BORING INSTRUCTIONS. If part is being mounted to a structural tee, angle iron or steel plate, drill holes as indicated below: 3/8 (.
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1 BORING INSTRUCTIONS DJUST--BODY TENSIONER WITH THREDED BOLT Drill and tap holes as indicated below: DJUST--BODY TENSIONER WITH THREDED EYE If part is being mounted using an Invisiware Fixed Tab or Threaded Tab, see boring instructions for those parts. If part is being mounted to a structural tee, angle iron or steel plate, drill holes as indicated below: Part No. 5/16 (.313 ) 3/8 (.375 ) 7/16 (.438 ) 1/2 (.500 ) DJUST--JW TENSIONER ND ULTR-TEC FIXED JW If part is being mounted using an Invisiware Fixed Tab or Threaded Tab, see boring instructions for those parts. If part is being mounted to a structural tee, angle iron or steel plate, drill holes as indicated below: Part No. 5/16 (.313 ) 7/16 (.438 ) 3/8 (.375 ) 1/2 (.500 ) 9/16 (.563 )
2 BORING INSTRUCTIONS INVISIWRE CLIP-ON STOP Used with square or rectangular structural steel tubing. We recommend a minimum 1/4 wall. 17/64 (Ø.266 ) Invisiware Clip-on Stop with square or rectangular structural steel tubing. Used with flat bar. 17/64 (Ø.266 ) Invisiware Clip-on Stop with flat bar. Used with minimum SC80 round pipe or round steel tubing. If using round steel tubing, wall thickness should be at least comparable to schedule 80 pipe. 17/32 (Ø.531 ) 17/64 (Ø.266 ) Invisiware Clip-on Stop with round pipe or steel tubing. 17/64 (Ø.266 )
3 INVISIWRE FIXED TB BORING INSTRUCTIONS Used with double end post construction using 2 x1 or 3 x1 rectangular tubing with 1-inch spacers. S.S. SPCER CHMFER FOR WELD D60 Part No. F-T6-5 F-T6-5B F-T8-5 F-T8-5B WELD/GRIND SMOOTH Used with Cable Dia. Used with square or rectangular tubing with minimum.250 wall thickness, or round steel tubing with wall thickness at least comparable to SC80 pipe. 1/4 Hole Dia. 3/8 (.375 ) 9/16 (.562 ) CHMFER FOR WELD D61 Used with minimum SC80 pipe. Part No. F-T6-5 F-T6-5B F-T8-5 F-T8-5B Used with Cable Dia. 1/4 WELD/GRIND SMOOTH Hole Dia. 3/8 (.375 ) 9/16 (.562 ) Cut Fixed Tab round shank to length. llow for chamfer. CHMFER FOR WELD D59 Part No. F-T6-5 F-T6-5B F-T8-5 F-T8-5B Used with Cable Dia. 1/4 Hole Dia. 3/8 (.375 ) 9/16 (.562 ) Cut Fixed Tab round shank to length as follows: 1-1/4 std. Sc 80 Pipe: /2 std. Sc 80 Pipe: std. Sc 80 Pipe: 2.31 WELD/GRIND SMOOTH
4 INVISIWRE RDIUS FERRULE BORING INSTRUCTIONS Used with square or rectangular tubing. We recommend a minimum 1/4 wall. Part No. RF-4 Cable Dia: *see note if using grommets Part No. RF-6 Cable Dia: *see note if using grommets Part No. RF-8 Cable Dia: 1/4 *see note if using grommets 35/64 (Ø.547 ) 5/32 (Ø.156 ) 7/32 (Ø.219 ) 9/32 (Ø.281 ) *Note: If grommets are being used, hole through which cable passes should be drilled as follows: RF-4: 1/4 (.250 ) RF-6: 1/4 (.250 ) RF-8: 5/16 (.312 ) Part No. RF-10 Cable Dia: 5/16 45/64 Part No. RF-12 Cable Dia: 3/8 45/64 Invisiware Radius Ferrule with square or rectangular tubing. (Ø.703 ) (Ø.703 ) 11/32 (Ø.343 ) 13/32 (Ø.406 ) Grommets are not offered for use with RF-10 and RF-12 Radius Ferrules.
5 BORING INSTRUCTIONS INVISIWRE RDIUS FERRULE Used with flat bar or steel plate. Part No. RF-4 Cable Dia: Part No. RF-6 Cable Dia: Part No. RF-8 Cable Dia: 1/4 35/64 (Ø.547 ) Part No. RF-10 Cable Dia: 5/16 Part No. RF-12 Cable Dia: 3/8 Invisiware Radius Ferrule with flat bar or steel plate. 45/64 (Ø.703 ) 45/64 (Ø.703 )
6 BORING INSTRUCTIONS INVISIWRE RDIUS FERRULE Used with minimum SC80 round pipe or round steel tubing. If using round steel tubing, wall thickness should be at least comparable to SC80 pipe. Part No. RF-4 Cable Dia: *see note if using grommets 9/16 (Ø.562 ) Part No. RF-6 Cable Dia: *see note if using grommets 9/16 (Ø.562 ) Part No. RF-8 Cable Dia: 1/4 *see note if using grommets 35/64 (Ø.547 ) 11/16 (Ø.688 ) 5/32 (Ø.156 ) 7/32 (Ø.219 ) 9/32 (Ø.281 ) *see note *Note: If grommets are being used, hole through which cable passes should be drilled as follows: RF-4: 1/4 (.250 ) RF-6: 1/4 (.250 ) RF-8: 5/16 (.312 ) Part No. RF-10 Cable Dia: 5/16 Part No. RF-12 Cable Dia: 3/8 45/64 (Ø.703 ) 7/8 (Ø.875 ) 45/64 (Ø.703 ) 7/8 (Ø.875 ) Invisiware Radius Ferrule with round pipe or round steel tubing. 11/32 (Ø.343 ) 13/32 (Ø.406 ) Grommets are not offered for use with RF-10 and RF-12 Radius Ferrules.
7 INVISIWRE RECEIVER BORING INSTRUCTIONS Used with double end post construction using 2 x1 or 3 x1 rectangular tubing with 1-inch spacers. R-6-12 through R-6-62 Cable Dia: and R-8-22 through R-8-52 Cable Dia: 1/4 35/64 (Ø.547 ) R through R Cable Dia: 5/16 and 3/8 Drill 4 places 45/64 (Ø.703 ) Invisiware Receiver used with double end post construction using rectangular tubing with 1-inch spacers.
8 INVISIWRE RECEIVER BORING INSTRUCTIONS Used with square or rectangular tubing. We recommend a minimum 1/4 wall. R-6-12 through R-6-62 Cable Dia: and Drill 2 places R-8-22 through R-8-52 Cable Dia: 1/4 Drill 2 places 35/64 (Ø.547 ) R through R Cable Dia: 5/16 and 3/8 Drill 2 places 45/64 (Ø.703 ) Invisiware Receiver used square or rectangular tubing.
9 INVISIWRE RECEIVER Used with flat bar or steel plate. BORING INSTRUCTIONS R-6-12 through R-6-62 Cable Dia: and R-8-22 through R-8-52 Cable Dia: 1/4 35/64 (Ø.547 ) R through R Cable Dia: 5/16 and 3/8 45/64 (Ø.703 ) Invisiware Receiver used with flat bar or steel plate.
10 BORING INSTRUCTIONS INVISIWRE RECEIVER Used with minimum SC80 round pipe or round steel tubing. If using round steel tubing, wall thickness should be at least comparable to SC80 pipe. R-6-12 through R-6-62 Cable Dia: and R-8-22 through R-8-52 Cable Dia: 1/4 9/16 (Ø.562 ) 35/64 (Ø.547 ) 11/16 (Ø.688 ) 35/64 (Ø.547 ) R through R Cable Dia: 5/16 and 3/8 45/64 (Ø.703 ) 7/8 (Ø.875 ) 45/64 (Ø.703 ) Invisiware Receiver used with pipe.
11 INVISIWRE SWGING STUD BORING INSTRUCTIONS Used in drilled and tapped hole in end post as indicated below (*see Note). INVISIWRE THREDED TB Drill and (if applicable) tap holes in end post as indicated below (*see Note). Part No. TT-6B TT-8B Cable Dia. 1/4 5/16 3/8 Drill and Tap Hole 5/16-24 UNF CL 2-B RH Part No. Cable Dia. Drill Hole TT-6B-L 7/16 (.4375 ) Cut to length Construction Material Pipe Round Steel Tubing Square or Rectangular Structural Steel Tubing *Note: Recommended minimum wall thicknesses: Minimum Schedule 80 t least equivalent to Schedule 80 Pipe.250
12 BORING INSTRUCTIONS INVISIWRE WELDED RECEIVER Used with double end post construction using 2 x1 or 3 x1 rectangular tubing with 1-inch spacers. S.S. SPCER IN S.S. SPCER IN FINISHED POST.050 FINISHED POST B WELD/GRIND SMOOTH CHMFER FOR WELD D57 CBLE EXITS THIS WLL Used with Hole Diameters Part No. B Cable Dia. WR-6-5 7/16 21/64 WR-6-5B WR-8-5 (.437 ) (.328 ) 17/32 WR-8-5B 1/4 (.531 ) (.453 ) Note: When properly installed, the Welded Receiver will rest against the lip of the inside wall through which the cable exits. Used with square or rectangular tubing with minimum.250 wall thickness, or round steel tubing with wall thickness at least comparable to SC80 pipe. If using round steel tubing, wall thickness must be at least comparable to SC80 pipe. CHMFER.050 B WELD/GRIND SMOOTH FOR WELD Part No. CBLE EXITS WR-6-5 THIS WLL WR-6-5B WR-8-5 D56 Used with minimum SC80 round pipe. WR-8-5B Used with Cable Dia. 1/4 Hole Diameters B 7/16 21/64 (.437 ) (.328 ) 17/32 (.531 ) (.453 ) Note: Cut Welded Receiver to length. llow for dimension for part to rest against the lip on the inside wall through which the cable exits. CHMFER.050 B WELD/GRIND SMOOTH FOR WELD D56 CBLE EXITS THIS WLL Part No. WR-6-5 WR-6-5B WR-8-5 WR-8-5B Used with Cable Dia. 1/4 Hole Diameters B 7/16 21/64 (.437 ) (.328 ) 17/32 (.531 ) Cut Welded Receiver to length as follows: 1-1/4 std. Sc 80 Pipe: /2 std. Sc 80 Pipe: (.453 ) 2 std. Sc 80 Pipe: 2.137
13 BORING INSTRUCTIONS PUSH-LOCK and PULL-LOCK STOP-END FITTINGS Used with flat bar or steel plate. Cable Dia: and Push-Lock or Pull-Lock fitting used with flat bar or steel plate. PUSH-LOCK and PULL-LOCK STOP-END FITTINGS Used with square or rectangular tubing up to 1-1/2 in through direction. We recommend a minimum 1/4 wall. Cable Dia: and up to 1-1/2 Push-Lock or Pull-Lock fitting used with square or rectangular tubing.
14 PUSH-LOCK and PULL-LOCK STOP-END FITTINGS Used with square or rectangular tubing over 1-1/2 outside-to-inside tube dimension in through direction. We recommend a minimum 1/4 wall. Cable Dia: and BORING INSTRUCTIONS Over 1-1/2 see below Push-Lock or Pull-Lock fitting used with square or rectangular tubing. Cable Diameter with grommet installed Hole Diameter 5/32 (.156 ) 7/32 (.218 ) 1/4 (.250 )
15 PUSH-LOCK and PULL-LOCK STOP-END FITTINGS Used with minimum SC80 1-1/4 round pipe or round steel tubing with comparable dimensions. Cable Dia: and BORING INSTRUCTIONS 9/16 (Ø.562 ) Push-Lock or Pull-Lock fitting used with round pipe or tubing. PUSH-LOCK and PULL-LOCK STOP-END FITTINGS Used with minimum SC80 1-1/2 or larger round pipe or round steel tubing with comparable dimensions. Cable Dia: and 9/16 (Ø.562 ) see below Cable Diameter with grommet installed Hole Diameter 5/32 (.156 ) 7/32 (.218 ) 1/4 (.250 ) Push-Lock or Pull-Lock fitting used with 1-1/2 or larger diameter round pipe or comparable tubing. 9 P-
16 PUSH-LOCK THREDED BOLT BORING INSTRUCTIONS Drill and tap holes in end post as indicated below (*see Note).
17 BORING INSTRUCTIONS RECEIVER WITH PUSH-LOCK STUD FITTINGS Used with flat bar or steel plate. Cable Dia: and Receiver with Push-Lock Stud used with flat bar or steel plate. RECEIVER WITH PUSH-LOCK STUD FITTINGS Used with square or rectangular tubing. We recommend a minimum 1/4 wall. Cable Dia: and Receiver with Push-Lock Stud used with square or rectangular tubing.
18 RECEIVER WITH PUSH-LOCK STUD FITTINGS Used with minimum SC80 1-1/4 or larger round pipe or round steel tubing with comparable dimensions. Cable Dia: and BORING INSTRUCTIONS 9/16 (Ø.562 ) Receiver with Push-Lock Stud used with round pipe or tubing.
19 BORING ND SLOTTING INSTRUCTIONS For Intermediate Posts and Cable Braces If you will be using grommets, see Boring and slotting where grommets are being used section on the next page. Boring and slotting where grommets are NOT being used Intermediate Posts and Cable Braces Hole Diameters for LEVEL RUNS Cable Dia. 1/4 5/16 3/8 HOLE DIMETERS GROMMETS NOT BEING USED Fittings FIELD Fittings FCTORY Swaged Using Threaded Using Swaging Swaged Stud Ferrule 5/32 (.156 ) 7/32 (.219 ) 9/32 (.281 ) 11/32 (.343 ) 13/32 (.406 ) 11/32 (.344 ) 15/32 (.469 ) 19/32 (.594 ) 17/64 (.265 ) 25/64 (.390 ) 33/64 (.516 ) Intermediate Posts and Cable Braces Hole Diameters for STIRS / SLOPED RUNS Cable Dia. B B X 1 1/4 5/16 3/8 5/32 (.156 ) 7/32 (.219 ) 9/32 (.281 ) 11/32 (.343 ) 13/32 (.406 ) 23/64 (.362 ) (.445 ) 17/32 (.524 ) (.607 ) 11/16 (.690 ) X = VRIES CCORDING TO PITCH & FRME ELEMENT D101 SLOTTING DIGRM FOR STIRS/SLOPES T PITCHES 0 THROUGH 37
20 BORING ND SLOTTING INSTRUCTIONS For Intermediate Posts and Cable Braces (continued) Boring and slotting where grommets RE being used Intermediate Posts and Cable Braces Hole Diameters for LEVEL RUNS HOLE DIMETERS GROMMETS RE BEING USED Cable or Fitting Diameter Hole sizes are actual sizes after finish passing through post is applied (*see note). 1/4 (.250 ) 1/4 5/16 (.312 ) Grommets are not offered for diameters greater than 1/4. *Note: Grommets will not install properly in under- or over-sized holes. Intermediate Posts and Cable Braces Hole Diameters for STIRS / SLOPED RUNS 1/4 (Ø.25 ) 5/16 (Ø.31 ) 7/16 (Ø.44 ) 1/2 (Ø.50 )
21 CORNER SECTION TUBE BORING INSTRUCTIONS ND TUBING SPECIFICTIONS Note that the inside of the tubing cannot be sealed to prevent moisture inside the tubes. Therefore, we recommend stainless steel tubing for all exterior tubed corner section applications, to prevent rust inside the tubing. Cable Dia. Tubing Dia. Wall Thickness Inside Dia. Drilled and Reamed Hole Dia / /64 (.377 ) 1/ /16 7/ /16 (.440 ) 3/8 1/ /2 (.502 ) Boring diagram for post to accept tubes Note: Factory can supply drilled posts, tubing, and top and bottom rail sections for tubed corner sections. Please call for pricing.
22 VERTICL RILING BORING DIGRmS Top Rail Holes Top rail holes on the underside (only) of the top rail are drilled and tapped on 3.25 centers to accept Invisiware 5/16-24 Threaded Studs for or diameter cable. (Note that every eighth cable is replaced with a rail brace, to keep the top and bottom rails from bending). DRILL ND TP UNF 5/ B RH Bottom Rail Holes Bottom rail holes are drilled 3.25 centers to accept Invisiware Receivers for or diameter cable. (Note that every eighth cable is replaced with a rail brace, to keep the top and bottom rails from bending) /16 (Ø.562 ) 2 x D58
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