Amphenol Fiber Optic Interconnect Products for Military, Aerospace and Harsh Environments High Speed Reliable Secure Robust.

Transcription

1 mphenol iber Optic Interconnect roducts for ilitary, erospace and arsh nvironments igh peed eliable ecure obust mphenol

2 I ize 16 iber Optic ermini igh ensity Insert with ize 20 iber Optic ermini with errule iber Optic ermini I 801 iber Optic onnector and ermini mphenol fiber optic termini and connectors provide reliable transfer of data signals for communication systems in many applications: military aircraft and ground vehicles commercial aircraft radar, missiles and battlefield equipment medical and test equipment ybrid with iber Optic ermini and igh peed oax ontacts

3 iber Optics for ulti-hannel ylindrical onnectors. iber Optics for igh ensity ectangular onnectors. I iber Optic ermini can be accommodated in any size 16 or 20 contact cavity of I eries III connector. mphenol onnectors with Optical errules ybrid ow ating orce rush ontact ectangular onnectors with iber Optics ybrid Interconnects with rush ontacts and I iber Optic ermini (ine eplaceable odules) with iber Optic errules he emergence of highly reliable fiber optic transmission systems that provide high speed and secure communication has led to the development of precision fiber optic multi-channel termination and interconnect systems for harsh environments. mphenol orporation, well known for high quality, reliable interconnection products for the military-aerospace market, has a wide offering of fiber optic products to meet today s needs. mphenol erospace fiber optic products offer low insertion loss characteristics, with high reliability and repeatability. Included in the mphenol erospace offering of fiber optic products are: igh performance, well-established I eries III cylindrical connector with fiber optic termini. I 801 fiber optic interconnect series, meeting commercial aerospace and military market needs. iber optic bulkhead feed through cylindrical connectors. ow ating orce rush rectangular connectors - combining brush and fiber optics. surface mount rectangular connectors used in advanced avionics - combining brush and fiber optics. iber optics in 64 and I-46 rectangular interconnect products. iber optics in rack and panel interconnects: I 600 & 404, 27 and 58 eries. iber optic cable assemblies - a variety of cable configurations. mphenol will help design a complete system, including polishing, assembly and testing. mphenol erospace operates a Quality ystem that is third-party certified to IO- 9001:2000 and 9100.

4 I 801 ylindrical onnector eries mphenol Interconnect apabilities and esign lexibility or over 50 years, mphenol erospace has been in the forefront of interconnect design and manufacturing for aerospace and harsh environment applications. rom the pirit of t. ouis to the International pace tation, mphenol connectors continue to lead the industry in reliability, quality, and innovation I 600 ack and anel onnector with I 801 ermini omprehensive line of cable assemblies for fiber optic interconnects. mpheno can design an endto-end solution. mphenol ackplane ystem with iber Optics. hown: ferrules in the rack and I in the cylindrical connector. 0/0 Interconnects and roposed I-46 Interconnects with iber Optics. iber Optic ulkhead eed-hrough onnectors with size 16 pin termini on both ends. he manufacturing center for fiber optic components and cable systems is located at the main plant of mphenol erospace located in idney, ew York. his location includes a diverse manufacturing capability including state of the art machining, die-casting, molding, impact and extruding, screw machining, and plating. lso within the idney campus are complete design engineering and environmental test facilities capable of performing a wide variety of tests including vibration, mechanical shock, temperature, humidity, salt spray and altitude simulation. Of course, fiber optics is only part of the mphenol story. With the largest interconnect offering in the market and a systems integration capability to match, mphenol is the leading manufacturer of integrated systems solutions for the military and aerospace markets. We lead the industry by offering the elements necessary for success in the military and aerospace O supply chain: design and modeling, applications engineering, fabrication, value-added assembly, and testing.

5 mphenol ilitary erospace iber Optic Interconnects pace pplication onnectors with iber Optics igh technology production centers within mphenol erospace create volume runs that are cost effective and meet ontime delivery demands. otal Integrated ystem ackaging mphenol has earned the reputation as a leader in manufacturing fiber optic cylindrical connectors meeting stringent military requirements, as well as developing new and innovative fiber optic interconnect designs for rectangular and surface mount applications. Our vertically integrated design, manufacturing and test capabilities allow for fast response to developing applications and markets. Our fiber optic interconnect products have been employed in many well-known military platforms including: () International pace tation oeing 777 ommercial and private aircraft or more information on mphenol erospace capabilities in fiber optics for harsh environments, or to speak with an applications engineer about a particular project using fiber optics, please contact us: mphenol erospace Operations elaware venue idney, Y h: or able of ontents mphenol ilitary erospace iber Optic roducts Introduction.. 1, 2 I OI II I /4 & /5 ulti-mode termini, size ulti-mode termini, I /4 & /5 ingle mode termini, size ulti-mode termini, size I 801 termini, genderless, keyed termini ferrule termini, male and female for high density I OI UI- YII OO I I III, ri-tart - the high performance connector choice for fiber optic technology; new tight tolerance styles.. 9 iber Optic ri-tart shell styles iber Optic ri-tart insert availability chart iber Optic ri-start insert arrangements iber Optic ri-tart how to order iber Optic ri-tart with I 801 inserts iber Optic ri-tart with ferrule inserts iber Optic ri-tart ulkhead eed-through connectors ccessories for fiber optic cylindrical connectors pplication tools for fiber optic cylindrical connectors I OI U OO ectangular onnectors with size 16 fiber optic termini onnectors with size 16 fiber optic termini; connector overview onnectors with ferrule termini /0 Interconnects, uggedized I-46 Interconnects with and ackplane ystems with iber Optics ack and anel onnectors - I 600, 27 and 58 eries with I 801 termini I OI Y ustom cable design and fabrication for use with multi-channel fiber optic connectors , 29 dditional iber Optic roducts from mphenol mphenol ales Office isting

6 mphenol ilitary erospace iber Optic Interconnects product introduction iber Optics in I eries III onnectors mphenol erospace offers a wide range of fiber optic interconnect solutions for use in the harsh environments experienced in military and aerospace applications. mphenol erospace has established the rugged and reliable I as a common connector shell platform that houses a wide variety of fiber optic termini including I *, 20, I 801 and ferrules. I eries III ri-tart connectors are available in various insert arrangements, materials and finishes to meet any type of environmental requirement. Our I and 20 termini can be combined with most of our copper contacts to create a large assortment of hybrid fiber/copper connector combinations. mphenol s newest offering of fiber optic products is the I 801 series of connectors and termini. dopted by the commercial air market, the I 801 insert is incorporated into the eries III shell and it is designed specifically for fiber optics. iber Optics in ectangular Interconnects mphenol erospace is uniquely qualified to design and manufacture a wide range of rectangular interconnect products containing I , 20 and fiber optic termini. Our rectangular interconnect products include a variety of applications including surface mount and rack & panel styles - all available in hybrid fiber/copper configurations. mphenol s iber Optic ermini roduct Offering I in and socket termini that feature high precision, pre-radiused ceramic ferrules to help improve insertion loss performance and reduce polishing time. roducts are available in both single mode and multi-mode versions.he socket has a plastic protective shroud over the ceramic alignment sleeve that incorporates a built-in anti-rotation feature. 20 termini - in and socket termini that have the same benefits of the I termini, but in a smaller, size 20 contact that allows for increased density in connector shells. 90 termini - in and socket 90 multi-mode termini in size 16 are available. onsult mphenol erospace for availability of 90 size 20 termini. I 801 termini - enderless fiber optic termini that use a precision 1.25 mm ceramic ferrule. recision inserts with guide pins and keyed termini maximize multi-mode and single mode performance. I 801 termini facilitate an angled polish which is advantageous for lower return loss. ferrules - Industry-standard, very high density plastic ferrules available in either 12-fiber or 24-fiber versions, in multi-mode, single mode, and single mode configurations. * I supersedes I (I is still available; consult mphenol erospace for more information.) 2

7 I /4 & /5 ulti-mode termini size 16, pin and socket mphenol ulti-mode, ize 16 ermini eatures: recision ceramic ferrules which precisely position the fiber within the termini. recision ceramic alignment sleeves insure accurate fiber to fiber alignment. ocket has threaded protective shroud with anti-rotation key, manufactured from rugged material, provides protection for the ceramic alignment sleeve. tainless steel termini bodies and springs. aser welded components for stronger construction. llows for multiple fiber accommodations ulti-mode ize 16 iber Optic ermini esigned for use in the size 16 contact cavities of ulti-channel I eries III onnectors and mphenol -52 & -50 iber Optic onnectors I OI II ize 16 ulti-mode in erminus I.. I U X.* X. I ± I ±.001 I. IU I U.040 X. U I. ize 16 ulti-mode ocket erminus.080 X I ± X*.537 ± I X U I. I U IU ±.0002 I. I U I.. OU I ** mphenol ulti-hannel fiber optic connectors are supplied less termini. Order multimode termini by mphenol part number designation or I designation as shown in the charts below. onsult mphenol, idney, Y for further availability. * Indicated dimension when fully assembled. ** lignment sleeve shipped unassembled. ll dimensions for reference only. mphenol art umber iber Optic ins Ordering Information iber ize ore/ladding 50/125 & 62.5/ /125 & 62.5/ /125 & 62.5/ 125 ia. ef. (icrons) errule ole olerance eference Only 29504/4-XXXX , /4-4210* , 0 superseded by I , /4-4040* / , 0 superseded by I / , /4-4044* /140/172 (olyimide) /140/172 (olyimide) , 0 superseded by I , /4-4293* / , 0 superseded by I / , /4-4214* mphenol art umber iber Optic ockets Ordering Information iber ize ore/ladding 50/125 & 62.5/ /125 & 62.5/ /125 & 62.5/ 125 ia. ef. (icrons) errule ole olerance eference Only 29504/5-XXXX , /5-4239* , 0 superseded by I , /5-4046* / , 0 superseded by I / , /5-4050* /140/172 (olyimide) /140/172 (olyimide) , 0 superseded by I , /5-4296* / , 0 superseded by I / , /5-4243* 3 * onsult mphenol erospace, idney Y for qualification status. dditional fiber optic termini sizes available upon request; consult mphenol erospace for availability.

8 ulti-mode termini, 20 size 20 pin and socket mphenol ulti-mode, ize 20 ermini eatures: esigned for use in size 20 cavities of I eries III connectors 1mm precision ceramic ferrules Offers increased termini density in mphenol I connectors esigned with similar high performance components as the proven size 16 termini aintains fiber optic/electrical hybrid capabilities llows for multiple fiber accommodations ermination accomplished using the industry proven epoxy/polish method. an be polished ir ap () or hysical contact (). ulti-mode ize 20 iber Optic ermini esigned for use in the size 20 contact cavities of ulti-channel I eries III onnectors and mphenol -52 & -50 iber Optic onnectors ize 20 ulti-mode in erminus I..001 I X.*.833 ± X. I I I U.069 ±.001 I. I U.037 X U I. ize 20 ulti-mode ocket erminus ± X.*.162 ± I. I **.063 X..037 X. U I. I. I.092 I..001 U.069 ±.001 I. I U I..263 ±.004 mphenol ulti-hannel fiber optic connectors are supplied less termini. Order multi-mode termini by mphenol part number designation as shown in the chart below. onsult mphenol, idney, Y for further availability. * Indicated dimension when fully assembled. ** lignment sleeve shipped unassembled. ll dimensions for reference only. iber ize ore/ladding ia (icrons) Ordering Information ulti-mode ermini (ize 20) for I onnectors mphenol art umbers dditional sizes available upon request: consult idney, Y for availability. ia. ef. (icrons) errule ole olerance ize 20 ocket ize 20 in 50/ / , 0 100/ , 0 4

9 I ype ingle mode termini size 16, pin and socket mphenol ingle mode, ize 16 ermini eatures: esigned for use in size 16 cavities of mphenol I eries III connectors esigned with similar high performance components as the size 16 multi-mode termini aintains fiber optic/electrical hybrid capabilities llows for multiple fiber accommodations ermination accomplished using the industry proven epoxy/polish method providing hysical contact () for low return loss mphenol ulti-hannel fiber optic connectors are supplied less termini. Order single mode size 16 termini by mphenol part number designation as shown in the charts below. onsult mphenol, idney, Y for further availability. ingle ode ize 16 iber Optic ermini esigned for use in the size 16 contact cavities of ulti-channel I eries III onnectors and mphenol -52 & -50 iber Optic onnectors ize 16 ingle mode in erminus.102 ±.001 I. I.. I U X.*.833 ± X. I I U.040 X. U I. ize 16 ingle mode ocket erminus.080 X I ± X*.537 ± I X U I. I U IU I U I.. OU I ** * Indicated dimension when fully assembled. ** lignment sleeve shipped unassembled. ll dimensions for reference only. mphenol art umber iber Optic ins Ordering Information iber ize ore/ladding 9/125 (ingle mode) 9/125 (ingle mode) 9/125 (ingle mode) 9/125 (ingle mode) ia. ef. (icrons) errule ole olerance , 0 eference Only 29504/4-XXXX superseded by I , /4-4208* , 0 superseded by I , /4-4209* mphenol art umber iber Optic ockets Ordering Information iber ize ore/ladding 9/125 (ingle mode) 9/125 (ingle mode) 9/125 (ingle mode) 9/125 (ingle mode) ia. ef. (icrons) errule ole olerance , 0 eference Only 29504/5-XXXX superseded by I , /4-4237* , 0 superseded by I , /5-4238* * onsult mphenol erospace, idney Y for qualification status. dditional fiber optic termini sizes available upon request; consult mphenol erospace for availability. 5

10 90 multi-mode termini size 16, pin and socket mphenol provides 90, size 16 fiber optic termini that can be used with multi-channel cylindrical connectors. onsult mphenol for the 90, size 16 termini for use in rectangular connectors.(ee pages for more information on connectors. lso consult mphenol for availability of 90 size 20 termini. 90 ocket ermini (ize 16) Ordering Information for 90 ulti-mode ocket ermini I UI***.500 IU X..102 ±.001 I ± X** I ± X I U iber ize ore/ladding ia (icrons) I.. ocket, ize 16 mphenol art umber or use in ylindrical onnectors I *** Inches ia ef icrons 50/ / / /140/ O dditional sizes available upon request: consult mphenol, idney, Y for availability. * onsult mphenol, idney, Y for ordering information. ** Indicated dimension when fully assembled. *** hrink tubing and alignment sleeve are shipped unassembled. or 90, size 16 fiber optic termini for use in rectangular connectors consult mphenol, idney Y. ll dimensions for reference only. 90 in ermini (ize 16) Ordering Information for 90 ulti-mode in ermini iber ize ore/ladding ia (icrons) in, ize 16 mphenol art umber or use in ylindrical onnectors Inches ia ef icrons ax (Inches) dditional sizes available upon request: consult mphenol, idney, Y for availability. * onsult mphenol, idney, Y for ordering information. or 90, size 16 fiber optic termini for use in rectangular connectors consult mphenol, idney Y. ll dimensions for reference only..102 ±.001 I. ef (Inches) 50/ / / /140/ O / / / /140/ O I. I UI.500 IU. I.. I U X. 6

11 I 801 termini genderless, keyed termini mphenol I 801 ermini eatures: esigned for use in mphenol I 801 fiber optic connectors - manufactured to comply with I 801. enderless terminus allows for use on both sides of a connector lignment sleeves are contained in a separate carrier which is removable for easier end-face cleaning recision ceramic ferrules and sleeves insure accurate fiber to fiber alignment eyed to provide anti-rotation vailable with both and end-face finishes erminus body is crimped to the cable providing a ull-roof advantage I 801 ermini esigned for use in I 801 iber Optic onnectors mphenol I fiber optic connectors are supplied less contacts. Order I 801 termini by mphenol part number designation as shown in the chart at right. onsult mphenol, idney, Y for further availability. ee page 18 for information on I 801 termini in cylindrical connectors. ee page 28 for information on I 801 termini in rack and panel I 600, 27 and 58 series connectors. Ordering Information I 801 ermini for I 801 onnectors mphenol I 801 ermini art umber ia. ef errule ole olerance , , , , , , , , , , -0 I 801 ermini I ± ± X..297 ±.020 U OY I ll dimensions for reference only. 7

12 ferrule termini male and female ferrules, for higher density mphenol (ulti-terminal) eatures: esigned for use in mphenol I cylindrical connectors and also for rectangular products: printed circuit board interconnects,, 64 and I46 interconnects. ale and female ferrules available in either multi-mode or single mode designs. iber spacing is 0.25mm ery high density can be achieved in cylindrical connectors: up to 24 fiber channels in a size 11 composite shell up to 96 fiber channels in a size 21 composite shell mphenol supplies termini assemblies in kits, minus the ferrule. ferrules that meet the I specification are recommended for use. ssembly tool is available to aid in termini assembly into connectors; contact removal tool is also available. ee page 19 for information on fiber optic ferrules in cylindrical connectors. errule iber Optic ermini esigned for use in ulti-channel I eries III onnectors Ordering Information for ssembly its and ools ale ssembly it** emale ssembly** it ssembly ool ontact emoval ool ** ferrules are not included in the assembly kits ssembly ool ( ) mphenol ermini ssembly it ( female socket clamp shown) OO I II Y I arts are shipped unassembled. ssembly instruction is included. IO I I (I Y) I I I OY U ot provided with mphenol ssembly it. ust be purchased separately. (O Y) or information on fiber optics in mphenol rectangular interconnects see pages 25 and 26. 8

13 ulti-hannel ylindrical onnectors with iber Optics I eries III, ight olerance styles mphenol introduced the I eries III connector in the mid-1970 s. mphenol has continued since the 70 s to improve performance and reliability that makes this design of the eries III the connector of choice by system designers worldwide. uring the mid-1980 s the eries III connector was selected as the platform to use for the new I size 16 fiber optic termini. mphenol ri-tart, eries III - the ighest erformance I onnector he Ideal hoice for iber Optic echnology eets or exceeds I eries III requirements I hielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior I shielding capability of 65d min. at 10 z ermini rotection - recessed pins in this 100% scoop-proof connector minimize potential termini damage orrosion esistance - shells of stainless steel or cadmium over nickel plating withstand 500 hr. salt spray exposure ibration/hock - operates under severe high temperature vibration, through 200 hreaded coupling quickly and completely mates in one 360 turn of the coupling nut mphenol omposite ri-tart, Qualified to I , ev. ame high performance features as metal ri-tart connectors, but also includes the following features: ightweight - 17% 70% weight savings Increased orrosion esistance - olive drab cadmium (175 ) and electroless nickel plating (200 both withstand 2000 hours of salt spray exposure. urability couplings minimum (in reference to connector couplings, not termini) YII I OI OO esign improvement for fiber optics to metal clip retention system. he introduction of I termini into a connector not designed for spring-loaded termini yielded the first improvement of the basic for use with fiber optics. In 1987, mphenol introduced the -52 series connector with a beryllium-copper retention clip for improved termini stability inside the connector insert. esign improvements for fiber optics to tighter tolerances and integrated wave washers. hrough the 1990 s mphenol has continued to modify the design of the to improve the performance of the connector when using fiber optic termini. he -50 series connector employs a modified master key and precision tooling to precisely align the insert cavities during connector mating. he -50 also integrates a wave washer in the coupling mechanism to reduce the possibility of connectors de-mating during periods of high vibration. he illustration shows the key features of the I he highest optical performance connector. 1. eryllium-copper retention clip for improved termini stability. 2. recision-aligned inserts 3. odified master key 4. Integrated wave washer for improved performance in high vibration environments. 9

14 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) type shell styles I- OOI OO Wall ount eceptacle with iber Optics shell style 0 or complete part number, see how to order, page () 1 () () 1() () 1 () 1 OUI ed and indicates fully mated lue band indicates rear release contact retention system esignates true position dimensioning ll dimensions for reference only U Z () Z 1() X 2 O OUI hell ize hell ize ode hread lass (lated) ax. () 1 ax. () () () 1 2 ax hread etric Z Z 1 ax. ax. () () 1 ia. ack anel ount 2 ia. ront anel ount ax. anel hickness X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g () 1 ±.005 () ±.008 ox ount eceptacle with iber Optics shell style 2 or complete part number, see how to order, page 17. onsult mphenol erospace for availability of composite box mount receptacles U Z () Z 1() () 1() 1 OUI ed and indicates fully mated lue band indicates rear release contact retention system esignates true position dimensioning ll dimensions for reference only () 1() () 1 () 2 O OUI hell ize hell ize ode hread lass (lated) ax. () 1 ax. () () () 1 2 ax Z ax. () Z 1 ax. () 1 ia. ack anel ount 2 ia. ront anel ount ax. anel hickness () 1 ±.005 () ±

15 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) type shell styles, cont. I- OOI OO am ut eceptacle with iber Optics shell style 7 or complete part number, see how to order, page 17. I.062 I..125 X. U.378 X. 1 2 ed and indicates fully mated lue band indicates rear release contact retention system.059 dia. min. 3 lockwire holes ormed lockwire hole design (6 holes) is optional ll dimensions for reference only X ( IZ 9/11).878 ( IZ 13/25) X. U -O OUI hell ize hell ize ode hread lass (lated) ax ex ± hread etric X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g ine eceptacle with iber Optics shell style 1 or complete part number, see how to order, page 17. () 1() () 1 () () 1().280 I. U ed and indicates fully mated lue band indicates rear release contact retention system ll dimensions for reference only () 1() 2 U Z () Z 1() X. () 1 () hell ize hell ize ode hread (lated) ax. () 1 ax. () () () ±.010 () 1 ±.010 () hread etric X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g Z ax. () Z 1 ax. () ia. ±.010 () 1 ia. ±.010 () () 1 ±.005 () 11

16 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) type shell styles, cont. I- OOI OO traight lug with iber Optics shell style X. or complete part number, see how to order, page X. Q U.359 X OOI X. Q lue band indicates rear release contact retention system.359 X U traight lug hell ize hell ize ode hread (lated) Q ia. ax. hread etric X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g X1-6g 12

17 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) type insert availability iber optic termini can be accommodated in any size 16 or size 20 contact cavity of I eries III type connector insert patterns, as listed in the following chart. or availability of fiber type, either multi-mode or single mode, see note at bottom of chart. ontact ize hell ize/ otal Optic ermini 8 rrangement ontacts 22 vailability* (winax) (oax) (ower) (oax) ** *** *** * ize 16 multi-mode and single mode fiber optic termini are readily available. or size 20 multi-mode termini consult mphenol erospace for availability. ** wo size 16 contacts dedicated to fiber optics. *** or use in I applications. ee ri-tart atalog, or 180/U and 195/U cables only. ontact mphenol for other cable applications. ize 8 coax and winax are interchangeable. or service ratings and performance of electrical contacts see ri-tart atalog,

18 14 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) insert arrangements front face of pin inserts illustrated Insert rrangement umber of ontacts ontact ize edicated to iber Optics O U U Insert rrangement umber of ontacts ontact ize U W X Y Z a b c U W X Y Z U W X Y Z a b c d e f g h j Insert rrangement umber of ontacts ontact ize Insert rrangement umber of ontacts ontact ize U W X Y Z a b c d e f g h i j k m n p q r U W X Y Z a b c d e

19 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) insert arrangements front face of pin inserts illustrated W U j X Y i k s Z m h t r a n g q p b c f e d W U X U m n p k W q z r h X y s g Y x t f w u a Z e v d b c Insert rrangement umber of ontacts ontact ize U W X m n p Y q k z r Z j y a s i x t b h w u c g v d f e Z a Y w v b c X u x d W t y e s z f r U g q h p k n m Insert rrangement *** umber of ontacts ontact ize ower Z Y X W U 2 Y X Z W a U Insert rrangement 25-20*** umber of ontacts ontact ize winax 12 oax oax *** or use in I applications. ee ri-tart atalog, oax ontacts can be atched Impedance or ower 15 O

20 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) insert arrangements front face of pin inserts illustrated b a Z f Y c d e X U W U f g e q d p c b W h k X r m Y n Z a Y d X n W m c s k j b e Z p q g t a r h i U Insert rrangement umber of ontacts ontact ize oax 8 winax X Y Z W p n a m b U w q k c v x r h d u t s g e f U s r q p W t z n m y k h X u Y v Z a b w c d x e g f Z Y a v b X u c t W w d s x e U r y f q z g p h n i m k j Insert rrangement umber of ontacts ontact ize oax 20 s U r q z p W n m y k h t X u Y v Z a b w c x d e g f Insert rrangement umber of ontacts ontact ize winax oax contacts for 180 or 195 cable. 16 O

21 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) type how to order mphenol ulti-hannel fiber optic connectors for use with multi-mode and single mode termini can be ordered by coded part number. Ordering procedure is illustrated by part number as shown below: onnector ype eries inish hell tyle hell ize Insert onfiguration ontact ype and ey/eyway osition onnector ype designates ulti-hannel iber Optic onnector designates ulti-hannel iber Optic onnector supplied per with sealing plugs and insertion/removal tools eries 50 designates aluminum shell, tight tolerance 52 designates aluminum shell 60 designates composite shell, tight tolerance 62 designates composite shell 80 designates stainless steel shell, tight tolerance 82 designates stainless steel shell inish 4 designates electroless nickel 5 designates unplated composite 6 designates stainless steel 9 designates O.. cadmium hell tyle 0 designates wall mount receptacle 1 designates line receptacle 2 designates box mount receptacle 6 designates straight plug 7 designates jam nut receptacle hell ize ee Insert vailability (preceding pages) Insert onfiguration ee Insert vailability (preceding pages) ontact ype and ey/eyway osition designates pin contacts designates socket contacts or key/keyway positioning, choose the alternate rotation suffix letter from the chart below. OIIO UIX lternate uffix etter osition ins ockets ormal I or more information on key/keyway rotation, see mphenol ri-tart ylindrical catalog,

22 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) with I 801 inserts mphenol now offers a multi-channel cylindrical connector that complies with the I specification. his connector, available in straight plug and wall mount receptacle, uses the I 801 ceramic termini described on page 7. he features of the I 801 connector include: Uses precision I 801 fiber optic termini (typical multimode insertion loss is less than 0.15 d). emovable alignment sleeve insert for easy cleaning of fiber optic termini. hree stages of alignment: shell-to-shell keys, guide pins and ceramic alignment sleeves. Includes all of the features of standard straight plug and wall mount receptacle shells (refer to page10 for shell dimensions). coop-proof design Option for alternate keys and keyways ear accessory threads tandard insertion/extraction tools (81969/14-03) I 801 Inserts within ri-tart onnectors front face of pin inserts illustrated I Insert rrangement a Z U Y X W U f g W X e Y d c j h a Z b I Insert rrangement Ordering Information I 801 onnectors mphenol art umber I 801 hell Insert rrangements inish hell tyle ize lack nodize omposite O admium traight lug X-YY X-YY X-YY X in part number Wall ount eceptacle X-YY X-YY X-YY YY in part number

23 ulti-hannel iber Optic ylindrical onnectors ri-tart (I , III) with errule inserts mphenol offers a multi-channel cylindrical connector with high density fiber optics. his connector uses ferrules described on page 8. he features of the cylindrical connector include: igh fiber density in a relatively small cylindrical connector package with all the advantages of the I series III proven connector hree levels of alignment provide for precision fiber to fiber interface: hell to shell with keying to allow for alternate positions Insert plug to insert receptacle contact guide pins errules are available in either 12-fiber or 24-fiber versions, in multi-mode, single mode, and single mode configurations 2 arrangements are available as shown at right, shell size 11 with one ferrule, and shell size 21 with four ferrules ri-tart (I , eries III) onnectors with errule Inserts I IIIY front face of pin inserts illustrated mphenol ulti-hannel fiber optic connectors for use with ferrule termini can be ordered by coded part number. Ordering procedure is illustrated by part number as shown below: Insert rrangement onnector ype onnector lass erminus tyle hell inish hell tyle hell ize Insert rrangement Insert ype and ey/eyway osition onnector ype designates ulti-hannel iber Optic onnector onnector lass 5 designates aluminum shell, tight tolerance 6 designates composite shell, tight tolerance 8 designates stainless steel shell, tight tolerance erminus tyle 9 designates terminus hell inish 4 designates electroless nickel 5 designates unplated composite 6 designates stainless steel 9 designates O.. cadmium hell tyle 0 designates wall mount receptacle 1 designates line receptacle 2 designates box mount receptacle 6 designates straight plug 7 designates jam nut receptacle hell ize 11 designates shell size designates shell size 21 Insert rrangement 1 designates single cavity 4 designates four cavity 19 Insert ype and eyway osition designates plug insert designates socket insert or keyway positioning, choose the alternate rotation suffix from the chart below. OIIO UIX lternate uffix etter osition ins ockets ormal I Information on termini is provided on

24 iber Optic ulkhead eed-hrough onnectors with size 16 pin termini on both ends mphenol extends it s line of harsh environment fiber optic components with a multi-channel fiber optic feed-through. his feed-through is designed to perform in demanding aerospace environments and any other applications where a high degree of environmental sealing is required between bulkheads. eatures include: ully compatible with and mphenol -series fiber optic connectors (onsult mphenol erospace for mating connector information). am nut style for easy installation vailable with fiber optic termini eets or exceeds hermiticity of 10^-7 cc/min. e leak testing vailable finishes include electroless nickel and olive drab cadmium ypical fiber sizes include 50/125 and 62.5/125 multi-mode fiber (onsult mphenol erospace for other fiber types and sizes). iber Optic ulkhead eed-hrough onnector (pecial size 16 in-in ermini onfiguration) ( IZ 13) O IIO () ± ( IZ 13) U -O OUI I-I OIUIO I OW (4 IZ Y II) X I..125 X. I ed and indicates fully mated ll dimensions for reference only /625 U OO /189 OO Ordering Information iber Optic ulkhead eed-through onnectors mphenol art umber ulkhead eed-through hell Insert rrangements hell tyle inish ize lectroless ickel O admium X in part number am ut eceptacle X-YY X-YY YY in part number suffix - indicates pin with ormal rotation on jam nut end and rotation (mirror image) on opposite end. 20

25 ccessories for ylindrical onnectors protection caps, sealing plugs, strain reliefs rotection aps ealing lugs hell ize lastic rotection aps etal rotection aps ealing lugs for Unused ontact avities or lugs or eceptacles hell ize ode or lugs * o complete order number, replace X with applicable letter as follows: - designates eyelet type - designates washer type metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. nvironmental train elief for acketed able with trength ember (an be used with size 16 or 20, multi-mode or single mode termini). or eceptacles ontact ize roprietary o /32W9X* 38999/33W9X* 8 (oax) / /32W11X* 38999/33W11X* 8 (winax) / /32W13X* 38999/33W13X* 8 (ower) /32W15X* 38999/33W15X* 10 (ower) / /32W17X* 38999/33W17X* /32W19X* 38999/33W19X* /32W21X* 38999/33W21X* /32W23X* 38999/33W23X* W25X* 38999/33W25X* ilitary o I.. I U rotection aps ealing lugs 2 O I X. on-nvironmental train elief for Individual ingle iber ables (an be used with size 16 or 20, multi-mode or single mode termini) I.. onnectors ssembled with train eliefs and etal aps 2 X. ** o order strain reliefs see charts below. omplete the part number by adding a finish suffix as follows: -XX9 designates olive drab cadmium plate nickel plate -XX designates electroless nickel onsult mphenol erospace for availability of other strain reliefs. nvironmental train elief for acketed able with trength ember on-nvironmental train elief for Individual ingle iber ables ssembly able ia. ssembly able ia. ax. o. hell hread art umber** ax. in. art umber** ax. in. of ables ize lass 2 (etric) ax. ia. ax. ia ( ) ( ) X ( ) ( ) X ( ) ( ) X ( ) ( ) X ( ) ( ) 19 25X o be determined ( ) ( ) 21 25X onsult mphenol ( ) ( ) 23 25X erospace ( ) ( ) 25 25X

26 pplication tools for multi-mode termini for use in multi-channel cylindrical connectors he following data includes information pertaining to the application tools which have been established for polishing, inserting and removing multi-mode fiber optic termini within multi-channel connectors. Insertion and removal tools are common to I size 16 and size 20 tools. Installation instructions for multi-mode size 16 and for multi-mode size 20 provide proper installation and polishing procedures for these termini. hese are available on-line at under service instructions. lastic Insertion/emoval ool for ize 16 ulti-mode ermini ermination kits, as shown at right, are available for each mphenol connector family. he kit includes the carrying case, heat gun, crimping and stripping tools and microscope with adapters. ermination it pplication ools for ulti-hannel, ulti-mode iber Optic ermini ontact ize/ ype ermini art umber and olishing ools* mphenol/uehler ibrmet*** olishing ool art umber achine olishing ools mphenol/uehler ibrscope*** daptor ody art umber ermination it (Includes necessary field termination equipment) 16 ulti-mode ( )** ocket ( )** in or (grooved for wet polishing) ulti-mode ( )** ocket ( )** in / / ontact ize/ ype lastic ools (ouble ended insertion/removal tool) art umber olor art umber 16 ulti-mode 81969/14-03 lue/white 81969/8-07 Insertion ools ngle ype etal ools roprietary art umber traight ype roprietary art umber ulti-mode 81969/14-10 ed/orange 81969/ ed olor lue ontact ize/ ype lastic ools (ouble ended insertion/removal tool) art umber olor or Unwired ontacts roprietary art umber 22 emoval ools art umber ngle ype etal ools roprietary art umber traight ype roprietary art umber 16 ulti-mode 81969/14-03 lue/white / White 20 ulti-mode 81969/14-10 ed/orange / White O IIO OO O I O II, OU O O. he 81969/8, and metal contact insertion and removal tools will accommodate wires having the maximum outside diameter of.105 for size 16 and.084 for size 20. When wire diameters exceed this, the plastic tools must be used. * ingle ermini apability ** o complete order number add fiber size; see ordering information on page 9 for size 16 multi-mode, and page 10 for size 20 multi-mode. *** ibrmet and ibrscope are registered trademarks of uehler td. his includes hand polishing tool his includes hand polishing tool ecommended tool for socket termination insertion. olor

27 ectangular onnectors with ulti-mode ize 16 ermini hybrid arrangements - rush contacts and fiber optics iber Optic ermini for onnectors mphenol s superiority and breadth of product offering is demonstrated in its capacity for packaging fiber termini and the rush contact in a printed circuit board connector. iber termini size 16 and 20 can be used as well as the 90 termini style with optical performance the same as when used in cylindrical connectors. onsult mphenol erospace for assistance in solving design problems and for part numbers that will provide the proper combination of these hybrid configurations to meet your specific requirements. or more information on connectors see catalog on-line at rinted ircuit oard ectangular onnector with ybrid onfiguration (iber Optics and rush ontacts) ize 16 ulti-mode in erminus for ectangular onnectors ize 16 ulti-mode ocket erminus for ectangular onnectors.093 ±.001 I I.040 X U I.080 X I I ±.020 I U I U X*.102 ±.001 I X* ypical fiber optic straight termini for rectangular connectors are depicted. owever, these illustrations do not represent all configurations. onsult mphenol erospace for further information. * Indicated dimension when fully assembled. ** lignment sleeve shipped unassembled. dditional sizes available upon request: consult mphenol, idney, Y for availability. ower contacts can be purchased separately, contact mphenol, idney, Y. mphenol 3 rush ontacts 3 stands for ristle rush unch contact - multiple strands of high tensile wire that intermesh to create an electrical connection. he ristle rush contact has been proven in military avionics packages and meets the requirements of I It provides high density in tighter spacing which is a main concern for integrated electronics in aircraft systems dvantages of the brush contact include: edundant current paths: gas tight points of contact per mated bunch ery smooth low friction interface ow mating forces: 1.5 oz. typical per contact, 70-90% lower than conventional contacts ong contact life: 100,000 cycles of mating and unmating without performance degradation ocumented intermittency free performance: o 10 nano-second discontinuities during 50,000,000 cycles of displacement Impervious to fretting.162 ±.004 I U I I U ± I.266 ±.002 iber ize ore/ladding ia (icrons) I ** Inches ia ef icrons 50/ / / / onnector rrangement with rush contacts and iber Optics 10 to 100 rush contacts plus 4 fiber optic termini. onsult mphenol for part number. U I OI OO

28 onnectors with ulti-mode ize 16 ermini hybrid arrangements - rush contacts and fiber optics iber Optic ermini for Ine eplaceable odule () onnectors iber optic high speed transmission is available within connectors for use in advanced avionics systems. Optical performance of fiber optic termini within the connectors are the same as termini used in cylindrical connectors. odified I /4, /5, size 16, straight termini (shown in drawings below) or 90 styles can be configured into interconnects. ermini for rectangular connectors are determined by insert and shell style of the connector. or ordering information for connectors consult mphenol erospace. interconnects can have hybrid arrangements of fiber optics with rush contacts, as well as other con- tact types. rush contacts are arranged in staggered grid patterns or en-x patterns. he contact patterns shown at right represent some fiber optic and brush contact arrangements typical for connectors. mphenol onnector eries connectors are high performance, high density interconnects, specifically designed to connect printed circuit boards. he mphenol rush contact technology is the foundation of the connector series. eatures, benefits and options of connectors include: -X contact pattern - has.075 inch spacing along the row with.060 inch between rows, offset.0375 inch between rows on the mating face. taggered grid contact pattern - has.100 inch spacing along the row with.050 inch between rows, offset.050 inch between rows on the mating face taggered grid irflow-thru contact pattern - for wider or oversized board packages between and inches. Wider spacing in center also provides for more airflow cooling of the connector inserts. ackplane design versatility: vailable with through-hole solder posts or with compliant pins for solderless applications ompliant/solderless backplane contacts are front replaceable rotection - taggered grid and -X connectors are typically provided with (lectrostatic ischarge) protection. hey utilize the araday age principal to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts. Wide range of /heat sink accommodations with standard surface mount tails or optional flex-circuit termination olarization keys - up to 4096 possible keying positions ibration: uperior intermittency-free performance under vibration ielectric withstanding voltage: taggered grid and -X styles: 100 volts at sea level (due to the incorporation of shield) emperature range: uitable for vapor phase soldering ormal operating temperature is 65 to +125 urrent rating: 3.0 derated to 1.5 typical (dependant on loading) or more information on mphenol interconnects see catalog on-line at 24 onnectors with iber Optic ulti-mode ermini in ombination with rush ontacts taggered rid atterns with iber Optics 108 brush contacts plus 8 fiber optic termini ermini: ( ) or ( ) O ermini: I /5 108 brush contacts plus 6 fiber optic termini ermini: I /6 O ermini: I /5 152 brush contacts plus 4 fiber optic termini ermini: ( ) or ( ) O ermini: ( ) onsult mphenol erospace for part number ordering information. ustom configurations are also available.

29 onnectors with errule ermini hybrid arrangements - rush contacts and fiber optics iber Optic errules for Ine eplaceable odule () onnectors ferrules are widely used in interconnects for high speed data transmission. he small rectangular components provide very high density. ferrules can have 12 fiber lines per ferrule or 24 fiber lines per ferrule. ermini for rectangular connectors are determined by insert and shell style of the connector. he contact patterns shown at right represent some fiber optic ferrules and brush contact arrangements typical for connectors. onnectors with errule iber Optics in ombination with rush ontacts odule Insert ssembly with ermini I taggered rid atterns with ermini 8 brush differential pairs plus 2 fiber optic ferrules U WI IO I I 6 fiber optic ferrules I O I 108 brush contacts plus 2 fiber optic ferrules I -X rid atterns with ermini 140 brush contacts plus 2 fiber optic ferrules ackplane Insert ssembly with ermini O I onsult mphenol erospace for part number ordering information. I U WI IO 25

30 64X, I-46 ype Interconnects and ackplane ystems with iber Optics iber Optic errules for 64x mphenol provides a fiber optic interconnect for attachment to standard -64x cards and backplanes for the 0 and 0 locations of the boards. It uses ferrules and it is used in place of 0/ 0 electrical applicable connectors. erformance features include: ested to I paragraphs Operating temperature from 55 to +125 hock: 100g, 6ms, 1/2 sine, 18 pulses hock: 30g, 6ms, 1/2 sine, 18 pulses ine vibration: 10g, 40 min./axis, 3 axis andom vibration: 0.15g2 z, 40 min./axis, 2 axis : 15/150 p mphenol s 0/0 fiber optic connectors are used in military and commercial aviation, military vehicles and systems. hey are designed to customer specifications. onsult mphenol erospace for further information. iber Optic errules for I-46 mphenol s proposed I-46 connector provides a reliable high speed connection for the most extreme commercial and military environments. his ruggedized interconnect is among the highest density of connector products on the market. Up to 24 fiber optic channels per ferrule Up to 48 channels per connector 0/0 onnectors with errule iber Optics uggedized roposed I-46 onnectors with errule iber Optics iber Optics for ackplane ystems mphenol is a leader in the design and manufacture of backplane assemblies and enclosures for military and aerospace applications. mphenol ackplane systems provide custom backplane assemblies using high density, ruggedized, board-to-board backplane interconnects. he high technology backplane product offerings include: lectrical backplanes - arge panel sizes with high layer counts, and features such as high aspect ratio plating, small diameter plated-through holes, and controlled impedances Optical backplanes - iber termination with optical ferrules. ibbon cable sorting allows programming flexibility; thus rendering the entire system easily upgradeable. ybrid Optical backplanes - Integrated electrical and optical systems in one discreet package for advanced avionics systems requiring high speed optical/digital signal processing. or more information on mphenol ackplanes consult, mphenol ackplane ystems ivision or mphenol erospace. iber Optic ackplane with errules in onnectors iber Optic ackplane with errules in onnectors plus a ylindrical onnector with I ermini 26

31 I ack and anel onnectors with I 801 ermini mphenol anada offers I 801 fiber optic termini and I termini in all their rectangular connectors. tandard rectangular connector formats include: I 600 I (I ) 58 (I ) 39 (ectangular 38999) he rectangular connectors from mphenol anada are well suited for harsh environmental military avionics applications (58, 27 & 39) as well as commercial aircraft applications (I 600 & I 404). he I 801 fiber optic termini originally designed for commercial aircraft applications has been incorporated into all of these rectangular connector products and applications. I 600 ack and anel onnector with iber Optics 27 eries ack and anel onnector with iber Optics he products features of the I 801 termini include: ferrule diameter 1.25mm genderless termini available in multi-mode or single mode end face finishes in and keyed to ensure anti-rotation alignment sleeves are contained in a separate carrier alignment sleeve carrier is removable to provide easier end face cleaning pull-proof strain relief design crimp contact precision ceramic ferrules and sleeves ensure accurate fiber to fiber alignment standard extraction tool 81969/14-03 lso see page 8 for information on I 801 termini features. Insert 3636 (36) size 16 fiber optic I OI I O I iber Optic Inserts,, & Insert (12) size 16 fiber optic (8) size 8 twinax/ quadrax Insert 1252 (5) size 16 fiber optic (1) size 16 (4) size 12 (2) size 5 coax iber Optic Inserts,, & Insert 1712Q2 (12) size 16 fiber optic (3) size 16 (2) size 8 quadrax ontact mphenol anada for additional information on the products on this page, and also for additional insert patterns available. hone: eries ack and anel onnector with iber Optics

32 iber Optic able ystems for use in multi-channel cylindrical connectors iber Optic ustom able ssembly esign and abrication mphenol s cable assembly expertise dates back to the first industry standard fiber optic connector, over 25 years ago. Our depth of understanding of connector and termini design, and the complete control of connector materials, make mphenol iber Optic cable assemblies one of the best in the industry. mphenol offers a comprehensive line of single mode and multi-mode cable assemblies in a variety of cable configurations. rom simplex jumpers to multi-fiber custom assemblies, mphenol can design and supply all of your cable needs. igh quality polishing processes have been developed to meet and exceed industry standard specifications for insertion loss, return loss and end-face geometry. ll assemblies are designed to intermateability standards for optical and physical performance criteria iber Optic onnectors and ables mphenol can assemble, polish and test many harsh environment and commercial grade connectors including: I /0 I 801 I 801 onnectors and ables xplosion roof mphe-x onnectors and ables onnector and cable materials are extensively inspected prior to assembly. very completed cable assembly receives 100% inspection for both insertion loss and visual defects. Interferometers are used for accurate end-face geometry testing. You specify the optical and mechanical requirements of the cable assembly and mphenol s fiber optic application s engineers will develop an end-to-end interconnect solution. esign creativity, experience and an understanding of harsh environments will ensure a functional and manufacturable design. ee the next page for a guide to selecting and specifying a fiber optic cable assembly iber Optic onnectors with train eliefs, ables and able lamps 28

33 iber Optic able ystems cable designer s guide he following criteria should be considered when specifying a fiber optic cable assembly. You may copy this page and fax it mphenol erospace*. Our design engineers are ready to help meet your custom cable application requirements. I OI Y Y I OI OU Y Y ypical reakout able ssembly shown: onnector ends: I iber Optic am ut eceptacle; and ommercial grade ermini in the connector are size 16 single mode Optical wavelength: 1300 able: vionics grade; 1 ft. length his check list is provided to help ensure a thorough design of a custom fiber optic cable assembly. IO II igh emperature ow emperature alt pray echanical hock echanical ibration urability * ax to , attention iber Optic esign ngineering, mphenol erospace. Or call for further assistance. OO ermini I in ocket I Other onnectors - ylindrical I I 801 onnectors - ectangular ow mating force, ack and anel 64X I-46 ccessories ackshells/train eliefs ealing plugs rotection caps 29 OIO II ssembly ength and olerance Optical Wavelength Other iber ore ize 5/125 single mode 9/125 single mode 50/125 multi-mode 62.5/125 multi-mode 100/140 multi-mode 200/230 multi-mode Other erformance Insertion oss eturn oss able ype ield actical Z reakout istribution vionics I OI Y

34 dditional iber Optic roducts O-II, 28876, and I--O connectors O-II iber Optic onnectors he O-II 4 and 12-channel fiber optic connectors are ideal for military tactical applications as well as other environmentally harsh conditions. his unique connector series is designed and patented by mphenol iber ystems International and is the base line design for the I /16 and /17. he O-II design takes advantage of the latest in fiber optic connectivity technology and is recognized as the industry standard for tactical deployable interconnect. he O-II is the required ground tactical connector for the U rmy WI- (Warfighter Information etwork actical) program. he O-II connector is designed to need little or no maintenance in the field. owever, if field-level repair and cleaning is required, all O-II connectors can be fully field repaired reusing all components with the exception of the termini. It has a removable end-cap to allow direct access to the alignment sleeve and termini. O-II iber Optic onnectors iber Optic onnectors mphenol iber ystems International produces multi-channel fiber optic connectors and backshells for the U avy shipboard requirements. hese connectors are designed to provide superior optical performance in severe environmental and mechanical operating conditions. I backshells feature the robust, yet simple to use Quickloc cable captivation system. ngled physical contact (), custom material, and custom plated connectors are also available. ilitary iber Optic onnectors mphenol iber ystems offers rugged military fiber optic onnectors for deployable and fixed communication systems requirements. arious versions of connectors and adapters are available to meet a broad range of specific needs and system requirements. he I connector is qualified for military applications. his stainless steel connector features a higher spring force, allowing it to meet the shock requirements as specified in I O iber Optic onnectors I s O connectors provide the same robustness with a spring force more consistent with commercial connectors, enabling them to better connect to all other connectors and ancillary electronics iber Optic onnectors I and O iber Optic onnectors I--O, I iber Optic onnectors I offers I--O compliant fiber optic connectors with proven technology and features from existing connector standard of and for the next generation connector (O). hese innovative connectors include genderless contacts and high-density packaging. or more information on the products from mphenol iber ystems International call I--O iber Optic onnectors 30