WK 104 as above, except flexing 408C to+808c fixed installation 508C to +908C * WK 103 (LiYkDYk) Bare copper, fine wire conductors acc. to DIN VDE 0295 cl. 5 and IEC cl Insulation: special PVC, flexible at low temperatures, black Screen of tinned copper braid 2. Special PVC sheath, flexible at low temperatures, largely oil resistant, selfextinguishing and flame retardant, test method B acc. to DIN VDE 0472 part 804 and IEC , chemical resistant (see table Technical Information) * WK 101 (LiYkYk) Construction as above, except without Cu braid screen * WK 102 (Li12Y11Y) WK 104 Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and IEC cl. 6 Core insulation TPE-E, black with numbering PUR outer sheath prevents adhesion, flame retardant, abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Sheath colour black The power of the wind, sun and water are alternative power sources which are always available to us here on earth and inexhaustible. Since sun and water are available and can be used to very different degrees in different countries and regions of the world, wind energy is of particular importance, as it is available everywhere. Therefore in recent years an increasing number of wind power systems have been built world-wide. For connections in these systems we supply specially manufactured power cables and control cables. WK 101 (LiYkYk) ca x 1,5 7,5 28, x 4 12,0 116, x ,2 2304, kcmil x ,0 2880, kcmil WK 102 (Li12Y11Y-HF) ca x 1,5 7,5 28, x 4 12,0 116, x ,2 2304, kcmil x ,0 2880, kcmil WK 103 (LiYkDYk) ca. AWGno.*) AWGno.*) AWGno.*) x 35 13,4 384, x 50 14,7 530, x 70 16,4 753, / x 95 23,0 989, / x ,0 1250, / x ,4 1740, kcmil x ,4 1900, kcmil WK 104 (hybrid cable) ca x 2,5+10x 1,5 28,0 340, optical fibres x 1+4 optical fibres 16,0 183,

54 THERMFLEX 145 halogen-free +1458C flexing 208C to+1208c fixed installation 558C to +1458C Nominal voltage U 0 /U 600/1000 V A.c. test voltage, 50 Hz 3500 V Insulation resistance min. 100 MOhm x km for flexible installation 12,5 15x cable diameters Tests Flame-test to VDE 0472 part 804, test method C, IEC and HD Corrosiveness of combustion gases to VDE 0472 part 813, IEC and HD 602 Halogen-free: to DIN VDE 0472 part 815 and IEC Smoke density to VDE 0472 part 816, test method C, IEC / , HD 606 und BS 7622 part 1 and 2 Fine copper wire in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Special insulation, polyolefin-copolymer halogen-free, flame retardant Colour black Special features: Halogen-free, no separation of corrosive or toxic gases Lower propagation of fire Low development of smoke and fumes Good abrasion resistant Good resistance to oils and weathering Resistant to UV radiation and ozone Thermal class B This special cable is designed as a generator connecting cable for windpower installations. Other areas of application: Connecting cable of temperature class B(1308C) for motors, transformers, relays, coils, electro-magnets, etc. Unit connections in the car industry. Halogen-free wiring of switch and control units. Connections for heating equipment. Supplies for high power lighting for industry, sports centres and street lighting. The materials used are silicone and cadmium-free and free of substances harmful to paint adhesion. THERMFLEX 105 ca. AWGno.*) x 6 5, x 10 6, x 16 8, x 25 10, x 35 11, x 50 13, x 70 16, / x 95 18, / x , / x , kcmil x , kcmil x , kcmil Available in other colours on request. 51

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56 Sensor/actuator cables These cables for decentralised installation and control technology are used in plug systems, sensors and actuators. They constitute an important connecting element between the periphery and the PLC in production systems. Photo: Murrelektronik While previously it was necessary to carry out timeconsuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. 53

57

58 Sensorflex Sensor actuator cables Sheath PVC Sheath PUR Sheath PVC/PUR flexing 58Cto + 808C fixed installation 308C to + 808C Peak operating voltage to 0, V from 0, V A.c. test voltage, 50 Hz to 0, V from 0, V Sensorflex PUR approx. 7,5x cable diameters Sensorflex PVC/PUR approx. 7,5x cable diameters Sensorflex PVC approx. 15x cable diameters **Special feature: * The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications. These cables are produced to high quality specifications and conform with a yellow sheath to the DESINA standard. * Sensorflex PVC Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 5 and/or cl. 6 and IEC cl. 5 and cl. 6 PVC core insulation, core colours see below Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC , chemical resistance (see table Technical Information) * Sensorflex PUR Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 PVC core insulation, core colours see below PUR sheath: low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack * Sensorflex PVC/PUR Construction as above, except PVC inner sheath, with PUR sheath applied over it by means of coextrusion Sheath colour yellow (RAL 1021) according to DESINA For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. structure AWGno.*) Sheath yellow Sheath orange Sheath grey Highflex** ca. jacket material colour code finely stranded conductor x 0,25 PVC bn,bu,bk X 4,4 7, x 0,25 PUR bn,bu,bk X 4,4 7, x 0,25 PVC bn,bu,bk,wh X 4,7 9, x 0,25 PUR bn,bu,bk,wh X 4,7 9, x 0,25 PVC bn,bu,bk,wh,gnye X 4,8 12, x 0,25 PVC/PUR bn,bu,bk,wh,gnye X 4,8 12, x 0,34 PVC bn,bu,bk X 4,9 9, x 0,34 PVC/PUR bn,bu,gnye X 4,9 9, x 0,34 PVC bn,bu,bk,wh x 5,2 13, x 0,34 PVC/PUR bn,bu,bk,wh X 5,2 13, x 0,34 PVC bn,bu,bk,wh,gy x 5,9 16, x 0,34 PVC bn,bu,bk,wh,gnye x 5,9 16, x 0,34 PVC/PUR bn,bu,bk,wh,gnye X 5,9 16, All cables are also available with UL/CSA approval and with Cu screen. Further core numbers, tions and sheath colours available on request. DESINA :DEcentralised and Standardised INstAllation is a recommendation from VDW, the German toolmakers association, for harmonisation of components, interfaces and connecting systems 55

59 VERTEILERFLEX 2-APPROVALS Sheath PVC, PUR, PVC/PUR Sensor-actuator cables and distributor cables with UL/CSA approval Special PVC or PUR sheath acc. to UL Style 2464 for PVC, or UL Style for PUR PVC cables Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 PVC core insulation, core colours see below Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC , chemical resistance (see table Technical Information) PUR cables Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and/or IEC cl. 6 PVC core insulation, core colours see below PUR sheath: low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack Special feature**: * The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications. flexing 58Cto + 808C fixed installation 308C to + 808C Nominal voltage 300/500 V A.c. test voltage, 50 Hz to 0, V from 0, V Sensorflex Two approvals PUR approx. 7,5x cable diameters Sensorflex Two approvals PUR approx. 15x cable diameters Nos , 75642, Construction like SENSORFLEX twoapprovals, except with polypropylene core insulation * The types with PVC/PUR sheath material have a PVC inner sheath, with a PUR sheath applied over it by means of coextrusion. SENSORFLEX 2-APPROVALS Sheath black Sheath grey structure jacket material** colour code finely stranded conductor For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the I/O points to the system periphery enables significant reductions in installation costs. Highflex** x 0,25 PUR bn,bu,bk x 4,4 7, x 0,25 PUR bn,bu,bk,wh x 4,7 9, x 0,25 PVC bn,bu,bk,wh,gy,pk x 5,2 14, x 0,34 PVC bn,bu,bk x 4,9 9, x 0,34 PVC bn,bu,bk,wh x 5,2 13, x 0,34 PVC/PUR bn,bu,bk,wh,gnye x 5,9 16, x 0,34 PVC/PUR bn,bu,bk,wh,gnye x 5,9 16, x 0,34 YC11Y Numbers 1-4 +gnye x 5,9 16, x 0,34 PUR bn,bu,bk,wh,gnye x 5,9 16, x 0,75 PVC Numbers 1-2 +gnye x 6,7 21, x 0,75 PUR Numbers 1-2 +gnye x 5,9 21, x 0,75 PUR Numbers 1-2 +gnye x 5,9 21, x 0,75 PVC/PUR Numbers 1-3 +gnye x 7,0 29, x 0,75 PUR Numbers 1-3 +gnye x 6,9 29, x 1,0 PVC Numbers 1-2 x 7,2 19, x 1,0 PVC/PUR Numbers 1-8,bn,bu,gnye x 12,0 105, x 1,5 PVC bn,bu x 6,8 29, x AWG18 PVC bn,bu,gnye 6,7 28, x AWG16 PVC bn,bu,gnye 19x 0,32 6,9 44,0 94 VERTEILERFLEX Two approvals Sheath black Sheath grey structure jacket material** colour code finely stranded conductor Highflex** x 0,34+3x 0,75 PVC/PUR bn,bu,gnye,wh,gn,ye,gy x 8, x 0,34+3x 0,75 PVC/PUR bn,bu,gnye,wh,gn, x 9, ye,gy,pk,rd x 0,34+3x 0,75 PVC/PUR bn,bu,gnye,wh,gn,ye, x 9, gy,pk,rd,bk,vt x 0,34+3x 0,75 PUR wh,rdbu,gn,whgn,ye,bngn, x 10, gy,gypk,bn,bu,gnye x 0,34+3x 0,75 PVC/PUR bn,bu,gnye,grpk,wh, x 10, rdbu,gn,whgn,ye,bngn, gy,whye,pk,yebn,rd x 0,34+3x 0,75 PVC/PUR bn,bu,gnye,grpk,wh,rdbu,gn, whgn,ye,brgn,gy,whye, pk,yebn,rd,whgr,bk,grbn,vt x 10, All additional tions, also with UL/CSA approval, are available on request. ca. ca. 56

60 VERTEILERFLEX for sensor actuator distributor boxes Sheath PVC, PUR or PVC/PUR flexing 58Cto + 808C fixed installation 308C to + 808C Operating voltage U 0 /U 300/500 V A.c. test voltage, 50 Hz 2000 V highly flexible approx. 7,5x cable diameters flexibel approx. 15x cable diameters PVC cables Bare copper, fine wire conductors in acc. with DIN VDE 0295 cl. 5 and/or cl. 6 and/or IEC cl. 5 and cl. 6 PVC core insulation, core colours see below Special PVC sheath, largely oil resistant, self-extinguishing and flame retardant, test method B acc. to VDE 0472 part 804 and IEC , chemical resistance (see table Technical Information) PUR cables Bare copper, extra fine wire conductor to DIN VDE 0295 cl. 6 and IEC cl. 6 PVC core insulation, core colours see below PUR sheath: low adhesion, extremely abrasion resistant, resistant to hydrolysis and microbial attack These cables are used in connector systems for sensors and actuators. In combination with injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry. Special feature**: * The cables with the highly flexible stranded conductor, cl. 6, are suitable for drag chain applications. * These typ s of PVC/PUR jacket material have an PVC inside jacket and above all an elektro-plated PUR jacket. Sheath black Sheath grey structure jacket material Colour code finely stranded conductor Highflex x 0,34+1x 0,5 PVC bn,bu,bk,wh+gnye x 5, x 0,34+3x 0,75 PVC/PUR ye,wh,gn,gy,gnye,bn,bu x 8, x 0,34+3x 0,75 PVC/PUR wh,gn,ye,gy,pk,rd,bn, x 9, bu+gnye x 0,34+2x 0,5 PVC/PUR wh,gn,ye,gy,pk,rd,bk, vt,bu,bn x 8, x 0,34+2x 0,75 PVC wh,gn,ye,gy,pk,rd,bk, vt,br,bu x 9, x 0,34+2x 0,75 PUR wh,gn,ye,gy,pk,rd,bk, x 9, vt,br,bu x 0,34+3x 0,75 PVC/PUR gy,pk,rd,bk,vt,wh,gn, ye,bn,bu+gnye x 9, x 0,34+3x 1,0 PVC Numbers 1-2+DIN x 10, x 0,34+3x 0,75 PVC/PUR pk,yebr,rd,gypk,wh,rdbu, x 10, gn,whgn,ye,bngn,gy,whye x 0,34+3x 0,75 PVC/PUR br,gypk,rdbu,whgn,bngn, x 10, whye,yebn,whgy,gybn, bu,wh,gn,ye,gy,pk,rd,bk, vt,gnye x 0,34+3x 0,75 PVC/PUR bu with 1-2, bn with x 12, gnge,grrs,ws,rtbl,gn, whgn,ye,bngn,gy,whye, pk,yebn,rd,whgy,wh,gybn,vt x 0,5+3x 1,0 PUR bn,bu,gnye,gypk,rdbu, x 9, whgn,bngn,wh,gn,ye,gr x 0,5+3x 1,0 PUR grpk,rdbu,whgn,bngn, x 10, whye,yebn,wh,gn,ye, gy,pk,rd,bn,bu+gnye x 0,50+4x 1,50 PVC bk with imprint x 12, BR1,BR2,BL1,BL2, Numbers x 0,5+3x 1,0 PUR grpk,wh,rdbu,gn,whgn, x 11, ye,brgn,gy,whye,pk yebn,rd,whgn,bk,yebn vt,bn,bu,gnye x 0,5+3x 1,0 PVC/PUR gy,bngn,gn,rdbk,gypk,wh whgn,whgy,bk,whgy,pk, ye,rd, yebn,vt,gybn,gnye,bn,bu x 11, All cables can be delivered with UL/CSA approbation and CU shield. Further core numbers, tions and sheath colours available on request. ca. 57

61 Galvanoflex high-voltage cable highly flexible and halogen-free flexing 408C to+808c fixed installation 508C to +808C Operating voltage U 0 /U 600/1000 V Test voltage 3500 V Insulation resistance min. 20 MOhm/km approx. 15x cable diameters Bare copper, ultra-fine wire conductors acc. to DIN VDE 0295 cl. 6 and IEC cl. 6 Extremely thick PUR wearing sheath: extremely abrasion resistant, halogenfree, resistant to UV, oil, hydrolysis and microbial attack Natural colour, smooth, glossy Chemical resistance PUR demonstrates significantly better chemical resistance when compared with other materials, e. g. rubber or PVC. This cable is employed as a highly-flexible high-current cathode cable for electroplating drum systems and as a wearing cable in the chemical industry. Special feature: Despite the extremely thick wearing sheath, the highly flexible conductor enables good contact when installing the pear push. Good flexibility is likewise ensured when the pear push comes into contact with the parts to be electroplated. The extremely thick PUR sheath means longer service life. ca x 35 17, x 50 19, x 70 21, /0 ca. AWGno.*) AWGno.*) x 95 24, / x , / x , kcmil x , kcmil x , kcmil 52

62 Airport 400 Hz FAG-Photo: M. Skaryd Special cable for drum reeling purpose meeting the highest mechanical stresses. Mobile cable in flexible feeds in 400 Hz units, especially as aircraft feeder line on airports. The qualified employees of our department special cables will give individual advice and assistance to develop and construct your cable. Important for us is the personal advice to offer you the right cable for your application purpose. Depending on the cable type these special cables can be offered with a minimum length of 100 m, with short delivery periods. 59

63 Contents and Index Description Type Page Airport 400 Hz Airport Cables, trailing, halogen-free, flame-retardant...airport 400 Hz Airport Cables, halogen-free, flame-retardant... AIRPORT 400 Hz

64 AIRPORT 400 Hz trailing, sheath PUR, halogen-free, flame retardant 408C to+908c Nominal voltage 115/200 V Operating voltage U 0 /U 0,6/1 kv Test voltage 4000 V Bending radius approx. 4x cable diameters approx. 7x cable diameters Fine copper wire in acc. with DIN VDE 0295 and IEC Core insulation TPE, black with number blue/..., with number 7 30/1 4 cores each 1 twisted to a quad Cores and 6 bundles laid-up together PUR inner sheath Support braiding PUR outer sheath, orange (RAL 2003): low adhesion, extremely abrasion resistant, halogen-free, resistant to UV, oil, hydrolysis and microbial attack Bare copper conductor, 7 strands Core insulation cross-linked polyethylene, black with number gnye Polyethylene inner sheath Concentric conductor of plain Cu wires, tion 35 Black polyethylene outer sheath s: Below floor level cable dispensers (drums), attached to jetways and retractable articulated cable carriers. 400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors, underground, and in water. Special feature: The use of four-core cables to transmit large amounts of power in a 400 Hz grid results in voltage asymmetries and larger inductive voltage losses. These unfavourable cable characteristics can be improved through the employment of seven-core cables. In this case the central core is used as a protective or earth conductor (green/yellow or blue) and six cores with the same tion (black with imprint) stranded in a single layer around the central core. Each pair of two opposite cores is connected in parallel to a phase conductor. ca x 25+6x 4x 1 41, x 35+6x 4x 1 45, x 50+6x 4x 1 51, ca x 35 RM/35 35,

65 AIRPORT 400 Hz sheath PUR, halogen-free, flame retardant 408C to+908c Nominal voltage 115/200 V Operating voltage U 0 /U 0,6/1 kv Test voltage 4000 V Bending radius approx. 6x cable diameters Nos Fine copper wire in acc. with DIN VDE 0295 and IEC Special plastic core insulation Sheath colour yellow (RAL 1021) Nos , Fine copper wire in acc. with DIN VDE 0295 and IEC Core insulation TPE, grey with number 1 4/1 Core 1 stranded with bundle conductor Double-sheath TPE/PUR yellow (RAL 1021), low adhesion, abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Nos , , , Each set of 4 parts, , , is stranded 400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons, 400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors, underground, and in water. Highly flexible, and can thus be plugged directly into the connector in the aircraft without an adapter, and without endangering the contacts. AIRPORT cables ca x 35 11, x 50 12, x 70 14, x , ca x (1x 35+4x 1) 33, x (1x 50+4x 1) 40, x (1x 70+4x 1) 50, x (1x 120+4x 1) 56, x 35+4x 1 14, x 50+4x 1 17, x 70+4x 1 18, x 120+4x 1 25,

66 Truck cable Photo: HELUKABEL These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. 63

67 Contents and Index Description Type Page Truck cable Low-voltage cables for commercial vehicles, GGVS...Sheat PVC...HELUTRUCK Low-voltage cables for commercial vehicles, GGVS...Sheat PUR...HELUTRUCK Flat cable for lateral limiting shiners, GGVS...Sheat PVC...HELUTRUCK Battery cable, battery charger leads...sheat PVC...HELUTRUCK

68 HELUTRUCK 270 with GGVS approval, sheath PVC Low voltage cable for commercial vehicles 408C to+858c Test voltage 2000 V min. 5 minutes Capacitance max. 50 pf/m for the data pair max. 100 pf/m between data pair cores and the other cores Insulation resistance min. 20 MOhm x km approx.12x cable diameters Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Cold-resistant special PVC core insulation Core coding: up to 9 cores by colour, 10 cores and above white with numbers (see below) Cold-resistant special PVC sheath, UVresistant, largely resistant to oil, weather, and chemicals, self-extinguishing and flame retardant, test method B according to VDE 0472 part 804 and IEC , chemical resistance see table Technical Information Colour black These cables conform to the national standard ISO 4141 and the international standard DIN/ISO These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers. Special feature: Complies with GGVS regulations Approved and tested by the TÜV technical inspectorate Component codes TÜ.EGG Core colours white, black white, brown/0,75 ; green yellow/1, white, black white, brown white, black white, brown white, brown, blue black, blue, brown white, black, red, brown white, black, red, brown white, brown, green, red, grey green, brown, red, blue, violet/1,0 ; white/2, yellow, black, red, blue, violet/1,0 ; white/2, brown, green, red, grey, violet/1,0 ; white/2, brown, yellow, red, grey, violet/1,0 ; white/ 2, white, black, yellow, red, green, brown, blue white, black, yellow, red, green, brown, blue pink, blue, orange, white-red, white-green, white-blue, white-black black, yellow, red, green, brown, blue/1,5, white/2,5 = The product conforms to the EC Low Voltage Directive 73/23/EEC ca x 0,5 4,8 9, x 0,75+2x 1,5 7,0 43, x 1,0 6,0 19, x 1,0 6,0 19, x 1,5 6,6 28, x 1,5 6,6 28, x 1,0 6,6 28, x 1,0 6,3 28, x 1,0 6,8 38, x 1,5 7,5 57, x 1,0 7,5 48, x 1,0+1x 2,5 9,0 72, x 1,0+1x 2,5 9,0 72, x 1,0+1x 2,5 9,0 72, x 1,0+1x 2,5 9,0 72,0 132 Core colours black, yellow, red, green, brown, blue, grey, violet/1,5, white/2, yellow, blue, green, brown, red, black, pink, white-blue/1,5 ; white, orange, grey, white-black, white-red/2, white with black numbers 2, 4-8, 10-12/1,5, 1, 3, 9, 13/2, white with black numbers, Nr. 1-3, 5-8, 10-12/1,5, Nr. 4, 9, 13/2,5, Data pair 14-15/1, white-blue white-black, white-brown, white-green, yellow, green, blue, black, brown, red, violet, grey/ 1,5, white, orange, white-red/2, white with black numbers, like part no except without data pair white with black numbers 1, 2, 4-8, 10-12/1,5 ; Nr. 3, 9, 13/2, white-brown, white-green, orange, white-red, whiteblue, white-black, pink, blue, yellow, green, red/ 1,5, white, brown, black/2, white-brown, grey, yellow, red/1,5, wh,bn,bk/ 2,5 ca x 0,75 7,3 50, x 1,5 8,9 100, x 1,5 10,3 100, x 1,5+1x 2,5 10,3 110, x 1,5+1x 2,5 11,7 139, x 1,5+5x 2,5 14,8 235, x 1,5+4x 2,5 14,8 200, x 1,5+3x 2,5+ 14,4 245, x 2x 1, x 1,5+3x 2,5+ 14,3 244, x 1, x 1,5+3x 2,5 14,4 215, x 1,5+3x 2,5 13,0 215, x 1,5+3x 2,5 13,5 231, x 2,5+4x 1,5 10,3 130,

69 HELUTRUCK 271 with GGVS approval, sheath PUR Low voltage cable for GGVS commercial vehicles TÛV 408C to+858c Test voltage 2000 V min. 5 minutes Capacitance max. 50 pf/m for the data pair max. 100 pf/m between data pair cores and the other cores Insulation resistance min. 20 MOhm x km approx. 12x cable diameters Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Cold-resistant special PVC core insulation Core coding: up to 9 cores by colour, 10 cores and above white with numbers (see below) Inner sheath from special PVC PVC outer sheath, low adhesion, abrasion resistant, halogen-free, resistant to UV-, oil-, hydrolysis and microbial attack Colour black Also available with PVC sheath. These cables conform to the national standard ISO 4141 and the international standard DIN/ISO These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers manufactured for the transport of GGVS hazardous substances. Special feature: Complies with GGVS regulations Approved and tested by the TÜV technical inspectorate Black PUR sheath provides high resistance to abrasion, UV and wear Component codes TÜ.EGG Core colours white, black white, brown white, brown/0,75 ; green yellow/1, white, black white, brown white, brown, blue black, blue, brown white, black, red, brown white, black, red, brown white, brown, green, red, grey green, brown, red, blue, violet/1,0 ; white/2, yellow, black, red, blue, violet/1,0 ; white/2, brown, green, red, grey, violet/1,0 ; white/2, brown, yellow, red, grey, violet/1,0 ; white/ 2, white, black, yellow, red, green, brown, blue white, black, yellow, red, green, brown, blue Core colours black, yellow, red, green, brown, blue/1,5, white/2, black, yellow, red, green, brown, blue, grey, violet/1,5, white/2, white with black numbers, nos. 1-3, 5-8, 10-12/ 1,5, Nos. 4, 9, 13/2,5, data pair nos /1, white with black numbers, like part no except without data pair yellow, green, blue, black, brown, red, pink, grey, white-black, white-blue/1,5 ; white, orange, whitered/2, red, brown/6 ; black, yellow, white/1, red, brown/6 ; black, yellow, white/1,5 ; data pair white-grey/white brown/1, red, brown/4 ; black, yellow, white/1,5 ; data pair white-grey/white brown/1, white with black numbers white with black numbers = The product conforms to the EC Low Voltage Directive 73/23/EEC ca x 1,0 6,0 19, x 1,0 6,0 19, x 0,75+2x 1,5 7,0 43, x 1,5 6,6 28, x 1,5 6,6 28, x 1,0 6,3 28, x 1,0 6,3 28, x 1,0 6,8 38, x 1,5 7,5 57, x 1,0 7,5 48, x 1,0+1x 2,5 9,0 72, x 1,0+1x 2,5 9,0 72, x 1,0+1x 2,5 9,0 72, x 1,0+1x 2,5 9,0 72, x 0,75 7,3 50, x 1,5 8,9 100,8 165 ca x 1,5+1x 2,5 10,3 110, x 1,5+1x 2,5 11,7 139, x 1,5+3x 2,5+ 14,4 244, x 2x 1, x 1,5+3x 2,5 14,4 216, x 1,5+3x 2,5 14,4 216, x 6+3x 1,5 12,0 158, x 6+3x 1,5+ 12,0 187, x 2x 1, x 4+3x 1,5+ 12,0 148, x 2x 1, x 1,5 17,0 259, x 1,5 19,9 360,

70 HELUTRUCK HELUTRUCK 272 Flat cable for the sideways stop limit lighting with GGVS-authorization 273 Battery cable, battery charging cable HELUTRUCK C to+858c Test voltage 2000 V Insulation resistance min. 20 MOhm x km fixed installation 5x cable diameters HELUTRUCK C to+858c Nominal voltage 75 V DC Test voltage 3000 V Insulation resistance min. 20 MOhm x km fixed installation 15x cable diameters HELUTRUCK 272 Bare copper wire conductors in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Special PVC core insulation, cold-resistant Core colours white, brown ( 76706), white, black ( 78983, ) Cold-resistant special PVC sheath, UVresistant, largely resistant to oil, weather, and chemicals, self-extinguishing and flame retardant, test method B according to VDE 0472 part 804 and IEC , chemical resistance see table Technical Information Colour black HELUTRUCK 273 Bare copper, fine wire in acc. with DIN VDE 0295 cl. 5 or IEC cl. 5 Special PVC core insulation, cold-resistant Core colours red and black Cold-resistant special PVC sheath, UVresistant, largely resistant to oil, weather, and chemicals, self-extinguishing and flame retardant, test method B according to VDE 0472 part 804 and IEC , chemical resistance see table Technical Information Colour black Also available with PUR sheath. Component codes TÜ.EGG HELUTRUCK 272 This low-voltage cable is designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers and semitrailers. This flat cable can be used for simple and quick contacting of sidelights by means of core penetration. Its flat construction and the special contacting method eliminate the need for time-consuming assembly of cables. This facilitates quick installation, making it possible to save a great deal of time. Polarity easy to determine by a white line on the sheath above the white core. HELUTRUCK 273 This battery cable can be used between the battery and the ultimate consumer (e. g. DC motor of the tail-lift). Special feature: Complies with GGVS regulations Approved and tested by the TÜV technical inspectorate The additional sheath means that the cable is very robust, and can be installed without a corrugated conduit Installation time is shorter due to twin design Polarity is easy to determine even without stripping thanks to an imprint with the type designation and +++ on the sheath over the positive core. This helps prevent wrong connections. The special construction of the conductor enables optimal crimping Easy mechanical separation of the sheath web HELUTRUCK 272 Flat cable ca x 1,5 6,8x 4,5 28, x 1,5 6,8x 4,5 28, x 1,5 6,8x 4,5 28, HELUTRUCK 273 Battery cable ca. AWGno.*) AWGno.*) x 2,5 9,4x 5, x 4 11,5x 6, x 6 15,2x 7, x 10 18,8x 8, x 16 21,0x 10, x 25 25,6x 14, x 35 28,0x 13, x 50 33,0x 16, x 70 36,0x 19, /0 67

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