CONCEPT FOR COMPRESSED AIR NETWORKS

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1 pvr range CONCEPT FOR COMPRESSED AIR NETWORKS PVR CONCEPT / FITTINGS, ACCESSORIES AND PVR PIPES Construct your compressed air networks easily Quick and easy to use Lasting installation Inalterable thermoplastic material with compressor oils Impact resistant General Catalogue 188

2 PLANS AND ESTIMATES ON REQUEST for your proposed installation MATERIAL Composite PVC and resilient materials forming a ductile, inalterable product. FLUID TRANSPORTED Compressed air. RESISTANT Fire resistant, self-extinguishing material, does not propagate flames. UV-resistant: the PVR system is not sensitive to light. However, if it is exposed facing a window or used outdoors, it should be protected with a UV screen. Impact resistance (in accordance with standard EN ISO 180). Admissible temperatures: -20 C to +50 C. INSTALLATION Install the network by assembling pipes and couplings by cold welding. The wide range of available couplings and accessories enables the network to be adapted to the workshop configuration. The installation cost is reduced. COLOUR The PVR system is coloured with a blue pigment in the material. The colour complies with standard NFX PRESSURE Pipe dia. 20 to 90 mm PN 13 bar at 23 C PN 7 bar at 50 C RELIABLE Inalterable material, no maintenance required. with compressor oils. No contamination of air from the pipe. BASIC NETWORK INSTALLATION RULES > The main network must be a loop, equipped with fixed points and expansion bends. > The main pipe should be large enough to cater for future extensions and avoid pressure drops. > The main pipe must be fixed at a slight incline in order to drain condensates to low points (bleeds). > Pressurisation, test at 10 bar: TECHNICAL MANUAL and ASSEMBLY INSTRUCTION available on request - 10 min after fitting for pipe dia. 20 to 63 mm, - 60 min after fitting for pipe dia. 90 mm. We recommend waiting 12 hours before final pressurisation, depending on the installation conditions (temperature 20 C, ambient humidity). General Catalogue 189

3 Network calculation PVR CONCEPT / FITTINGS, ACCESSORIES AND PVR PIPES DEFINE THE PIPE DIAMETER ACCORDING TO THE FLOW RAT The diameter is calculated taking into account: The desired flow rate (max. pressure drop 5% relative to inlet pressure) Required length of main pipe The table below can be used to determine the pipe diameter* depending on the network length and flow rate ** to be distributed Example: Pipe length: 280 metres Flow rate: 110 m3/h (1 hp = approx. 7 m 3 /h) Recommended tube diameter = 40 mm Pipe Ø Length Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 90 EXPANSION LOOPS 50 m m m m m m m m m m *in mm ** at 6 bar, in m 3 /h B = Length of loop: 1 m (see table below) DL = pipe expansion: 40 mm = fixed bracket Ref. CPF = sliding clamp Ref. AVR CI EXPANSION AS A FUNCTION OF TEMPERATURE To compensate for expansion or contraction phenomena due to temperature variations, the PVR network must be fitted with absorption mechanisms. These mechanisms must be supported on sliding brackets. The network expands when the operating temperature rises and contracts when it falls. These variations are measured based on the expansion coefficient: Expansion coefficient: mm per metre and per degree. Expansion is calculated as follows: C = expansion coefficient L = length of straight line in m (between two fixed point T = difference between installation temperature and operating temperature, in C. DL = overall expansion Where DL = C x L x T EXAMPLE : a 20-metre line of 50 mm pipe, installed at an ambient temperature of 15 C and subjected to a maximum temperature of 40 C Giving T : 25 C difference between installation and operation Or DL: 0,075 x 20 (m) x 25 (40 C - 15 C ) = 37 mm EXPANSION LOOP LENGTH Calculation as a function of overall expansion (DL) and pipe diameter Pipe Expansion Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 90 in mm 10 mm 25 cm 30 cm 35 cm 40 cm 45 cm 50 cm 60 cm 20 mm 35 cm 40 cm 45 cm 50 cm 60 cm 65 cm 85 cm 30 mm 45 cm 50 cm 55 cm 70 cm 80 cm 90 cm 125 cm 40 mm 50 cm 60 cm 70 cm 85 cm 100 cm 115 cm 155 cm 50 mm 65 cm 70 cm 85 cm 100 cm 120 cm 140 cm 190 cm 60 mm 70 cm 80 cm 95 cm 115 cm 140 cm 160 cm - 70 mm 75 cm 90 cm 110 cm 130 cm 160 cm 180 cm - 80 mm 85 cm 100 cm 125 cm 145 cm 180 cm 200 cm - Ø 90 mm Ø 63 mm Ø 50 mm Ø 40 mm Ø 32 mm Ø 25 mm Ø 20 mm General Catalogue 190

4 principle: cut Pipes must be cut straight. Use a metal saw and mitre box, or preferably a pipe cutter ref. PVR CTU. Deburr chamfer After cutting a pipe, deburr the inside. To ensure that the glue is distributed uniformly, cut a chamfer on the exterior of the pipe (half the thickness of the pipe). Chamfer tool: ref. PVR CHE. CLEAN Degrease the exterior of the pipe and the interior of the union to eliminate all traces of grease. This ensures a perfect weld. Degrease using a cloth soaked in cleaner ref. PVR DEC. To visualise the length of pipe to be cleaned and glued, draw a line on the pipe at the length to be inserted. GLUE Use the melting product «PVR COL» Temp.: + 5 to +25 C Apply the product to the part of the pipe to be inserted, as two thin crossed coats, with the second applied lengthwise, then inside the join using the brush supplied in the cap. insert Immediately after applying the glue, insert the parts into each other fully, pushing lengthwise but without rotating. PVR CONCEPT SELECTING MOUNTING METHODS DEPENDING ON THE ENVIRONMENT DOWNPIPES Bypass flange to reduce water and condensate content in air PVR BP Fitting compressed air treatment facilities 45 elbows can be used to offset the filtering facilities from the network WALL MOUNTING Pipe installed with sliding M8 clamps, anchored directly to the wall. To be located as close as possible to the coupling (maximum 20 cm). Clamps Ref. AVRCI Screw Ref. PV 80 PVR 4CE PVR TU PVR VFF CEILING MOUNTING Pipe installed with sliding clamps, held by a threaded stud anchored to the metal framework (IPN) by appropriate clips. Mounting clips depending on framework thickness: Ref. CP 38, Ref. CP 1420 or Ref. CP M8 studs Ref. TF M8100 PVR RFM AVR AFF PVR Y PLINTH MOUNTING Pipe installed with sliding clamps, fixed to a metal plinth to install the network, avoiding obstacles. Bracket: Ref. CS 180L - Ref. CS 310L Ref. CS 420L - Ref. CS 500L COLD WELDINGD Assembly by cold welding melts the assembled parts. OD Number of bonding operations Number of stripping operations 250 ml tub 500 ml tub 1,000 ml tub 500 ml tub dia dia dia dia dia dia dia DRYING TIME Glue drying time varies depending on the ambient temperature and humidity. To guarantee bonding strength when pressurised, allow the following times: OD Test Pressure ALR tube at 10 bar final dia. 20 to 63 mm 10 min 12 hours dia. 90 mm 60 min 12 hours General Catalogue 191

5 SYSTEM PVR FOR COMPRESSED AIR RINGMAINS Self-extinguishing Does not spread flames Corrosionproof treatment Does not degrade Airtight Test 10 min. after assembly Quickly Ductile PVC alloy Pressure 13 bar at 20 C PVR TU - Rigid PVC pipe - 4-meter bars A B DESCRIPTION REFERENCE OD PVR TU PVR TU PVR TU PVR TU PVR TU PVR TU PVR TU90 PVR BP - Tapping flange for tube Main network pipe OD Downpipe OD mm PVR BP mm PVR BP mm PVR BP mm PVR BP mm PVR BP mm PVR BP mm PVR BP mm PVR BP mm PVR BP6332 AVR BT - Threaded tapping flange Main network pipe OD BSP Gas tapping G 1/2 AVR BT G 1/2 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1/2 AVR BT G 3/4 AVR BT G 1 AVR BT

6 PVR PIPE AND COLD-WELD FITTINGS Corrosionproof treatment Does not degrade Self-extinguishing Does not spread flames Modular Quickly Ductile PVC alloy Airtight Test 10 min. after assembly PVR UNI - Female union A B C D DESCRIPTION REFERENCE PVR UNI PVR UNI PVR UNI PVR UNI PVR UNI PVR UNI PVR UNI90 PVR 4CE- Equal female 45 elbow PVR 4CE PVR 4CE PVR 4CE PVR 4CE PVR 4CE PVR 4CE PVR 4CE90 PVR 9CE - Equal female 90 elbow PVR 9CE PVR 9CE PVR 9CE PVR 9CE PVR 9CE PVR 9CE PVR 9CE90 PVR BOU - Female cap PVR BOU PVR BOU PVR BOU PVR BOU PVR BOU PVR BOU PVR BOU90 193

7 PVR PIPE AND COLD-WELD FITTINGS Corrosionproof treatment Does not degrade Self-extinguishing Does not spread flames Modular Quickly Ductile PVC alloy Airtight Test 10 min. after assembly PVR TEE - Equal female tee piece A B C D DESCRIPTION REFERENCE PVR TEE PVR TEE PVR TEE PVR TEE PVR TEE PVR TEE PVR TEE90 PVR TER - Female - female - female reducing tee piece mm PVR TER mm PVR TER mm PVR TER mm PVR TER mm PVR TER mm PVR TER mm PVR TER mm PVR TER mm PVR TER mm PVR TER9040 PVR RFT - Straight threaded female conector G 1/2 PVR RFT G 3/4 PVR RFT G 1 PVR RFT3234 PVR RFM - Straight threaded female conector for colf-weld fitting or pipe Fitting ID BSP Gas thread G 1/2 PVR RFM G 1/2 PVR RFM G 3/4 PVR RFM G 1 PVR RFM G 1 1/4 PVR RFM G 1 1/2 PVR RFM G 2 PVR RFM

8 PVR PIPE AND COLD-WELD FITTINGS Corrosionproof treatment Does not degrade Self-extinguishing Does not spread flames Modular Quickly Ductile PVC alloy Airtight Test 10 min. after assembly PVR RMT - Threaded straight fitting A B C D DESCRIPTION REFERENCE Fitting ID BSP Gas thread G 1/2 PVR RMT G 3/4 PVR RMT2527 PVR 9CT - Tapered female 90 elbow G 1/2 PVR 9CT G 3/4 PVR 9CT2527 PVR TET - Threaded female - female tee piece G 1/2 PVR TET G 3/4 PVR TET G 1 PVR TET3234 PVR 3UL - Threaded 3-piece female brass union G 1/2 PVR 3UL G 3/4 PVR 3UL G 1 PVR 3UL G 1 1/4 PVR 3UL G 1 1/2 PVR 3UL G 2 PVR 3UL6360 PVR 3UN - 3-piece female - female union PVR 3UN PVR 3UN PVR 3UN PVR 3UN PVR 3UN PVR 3UN63 195

9 PVR PIPE AND COLD-WELD FITTINGS Corrosionproof treatment Does not degrade Self-extinguishing Does not spread flames Modular Quickly Ductile PVC alloy Airtight Test 10 min. after assembly PVR RDS - Reducer A B C D DESCRIPTION REFERENCE Fitting ID For pipe 0D PVR RDS PVR RDS PVR RDS PVR RDS PVR RDS6350 PVR RDD - Double reducer Fitting ID PVR RDD PVR RDD PVR RDD PVR RDD PVR RDD9063 PREVO S1 WALL FASTENERS Pressure PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded double wall fastner - 2 couplings and drain - ISO B Profile - ID passage 6 mm ,5 G 1/2 2 ISI 06 couplers ISI WF ,5 G 3/4 2 ISI 06 couplers ISI WF Female threaded double wall fastner - 2 couplings and drain - ISO B Profile - ID passage 8 mm ,5 G 1/2 2 ISI 08 couplers ISI WF ,5 G 3/4 2 ISI 08 couplers ISI WF 196

10 PREVO S1 WALL FASTENERS Pressure PN 12 bar Xall fastener : aluminium alloy Safety avoids hose whip 4 fastening holes Manual drain Swivel body A B C D E DESCRIPTION REFERENCE Female threaded double wall fastner - 2 couplings and drain - European High Flow Profile 7.2 mm ,5 G 1/2 2 ESI 07 couplers ESI WF ,5 G 3/4 2 ESI 07 couplers ESI WF Female threaded double wall fastner - 2 couplings and drain - ISO C Profile - ID passage 6 mm ,5 G 1/2 2 CSI 06 couplers CSI WF ,5 G 3/4 2 CSI 06 couplers CSI WF Female threaded double wall fastner - 2 couplings and drain - ISO C Profile - ID passage 8 mm ,5 G 1/2 2 CSI 08 couplers CSI WF ,5 G 3/4 2 CSI 08 couplers CSI WF Female threaded double wall fastner - 2 couplings and drain - ARO Profile - ID passage 6 mm ,5 G 1/2 2 ASI 06 couplers ASI WF ,5 G 3/4 2 ASI 06 couplers ASI WF Female threaded double wall fastner - 2 couplings and drain - British Profile - ID passage 6 mm ,5 G 3/4 2 BSI 06 couplers BSI WF Female threaded double wall fastner - 2 couplings and drain - Truflate Profile - ID passage 6 mm ,5 NPT 1/2 2 USI 06 couplers USI WF ,5 NPT 3/4 2 USI 06 couplers USI WF Female threaded double wall fastner - 2 couplings and drain - Truflate Profile - ID passage 8 mm ,5 NPT 1/2 2 USI 08 couplers USI WF NPT 3/4 2 USI 08 couplers USI WF 197

11 ACCESSORIES FOR PVR RINGMAINS Corrosionproof treatment Does not degrade Self-extinguishing Does not spread flames Modular Quickly Ductile PVC alloy Airtight Test 10 min. after assembly PVR Y - Female threaded double wall fastener A B C D DESCRIPTION REFERENCE Inlet for pipe 2 outlets Ø 20 G 1/2 PVR Y Ø 25 G 1/2 PVR Y Ø 20 G 1/2 with drain PVR YP Ø 25 G 1/2 with drain PVR YP25 PVR M - Wall fastener with 1 inlet for pipe and 1 female threaded outlet Ø 20 G 1/2 PVR M Ø 25 G 1/2 PVR M2512 PVR VFF - Ball valve for pipe PVR VFF PVR VFF PVR VFF PVR VFF PVR VFF PVR VFF63 PVR COB - Sealless ribbed collar PVR COB90 PVR BRI - Flange PVR BRI90 PVR JNT - Seal 90 PVR JNT90 PVR DEC - Stripper for PVR pipe Degreaser / cleaner 500 ml can PVR DEC500 PVR COL - Glue and brush for PVR pipe Glue for assembling fittings and pipe (brush under cap). Bottle : 250 ml PVR COL ml PVR COL ml PVR COL1000 PVR KITM - Assembly kit for PVR pipe Includes : 1 Chamfering tool for pipe OD : 20 to 50 1 Stripper ml 1 Glue and brush ml PVR KITM 198

12 ACCESSORIES FOR ALR AND PVR RINGMAINS Pressure PN 13 bar at 40 C Easy AVR AFF - Female threaded wall fastener A B C D DESCRIPTION REFERENCE Nickel-plated brass G 1/2 G 1/2 AVR AFF12 AVR AFM - Male / Female threaded wall fastener Nickel-plated brass G 1/2 G 1/2 AVR AFM G 3/4 G 3/4 AVR AFM27 AVR Y - Female threaded double wall fastener Inlet 2 outlets G 1/2 G 1/2 AVR Y G 3/4 G 1/2 AVR Y G 1/2 G 1/2 with drain AVR Y1212P G 3/4 G 1/2 with drain AVR Y2712P AVR M - Female threaded wall fastener 1 inlet 1 outlet G 1/2 G 1/2 AVR M1212 AVR CI - Piping clamp M8 threaded hanger - Housing for 8 mm hex head inside clip - Delivered with one M8 nut for securing the clip to a threaded rod or for holding the head of the VBA screw AVR CI AVR CI AVR CI AVR CI AVR CI AVR CI AVR CI AVR CI CPF CPF CPF CPF CPF CPF CPF

13 ACCESSORIES FOR ALR AND PVR RINGMAINS Pressure PN 13 bar at 40 C Easy Metal support bracket A B C D DESCRIPTION REFERENCE Length Max load mm 133 kg (1) CS 180L mm 80 kg (1) CS 310L mm 56,4 kg (1) CS 420L mm 75 kg (2) CS Screw M8 (3) on metal support CS 500 CS VIS - - Screw (4) for metal support CS 180L - CS 310L - CS 420L CS VIS2 M8 Beam clip to 8 mm (1) CP to 14 mm (1) CP to 20 mm (1) CP to 16 mm M6 or cross-piece (2) CP 016 Screw Ø 6 mm 60 Length 60 mm TVB Length 90 mm TVB 690 Threaded screw Ø 8 mm 60 Length 60 mm TVM 860 Hexagonal screw Ø 8 mm 50 Length 50 mm TTF Length 80 mm TTF 880 M8 threaded hanger galvanized stud For use with all construction materials 50 Length 50 mm PV Length 80 mm PV 880 Stud M8 77 M8 TL M8 200

14 ACCESSORIES FOR ALR AND PVR RINGMAINS Pressure PN 13 bar at 40 C Easy M8 threaded stud A B C D DESCRIPTION REFERENCE 100 Length : 1m - M8 TF M Union for M8 threaded stud TL RM8 - Nut M8 TE M8 Drill for taping flange Boring through for flange Drill diameter OD pipes Ø 25 and 32mm 14 mm AVR SP14 OD pipes Ø 40 to 80 mm 17 mm AVR SP17 Pipe cutter Pipe O.D to 40 - Pipe cutter for PVR tube PVR CTU to Pipe cutter for PVR tube PVR CTU to 63 - Pipe cutter for ALR tube ALR CTU63 AVR CHE - Pipe chamfering and deburring tools Pipe O.D to 50 mm AVR CHE to 50 mm AVR CHE50P 3 - Deburring inside / outside AVR CHERAP 4-20 to 110 mm PVR CHE110 ALR CTCHE - Pipe cutting and chamfering tool Pipe O.D. 63 and 80 mm ALR CTCHE6380 Chamfering tool for hammer drill With adaptor for drills Pipe O.D. 10 to 40 mm AVR EBA 201

15 CONNECTION HOSES 5 guaranteed years f l e xib le Synthetic rubber, steel braid Standard ISO Connection Swivel Resistance Oils, abrasion, ozone Length m. Temperature C Pressure Max. service pressure (bar) Flexible hoses to compensate for network expansion and contraction - Tapered male swivel connections Thread Gaz BSP Bend radius at 20 C (mm) C 105 R 3/4 240 LAM C 88 R LAM C 63 R 1 1/4 420 LAM C 50 R 1 1/2 500 LAM C 40 R LAM 60 REFERENCE Connection hoses - Female swivel connections C 180 G 3/8 130 LEF C 160 G 1/2 130 LEF C 105 G 3/4 240 LEF C 88 G LEF C 63 G 1 1/4 420 LEF C 50 G 1 1/2 500 LEF C 80 G LEF 60 Connection hoses with steel safety cable - Female swivel connections C 180 G 3/8 130 LEF 17S C 160 G 1/2 130 LEF 21S C 105 G 3/4 240 LEF 27S C 88 G LEF 34S Connection hoses - Male swivel connections C 180 R 3/8 130 LEM C 160 R 1/2 180 LEM C 105 R 3/4 240 LEM C 80 R LEM C 63 R 1 1/4 420 LEM C 50 R 1 1/2 500 LEM C 80 R LEM 60 Connection hoses with steel safety cable - Male swivel connections C 180 R 3/8 130 LEM 17S C 160 R 1/2 180 LEM 21S C 105 R 3/4 240 LEM 27S C 88 R 3/4 300 LEM 34S 202

16 SYSTEM PNE FOR NITROGEN RINGMAINS Corrosionproof treatment Does not degrade Self-extinguishing Does not spread flames compressor oils Modular Quickly Ductile PVC alloy Airtight Test 10 min. after assembly PNE TU - Rigid PVC pipe - 4-meter bars A B C DESCRIPTION REFERENCE OD 3.8 Ø 32 mm PNE TU32 PNE UNI - Female union Ø 32 mm PNE UNI32 PNE 4CE- Equal female 45 elbow Ø 32 mm PNE 4CE32 PNE 9CE - Equal female 90 elbow Ø 32 mm PNE 9CE32 PNE BOU - Female cap Ø 32 mm PNE BOU32 PNE TEE - Equal female tee piece Ø 32 mm PNE TEE32 203

17 SYSTEM PNE FOR NITROGEN RINGMAINS Corrosionproof treatment Does not degrade Self-extinguishing Does not spread flames compressor oils Modular Quickly Ductile PVC alloy Airtight Test 10 min. after assembly PNE 3UN - 3-piece female - female union A B C DESCRIPTION REFERENCE Ø 32 mm PNE 3UN32 PNE RFM - Straight threaded female conector BSP Gas thread Ø 32 mm G 1 PNE RFM Ø 32 mm G 1 1/4 PNE RFM PNE RFT - Straight threaded female conector BSP Gas thread Ø 32 mm G 1 PNE RFT3234 PNE 9CT - Tapered female 90 elbow BSP Gas thread Ø 32 mm G 1 PNE 9CT3234 PNE TET - Threaded female - female tee piece BSP Gas thread Ø 32 mm G 1 PNE TET3234 Inflator gauge Inflator gauge with paddle trigger - for cars, motorcycles and HGVs Female G 1/4 PNE

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