Inverse pyramid an architecture for Industry 4.0

Transcription

1 Inverse pyramid an architecture for Industry 4.0 Factory WorkUnits Slaves Slaves & Client. Control Units Masters : PLCs CNCs Bridge Masterss Cell Contrlol Motion Control,Plc & CNC«AxesBrain» Masters Codesys TwinCAT AxesBrain LinuxCNC SOEM EtherLab Image analysis«visalgo» MercuroClient Server MercurioServer BigData Scada/HMI IFIX TRACE MODE Scada/HMI Client MES Client ERP Client IBM DropBox Amazon MicroSoft Just in sequence (JIS)

2 Slaves Devices certified by AB & T Digital &Analogic I/O ed Encoders BECKHOFF Drivers/Motors (DCMaster) KOLLMORGEN KOLLMORGEN ELMO WAGO DELTA (Sit) TDE MACNO Couplers slaves RTA EasyCAT AB&T YASKAWA Control Module for Drives / Motors with frequency driving EpoCAT AB&T PANASONIC ABB

3 AB&T srl and IPI4.0 COTS Products for Competences Products Assistance the Bus Commercial EherCAT Developing Products Commisioning Off The WiFi dedicated AB&T for : of the Shelf LoraWAN products CNC, Products AB&T. in Industry 4.0 Automation, enviroments PLC and Images analysis EasyCAT Gate-Mercurio MOTION CONTROL AxesBrain EasyCAT-PRO PLC EasyCAT-HAT IMAGES ANALYSIS VisAlgo EasyCAT_USB MASTER EtherCAT IRCIA EpoCAT -FR-1000 PowerHAT IBR OPC UA Client OPC UA Server Scada/HMI SLAVE EherCAT Integration ProfiNET BigData/Clouds REMAIN OUT OF THE MISSION OF AB&T APPLICATIONS Which are delegated to "IPI4.0 services" REMAIN OUT OF AB&T MISSION FROM DEVELOPING DEDICATED PRODUCTS Which are delegated to "IPI4.0 services"

4 IPI4.0 services Inverse Pyramid Industry 4.0 services "IPI4.0 services" were developed to make "DPI" dedicated third party products in "Industry4.0" using market standards, both in terms of interconnection and control. The second goal of "IPI4.0 services" is to realize applications for the development of both machines Automatic and Processing. The third objective is to develop feasibility studies using the necessary skills without or with graphic simulation. The "IPI4.0 services" are addressed to two realities: the first is towards the business and the second is towards training. Or rather the subjects in the business area are the companies that need the technologies and products to operate in the industry of "Industry 4.0", the second the subjects are the technicians who go hand in hand to acquire the skills required by the market "Industry 4.0". The services thus represents a point of union between companies and job supply highly specialized to operate on the global market. The terms of entry into the business area are: A first group divided into three levels: A) Business membership by annual subscription of 12 monthly payments of 100 Discount 3% on AB & T products, excluding COTS Hourly Time cost of 60 to access "IPI4.0 services" Access to MOTION CONTROL skills and IMAGE ANALYSIS Participation in third-party presentations related to the "Industry 4.0" themes. B) Silver membership by annual subscription of 12 monthly payments of 500 Discount 5% on AB & T products, excluding COTS Hourly cost of 50 to access the "IPI4.0 services" Access to MOTION CONTROL skills, IMAGE ANALYSIS, MASTER EtherCAT and SLAVE EtherCAT Participation in third-party presentations related to the "Industry 4.0" themes. C) Gold membership by annual subscription of 12 monthly payments installments of 1700 Discount 15% on AB & T products, excluding COTS Hourly cost of 45 to access the "IPI4.0 service" Access to all the skills offered by the "IPI4.0 services" Possibility of enrolling internal staff as Friend in training at 500 monthly Free participation in training courses on AB & T S.r.l. Participation in third-party presentations related to the "Industry 4.0" themes.

5 Another group of members are: D) Affiliate member: who wants to open his own business affiliated to "IPI4.0" Through an annual subscription of 12 monthly payments of 200 E) Affiliate partner: for those who want to propose their own related products to the themes of "Industry 4.0" Through an annual subscription of 12 monthly payments of 150 The membership rules in the training area are free, except for Friend in Training, But it requires a personal commitment: Adherents in this area are called Friends. There are also clusters in this area: A) Free Friend: Free Membership: B) Business Friend: For those who put their expertise in "Industry 4.0", to develop applications and products dedicated to third parties. Interested are: Application Companies, free professionals,. C) Friend in formation: The technician is formed on behalf of a gold associated company. Interested are: the staff of Companies to be trained on "Industry 4.0." technologies, students, free professionals,,,,, Monthly subscription of 500 E) Friend in Staff: dedicating his skills to streamline market technologies. Useful to "IPI4.0" than training.

6 Industry 4.0 environment Camera Serial Interface (CSI) SPI inteface Ethernet MasterSlave Display Serial Interface (DSI) LoRaWAN WiFi FPGA SoC PC Arduino Software IDE 2 Shields & SPI Modules Interface Boards PLC & Controllers Control, Image analysis & Connectivity Server SW Application Servers ScadaMercuri o MotionControl Automation Measure Image analysis SCADA & Monitoring Tool IoT ( Internet of Things ) Customer Applications Cloud computing

7 EasyCAT line Slave 1 EasyCAT Shield Arduino 2 EasyCAT PRO SPI Interface General purpose 3 EasyCAT HAT HAT Raspberry 4 EasyCAT USB USB (COMM) FR1000 Slave

8 Features: The EpoCAT FR1000 is a "slave" device to control in frequency / direction mode up to a maximum of 5 motors / drives, 1 analog output for inverter, 2 analog inputs, 20 digital inputs, 8 digital outputs. The connection to the master is made with a RJ45 Ethernet cable Cat 5, the communication protocol is compatible to EtherCAT. The maximum frequency in differential mode is 1MHz. This mode is ideal for the control of drives for brushless motors. The maximum frequency in "single-ended" is 250KHz. This mode is ideal for controlling stepper motor drives. The EpoCAT FR1000 module allows the "MASTER" to interpolate motors / drives controlled in frequency, together, if necessary, to other motors / drives connected directly to the fieldbus EtherCAT. Analog output signal 1-CH 12 bit analog-output +- 10Volt Analog input signal 2-CH 12 bit analog-input 0+10Volt, input impedance 1Mohm, high precision for measuring device 5 Volt low power probe interface 1 source output 5V for precision Switch 1 receive low current, high speed signal from precision Switch Sotfware tested LinuxCNC-RTAI-EtherLab AxesBrain -EtherCAT Master EtherCAT Configurator EtherCAT Conformance Test Tool ( ET 9400 Ver ) Application examples CNC 5-axes also with RTCP solution CNC for laser cutting Measure equipment Motion control in automation applications

9 Machines for special processes 5 Volt digital output signals 5-CH 5Volt for frequency signals pulse. 5-CH 5Volt for direction signals The frequency and direction signals can be in: 1 differential mode (1MHz) 2 single ended positive mode (250KHz) 3 single ended negative mode (250KHz) 5-CH 5Volt for enable/boost signals 24 Volt NPN digital output signals 5-CH DO 24Volt-200mA to enable motor servodrive 1-CH DO 24Volt-200mA to enable inverter servodrive 2-CH DO 24Volt-200mA for general output All 8 output signals 24Volt can be use for general pourpose. 24 Volt active low digital input signals 5-CH DI 24Volt for motor drives OK 1-CH DI 24Volt for inverter drive OK 5-CH DI 24Volt for home microswitch 4-CH DI 24Volt for general pourpose 5-CH DI fast input for motor index (Z) All 20 input signals 24Volt can be use for general pourpose.

10 IBR Industrial BOX Raspberry

11 Gate-Mercurio The workshop machines on the network WiFi Data Management a-serial Line RS232 b-two (2) Digital Input 24 c-slave EasyCAT PRO POWER 24Volt DC

12 AxesBrain Motion Control PLC ISO G-Code( milling cutter, lathe) Features: 1 CNC iso (milling cutter, lathe) Task GP-PLC 3 32 CNC process iso 4 Axis transformation in the plane 5 64 axes (16 interpolated axes) I / O 7 Linear, Quadrature, Matrix Compensation 8 Gantry 9 Anti-collision 10 Electronic Cams 11 Integration with VisAlgo for image processing

13 VisAlgo Image Analysis v VisAlgo Feature library for image recognition and processing

14 RECOGNITION STRATEGIES OF OBJECTS PATTERN MATCHING Inside an image Whatever is sought A description that was previously learned, Even if rotated Compared to the original BLOB ANALYSIS In the picture come Identified by contrast Fi gure of any form, Of which you are able To calculate the center of gravity, The area, the perimeter, the roundness And orientation In the plan EDGE DETECTION It is able to recognize Border edges and from these Get hold of the properties Such as thickness, center, Rays and orientation in the plan

15 IRCIA 1. Industrial Raspberry Codesys Images Analysis