Manipulator-type industrial radio remote controls. UM serie. électronique. Description 1. Typical applications : CONTENTS

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1 Manipulator-type industrial radio remote controls UM serie Typical applications : u Industrial handling / lifting l Travelling cranes l Handling systems u Industrial vehicles l Truck-mounted hydraulic cranes u Construction and public works l Construction site tower cranes l Concrete pumps l Concrete conveyors Description 1 A radio remote control provides numerous advantages: l Large freedom of movement l Easy to use l Precise, quality manoeuvres l Visibility l Productivity With the new UM radio remote controls, Jay Electronique provides solutions adapted to the diversity of today s functional requirements and the requirements involved in control of applications implementing manipulators. To satisfy these requirements, the Jay Electronique system integrates numerous possibilities in terms of : l Number and type of manipulators l Type of buttons for auxiliary functions l Number and type of outputs The UM is specially designed to facilitate the operator s control task : l Ergonomic transmitters l Easily accessible manipulators and function buttons l Functions identified by pictograms l Light, compact transmitters l Adjustable carrying belt to adapt to the operator s body l Enhanced endurance of transmitters and easy-to-replace plugin battery l System adaptation to all radio-electric configurations of environment by possibility for the trained operator to change the frequency. l Manipulators and function buttons mechanically protected to prevent unintentional actions CONTENTS Description Product features with respect to application Safety aspects Characteristics Frequencies Selection guide page l Radio-electric approvals : Germany, Belgium, France, Finland, Austria, Spain, Ireland, Iceland, Holland, Portugal, United Kingdom, Sweden and other countries pending approval. l Compliance with European directives : - Machinery - EM compatibility CE type examination certificate - Low voltage E

2 Product features with respect to application 2 2/1 Application for control of travelling crane with three positions Automatic return with three positions «On/Horn» automatic return with three fixed positions Emergency shutdown Auxiliary with three fixed positions Forward/backward translation Left/Right travel Up/down Hook left/right rotation or Grab open/close Manipulator type : proportional or notches for 1, 2, 3, 4, 5, 6 speeds (configurable on each direction) u Receiver Number and type of function outputs: relays or 28 relays or 12 relays + 2ANA or 12 relays + 4 ANA Additional outputs :... 4 relays (On, horn, 2 safety) Housing lead-out :... cable gland Power supplies: VAC or VAC 230 VAC 2/2 Application for control of construction site tower crane Auxiliary «On» with 2 fixed positions «Block translation» Emergency shutdown «Horn» «Brake» auxiliary Trolley Tower/Jib direction Left/right rotation Up/down Forward/backward translation 2 Manipulator type : notches for 1, 2, 3, 4, 5, 6 speeds (configurable on each direction)

3 u Receiver Number and type of function outputs: relays or 20 relays Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out:... cable gland Power supply : VAC or VAC 230 VAC 2/3 Application for control of vehicle-mounted hydraulic crane with three auxiliary fixed positions «grap Open/Close» «On» with two fixed positions «PV/ GV» Emergency shutdown «Horn» with 2 fixed position «5th and 6th toggle selection» Winch unwind/wind toggle Telescopic extension reverse/forward toggle Up/Down second arm toggle Up/Down first arm toggle Toggle Left/right rotation Number of toggles : 4 or 5 Toggle type: proportional u Receiver Number and type of function outputs : relays + 4 ANA or 12 relays + 6 ANA Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out:... cable gland Power supply : VDC VDC 3

4 2/4 Application for concrete pump control with 3 positions automatic return «Forward/reverse pumping» «On» with 2 fixed positions Emergency shutdown «Horn» with 3 positions automatic return «Motor acceleration/ deceleration» Arm 3 Up/Down Arm 4 Up/Down Manipulator type : notch for 1 speed Arm 2 Up/down Pumping +/- flow Arm 1 Up/Down Left/right rotation u Receiver Number and type of function outputs : relays Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out: pin connector Power supply : VDC 24 VDC 2/5 Application for concrete conveyor control with 3 positions automatic return «Mix/Empty» «On» with 2 positions «On/Off band» Emergency shutdown «Horn» with 3 positions automatic return «Motor acceleration/ deceleration» Rotation 2 Relescopic arm Jib actuator 1 Jib actuator 2 Manipulator type : notch for 1 speed Jib actuator 3 Rotation 1 4

5 u Receiver Number and type of function outputs : relays Additional outputs :... 4 relays (on, horn, 2 safety) Housing lead-out: pin connector Power supply : VDC VDC Safety aspects 3 The UM remote controls implement numerous safety features, in particular : Transmitter/receiver communication safety feature : l Permanent radio link By its non-directional design and insensitivity to the presence of obstacles, the operator is protected from exposure to handling risks during precision manoeuvres and movements. l Each transmitter + receiver pair has its own specific code. l Message quality is ensured by a high-level communication protocol. Functional safety feature : l Start-up sequences are implemented to ensure safe operation by a trained, experienced operator. l 50 ms response time compatible with the movement speeds of equipment controlled. Transmitter safety feature : l An active priority general shutdown command is generated when the is pressed. l Access to this system is limited to qualified operators by means of a lock and key. l An indicates an alarm in the event of an insufficiently charged battery (the horn output is also activated in this case. l A «dead man» function shuts down the transmitter after 90 s if no command has been generated. l The manipulators and buttons are protected by mechanical guards to prevent unintentional actions. Receiver safety features : l Passive shutdown system in the event of radio link jamming. l Shutdown circuit control by means of 2 guided-contact safety relays. l Overload protection by fuses Characteristics 4 4/1 Transmitter UME Mechanical and environmental withstand characteristics Housing u Polyamide 6-6, 15% glass fibre u IP 65 u Manipulators mechanically protected u Carrying belt Weight 1.7 Kg Dimensions 270x150x170 mm Operating temperature range - 20 C to + 60 C Storage temperature range - 20 C to + 80 C 5

6 Functional characteristics Functions u 2 manipulators (proportional or notch type for 1,2, 3, 4, 5, 6 speeds) or 3 manipulators (1 speed) or 4, 5 toggles (proportional) u 3 auxiliary buttons ( or selector switch with 2 fixed positions, or selector switch with 3 fixed positions, or selector switch with 3 positions with automatic return to center) u 1 "on" + 1 "horn" or 1 three-position selector "on-horn" + 1 auxiliary u 1 active priority general shutdown (response time 50 ms) Dead man feature u 90 s 1 locking key Electrical and radio-electric characteristics Power supply Plug-in Ni-B43Cad cad battery battery Endurance 8 h + 30 min. reserve Transmit module Multifrequency, user-programmable Transmit power <10 mw (license not required) Modulation FM Average range 100 m in unobstructed space (1) Transmit frequency UHF 433 MHz or 458 MHz bands (see list of frequencies on page 7) (1) Range will vary according to environment conditions of transmitter and reception antenna (metal frameworks, walls, etc.) 4/2 Receiver UMR Mechanical and environmental withstand characteristics Housing IP56 Weight u 2.8 Kg (16 relays) u 4.2 kg (24 relays, 32 relays, relays + ANA outputs) Dimensions u 255 x 200 x 95 mm (16 relays) u 315 x 235 x 120 mm (24 relays, 32 relays, relays + ANA ouptuts) Operating temperature range - 20 C to + 60 C Storage temperature range - 20 C to + 80 C Connection u Spring-type terminal strip u Outputs by cable gland PG21 + PG9 or 24-pin connector Radio-electric characteristics Frequency UHF 433 MHz or 458 MHz bands (see list of frequencies on page 7) Antenna ½ -wave whip antenna Sensitivity 0.3 µv Electrical characteristics Power supply u Voltage 48 VAC-115 VAC (-20%, +15%) or 48 VAC-230 VAC (- 20%, +15%) or 24 VDC u Consumption 20 VA Outputs u Relays 16 A 1T or ANA 0-10V (other signals on request) Response time 50 ms Passive shutdown time 1.9 s 6

7 4/3 Accessories u Charger UMC Power supply : to 24 VDC Consumption : A Charge current : ma Charge time :... 8 hours Housing :... polyamide 6-6, 15% glass fibre Protect factor :... IP30 Weight : g with battery Charging temperature range: +10 C to +50 C Storage temperature range: -20 C to +80 C Protection against over-charging. u Carrying belt UMP Secured on transmitter unit by 2 clips u Battery UMB Plug-in battery u Antenna extension VUM (not supplied with assemblies) Length 12 m u Adaptater UMA Power supply : VAC (UMAU) or VDC (UMA1) List of frequencies availables 5 5/1 433 MHz band version Channel 1 433,075 MHz Channel ,650 MHz Channel ,225 MHz Channel 2 433,100 MHz Channel ,675 MHz Channel ,250 MHz Channel 3 433,125 MHz Channel ,700 MHz Channel ,275 MHz Channel 4 433,150 MHz Channel ,725 MHz Channel ,300 MHz Channel 5 433,175 MHz Channel ,750 MHz Channel ,325 MHz Channel 6 433,200 MHz Channel ,775 MHz Channel ,350 MHz Channel 7 433,225 MHz Channel ,800 MHz Channel ,375 MHz Channel 8 433,250 MHz Channel ,825 MHz Channel ,400 MHz Channel 9 433,275 MHz Channel ,850 MHz Channel ,425 MHz Channel ,300 MHz Channel ,875 MHz Channel ,450 MHz Channel ,325 MHz Channel ,900 MHz Channel ,475 MHz Channel ,350 MHz Channel ,925 MHz Channel ,500 MHz Channel ,375 MHz Channel ,950 MHz Channel ,525 MHz Channel ,400 MHz Channel ,975 MHz Channel ,550 MHz Channel ,425 MHz Channel ,000 MHz Channel ,575 MHz Channel ,450 MHz Channel ,025 MHz Channel ,600 MHz Channel ,475 MHz Channel ,050 MHz Channel ,625 MHz Channel ,500 MHz Channel ,075 MHz Channel ,650 MHz Channel ,525 MHz Channel ,100 MHz Channel ,675 MHz Channel ,550 MHz Channel ,125 MHz Channel ,700 MHz Channel ,575 MHz Channel ,150 MHz Channel ,725 MHz Channel ,600 MHz Channel ,175 MHz Channel ,750 MHz Channel ,625 MHz Channel ,200 MHz Channel ,775 MHz 7

8 5/2 458 MHz band version Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Channel MHz Selection guide 6 References for ordering standard configurations : Applications Transmitter configurations Receiver configurations References of unit Travelling cranes 2 manipulators (4) 24 relay outputs UM12BM010 (1) UM12BL110 (2) 32 relay outputs UM12CM010 (1) UM12CL110 (2) 16 relay outputs + 2 ANA outputs UM12FM010 (1) UM12FL110 (2) 16 relay outputs + 4 ANA outputs UM12GM010 (1) UM12GL110 (2) Tower cranes 2 manipulators (4) 16 relay outputs UM22AM010 (1) UM22AL110 (2) 24 relay outputs UM22BM010 (1) UM22BL110 (2) Truck-mounted hydraulic 4 toggles 16 relay outputs + 4 ANA outputs UM34G2010 (3) cranes 5 toggles 16 relay outputs + 6 ANA outputs UM35H2010 (3) Concrete pumps 3 manipulators 24 relay outputs UM43B2020 (3) Concrete conveyors 3 manipulators 24 relay outputs UM53B2020 (3) An assembly comprises : - 1 transmitter - 1 carrying belt - 1 receiver with antenna - 2 batteries - 1 charger - 1 adapter - 1 technical manual for installation and operation (1) version : 433 MHz band, receiver VAC (2) version : 458 MHz band, receiver VAC (3) version : 433 MHz band (4) For each manipulator direction, specify desired type on order (proportional or notch type 1, 2, 3, 4, 5, 6 speeds) For special configurations, contact us Création JAY - Impression Imp. Gilles YOUR PARTNER IN AUTOMATION The products presented in this document are subject to change. Product descriptions and characteristics are not contractually binding. Headoffice and plant : ZIRST 2 - BP 5 F38330 MONTBONNOT ST MARTIN Téléphone : +33 (0) Téléfax : +33 (0) Web : Distributor

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