Composites Europe Forum KSL Keilmann Sondermaschinenbau GmbH. Automation Solutions for Preform Production Guido Jaeger
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2 Composites Europe Forum KSL Keilmann Sondermaschinenbau GmbH Automation Solutions for Preform Production Guido Jaeger KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 2
3 Frankfurt Lorsch Altenburg KSL Keilmann Sondermaschinenbau GmbH - System Supplier - Joining Technology core competence: Stitching of Technical Textiles Cutting Technology Production Automation KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 3
4 Airbag AM01 Composites AM02 Interiors AM03 Seam Documentation AM04 Tire Cord AM05 Convertible Top AM06 Individual AM07 Heating Systems HT01 Mattress HT02 Furniture HT03 Individual HT04 AUTOMOTIVE FILTER HOME TEXTILES Filter Pocket Wet Filtration Filter Tubes Individual FT01 FT02 FT03 FT04 Rotor Blades SO01 Belts SO02 Conveyor Belts SO03 Fashion SO04 Individual Automation SO05 AEROSPACE INDIVIDUAL Aeronautics Space LR01 LR02 KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 4
5 12 advantages to apply stitching to technical textiles KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 5
6 1. joining of several layers of sub preforms 2. structural reinforcement vertical reinforcement to improve interlaminar sheer resistance 3. local reinforcements stitching of local patches / structures 4. draping support seam line serving as a bending edge 5. fixation to avoid drifting of single layers of fabric during the resign infusion process 6. material handling supporting improved material stiffness 7. surging of cutting edges to prevent from fraying 8. media flow guiding of media flow e.g. resign flow 9. nesting of micro cracks within specified sections 10. quilting individual compression of the preform 11. decorative stitching due to design requirements, orientation 12. spacing providing specified opening between layers of textile material in filtration spacing to pull rods through subpreform KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 6
7 Robotic Stitching KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 7
8 Robotic Sewing Solutions robot moving the part robot driving the sewing machine KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch - Germany 8
9 Boeing 787 Landing Gear Braces KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 9
10 Eurocopter Preforming Center Composite profile of helicopter chassis in RTM technology KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 10
11 Eurocopter Preforming Center KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 11
12 Airbus A380 Pressure Bulk Head CNC controlled production Unit - diameter = 10 m - fabric roll layer - modular handling units KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch - Germany 12
13 JEC - Innovation Award 2011 Latecoere - Boeing 787 PAX door KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 13
14 KL 502 Robot on Linear Axis KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 14
15 KL 504 Portal Sewing Robot KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 15
16 Process Technology KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 16
17 Single Side Stitching / Tufting KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 17
18 Robot Tool Changer KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 18
19 Automotive Interior KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 19
20 Automotive Dashboard - Visteon KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 20
21 Robot Stitching Cell KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 21
22 Dashboard Stitching KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 22
23 RS Stitching Head KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 23
24 Dashboard Processing Ultrasonic Cutting - Stitching - Tape Sealing KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch Germany 24
25 KSL Keilmann Sondermaschinenbau GmbH Bensheimer Str Lorsch - Germany 25
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