World Class Converting Xpanded Productivity Platform Xpanded Capabilities State-of-the-Art Ergonomics
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1 World Class Converting Xpanded Productivity Platform Xpanded Capabilities State-of-the-Art Ergonomics
2 MULTI-PROCESS CAPABILITIES GENUINE PLATFORM SERVO PRESS When Mark Andy set out to offer one of the most advanced converting systems in the industry, Compared to standard technology available today, the Mark Andy XP5000 stands apart, feature by feature! they seriously analyzed converters around the globe. The Voice of the Customer was honed to specific features and needs. Result the Mark Andy XP5000. The Power of Servo fully electronic job function with Exclusive Mark Andy Algorithms exceed standard programs available from other Servo presses. Hi-tech Servo drives allow less waste and faster set-up times. Shaftless print and die cylinder drives The Power of Servo the Primary drive to each print station Closed loop in-feed and out-feed tension control for better control of substrates And MUCH MUCH MORE! NEW! First Response Remote Diagnostics System on-line instant data transmission and troubleshooting directly with MA Customer Support Technicians QC Quick Change Rotary Screen Cassettes provide full interchangeability in ANY desired print station just one of the many process options Productivity Platform Print Station single station design to provide modular and flexible press configurations QC Drawer System An operator s press Fully automated web guide for continuous substrate control standard
3 WORLD CLASS CONVERTING The XP5000 is the converting system that offers the design of the future, the Productivity Platform A unique combination of innovation and technology for today s printing professional is available in one Multi-Process printing package. The XP5000 enables quality conscious converters to produce the absolute highest quality work while maximizing their productivity far beyond today s standards. State-of-the-Art Ergonomics - Operator Interface at each print station - Controls are positioned right where the printer needs them Excellent Print Quality - Electronic Register Control with The Power of Servo - High precision ground, hardened helical gears Minimal Waste - Fast set-up and job changeover - Better tension management with exclusive Servo programming Multi-Substrate Capability - Film down to 16 micron - Electronic tension management for a variety of substrates Multi-Process Capability More flexible than any other narrow web press QC Quick Change Cassette System - Rotary Screen - Hot foil - Cold foil - Inter-station die cut - Ink jet variable information - Flexo and UV Flexo printing Intuitive touch screen operator interface provides complete control from any print station on the press State-of-the-art ergonomics put controls and adjusting knobs right at the fingertips of the press operator maximum operator utility and comfort
4 EXPAND INTO GROWING FILM MARKETS XP XP5000 print station design coupled with The Power of Servo registration system achieves precise print quality on every repeat 3 2 Fully functional touch screens at each print station operational control no matter where the operator is during a run Operator Production Feedback Instant operator feedback, the virtual master of every function 5 4 Invisible technology helper roll size sensors engage to lower rolls and allow for time saving roll changes State-of-the-art Ergonomics most user friendly, operator friendly design in the narrow web industry 6 On-line production databases output to company network to perform productivity analysis and review Custom Applications Custom configurations for unique applications are expertly designed by the Mark Andy Custom Design Team. Mark Andy has over 50 years of supplying unique and specialty applications to customers around the world. - RFID - Booklets and on-serting modules - Medical and industrial applications - Many more! 7 The Power of Servo fully electronic Servo driven system programmed for maximum waste reduction and job management
5 Multi-Process QC Quick Change Platform The XP is a design based on a common Productivity platform the latest platform from Mark Andy. The Productivity platform has Multi-Process capabilities that adapt to both XP and LP models. With dynamic features to enhance every day print productivity for the converter, the Productivity Platform delivers! Hot Foil Cassette Cold Foil Cassette Rotary Screen Cassette Inter-station die cut Cassette Inkjet variable information Cassette Productivity Platform also delivers maximum capabilities to the printer looking for better return! 750 fpm (230 m/min) high speed productivity Next Generation QC Quick Change Print stations High output hot air drying UV flexo featuring UVTechnology Maxim and Maxim Cool Cure State-of-the-art Ergonomics and Design Adapts to virtually any tooling More Application capability than ever before The XP5000 will allow converters to move into new, fast growing film markets with a highly productive narrow web press XP Film Capabilities Package Film substrate capabilities from 16 micron PET films explore new markets with expanded application capabilities. Features include: - Low inertia idler rolls - UVT Maxim Cool Cure UV system - Closed loop Servo driven laminator module - Nips at impression rolls Electronic Registration Control minimizes waste of more expensive film substrates and delivers maximum throughput Single station modularity allows for a variety of expansion possibilities as your business needs change and grow Mark Andy Customer Support Group can design the right retrofit or upgrade to meet your specific application needs
6 XP5000 ABSOLUTE PRODUCTIVITY FEATURE THE POWER OF SERVO Hi-tech Servo drives, implemented on the Mark Andy XP5000 with exclusive programming methods,the Power of Servo delivers the ultimate tool for High Productivity Maximum Job Control and Management Your Virtual Printing Master Faster Set-Up and Job management Shaftless Plate and Die Cylinder Drives Servo driven print station main drive In-feed and out-feed either closed loop tension controls or draw control allowing for smooth substrate transport Taper tension rewind Servo controlled for maximum throughput The Virtual Job Master to eliminate accumulated print error NEW automated Plate Clean feature automatic plate roll rotation for convenient cleaning Drive substrate waste down Preset tension with Servo infeed and exit establishes correct tension for each print job Electronic register control both print and die stations Pre-register both print and die stations RE-register both print and die stations VariPrint compensates for snap-back on thin films and allows for metric repeats Servo provides tools for insetting The Power of Servo Delivers Excellent Print Quality Unique and superior Servo implementation by Mark Andy controls speed and tension variables continuously to eliminate variation and ensure consistency of solid ink density and halftone dot quality The Power of Servo tooling enables closed loop register control resulting in significantly less register variation through a print run The Power of Servo maximizes substrate capabilities from 16 micron PET and 25 micron BOPP up to 14 point (350 micron) materials. XP5000 Invisible Technology Helper The XP5000 features technology that directly supports the printer and the entire print operation. Roll End or Roll Full Automatic Shut-Off fully automatic to save time between roll changes Advanced Diagnostics - First Response remote internet capable diagnostics and technical troubleshooting saves a lot of down time - System-stored faults, errors, tension settings, speeds, press stops all actions stored efficiently in on-board database during each print run - Download software updates and change system parameters remotely convenient for print shop operation - Standard automatic web guide for continuous substrate control - Quick-set dies with manual web shifter standard registers die every time.
7 XP5000 SPECIFICATIONS Rotary Screen Cassette Hot Foil Stamp Cassette English Standard MULTI PROCESS QC QUICK CHANGE CASSETTE ACCESSORIES Cold Foil Stamp Cassette Inter-station Die Cassette InkJet Cassette Metric Maximum Web Width 10" 13" 17" 254mm 330mm 432mm Maximum Print Repeat 24" 610mm Minimum Print Repeat 7 (with 3/4 P/R Pin), 178mm 5.5 (With 1/2 P/R Pin) 140mm Maximum Rotary Die Repeat 24" 610mm Maximum Number of Print Stations Speed 750 FPM 230m/min Gearing 1/8" CP Helical 3.175mm Helical Voltage Country Specific OPTIONAL ACCESSORIES Film Package Delaminating/Relaminating Reverse Print Station Re-Insertion Side Adjust Bearing Blocks Hoist Second Rewind Spindle Viewing Station Mounting Viewing/Extension Module Additional Die Cutting Module Shingling Conveyor Triple Die Cutting Module Meets all CE requirements Strobe Light Remote Operator Control Panel Lower Dual Frame Rewind with Roll Loader Laminator CK Slitter Plate Roll Adapter for MA Tooling Web Turnbar Die Adapter Enclosed Doctor Blades Ink Pump Accessory Equipment Station Screen Unit with Optional UVT UV Lamp Curing System Waste Wind Up SK Slitter Spare Parts Package Corona Treater RD Scorer Preventive Maintenance Web Cleaner Fan Folder Drive Unit Static Eliminator Custom Application Support As converters are continually challenged to deliver complex and specialty applications, the Custom Design team at Mark Andy is dedicated to providing comprehensive solutions. By working closely with customers, Mark Andy advanced Application Engineers can transform ideas into reality.
8 INNOVATION ENGINEERING SOLUTIONS Building the Future Together! You are looking for much more than a printing press that lasts.we re building partnerships that stand the test of time working closely to understand your true business needs. Eager to support your business endeavors, we strive to create lasting solutions that help ensure your success far into the future. Our industry may be changing faster than ever before, but one thing remains certain:we re here to work with you, every day. Helping you achieve the full potential of your business as only the Mark Andy family of brands can. This is our promise and our pledge to you. All Mark Andy equipment is backed 100% by our dedicated Customer Support Group. Certified technicians and customer specialists provide: Emergency technical support 24 hours, 7 days Certified Technical Service team provide installations, mechanical support and trouble-shooting On-going maintenance programs to keep your Mark Andy equipment running full time, all the time Dedicated Retrofit group committed to expanding your existing equipment as your needs change Advanced Technical and Training group delivers the best educational resources to maximize the productivity of your operation CHANGING THE WAY THE WORLD GOES TO PRESS Mark Andy, Inc. Tel. 636/ Fax: 636/ Chesterfield Airport Rd. P.O. Box 1023 Chesterfield, MO Mark Andy AG Tel: Fax: Mark Andy UK Tel: Fax: Mark Andy France Tel: Fax: XP-E/04
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