REPAIR PARTS CATALOG FOR SUNNEN 2/4M TUBE HONES

Transcription

1 REPAIR PARTS CATALOG FOR SUNNEN /M TUBE HONES MODELS: HTA-00 & HTA-00 THIS CATALOG COVERS THE ABOVE MODEL WITH THE FOLLOWING SERIAL NO. 00 & UP. SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. SUNNEN PRODUCTS COMPANY 790 MANCHESTER ROAD ST. LOUIS, MO 6, U.S.A. PHONE: X-HTA-0

2 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. ii

3 INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 7 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts:. The part number and description of each part desired, obtained from this parts catalog.. The quantity of each part desired.. The voltage, frequency and phase, when ordering electrical parts.. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS PARTS LIST Step. Locate desired part on illustration. Note item number. Step. Locate item number in the parts list. Step. If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step. If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY PART NUMBER AND DESCRIPTION NOT by item number. NOTE: In this manual, parts may be followed by (For CE Machines) or (For Non-CE Machines) to denote domestic machines from exported machines. The CE version is constructed to meet the requirements of the European market, and is available to any customer. Step. 5 7 Step. Step. Step. ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION MVH-99A...Spindle Cap includes PHSM-05...Screw (M6 x x 6 SHCS) PHW-5...Washer (M6) MVH-...Inner Spindle Nose PEM-870A...Cable Carrier includes 5 PEM-87...Cable Carrier Bracket 6 PEM87...Cable Carrier Bracket 7 PHSM Screw (M x 0,5 x 5mm FHCS) iii

4 GENERAL INFORMATION The Sunnen equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to :0 PM Central Time. Emergency breakdown support is available on a hour / 7 day basis. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. Have Model Number and Serial Number printed on your equipment Specification Nameplate. Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). Use of any optional devices/equipment between the Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: Sunnen Industrial Customer Service toll free at: Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: or sunnen@sunnen.com NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan:. Always ground yourself when handling sensitive components or assemblies.. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges.. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE iv

5 SUNNEN LIMITED PRODUCT WARRANTY Sunnen Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired (if possible) at customer's request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc). Damages resulting from but not limited to: Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point) Incorrect installation including improper lifting, dropping and/or placement Incorrect electric power (beyond +/- 0% of rated voltage) including intermittent or random voltage spikes or drops Incorrect air supply volume and/or pressure and/or contaminated air supply Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) Storm, lightning, flood or fire damage Failure to perform regular maintenance as outlined in SPC manuals Improper machine setup or operation causing a crash to occur Misapplication of the equipment Use of non-spc machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration Incorrect software installation and/or misuse Non-authorized customer installed electronics and/or software Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. v

6 SAFETY INSTRUCTIONS READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine. Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing this equipment. DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions. Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or Technical Services Representative. DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. Indicates CE version ONLY. DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. vi

7 CONTENTS Introduction... iii How To Order... iii How To Use This Parts List... iii General Information... iv ESD Prevention Review... iv Limited Product Warranty... v Sunnen Software License Agreement... v General Safety Instructions... vi Contents... TUBE HONE -A 000mm Tube Hone (HTA00)... -B 000mm Tube Hone (HTA00) C 000mm Carriage Base Assembly (HTA050)... COMPONENTS -A Carriage Assembly (HTA555) B Floating Bearing Bracket (HTA560)... -C Tensioning Belt Assembly (HTA575)... -D Workpiece Fixture Assembly (HTA950) E V-Wedge Chain Clamp Assembly (HTA9550) F V-Wedge Chain Clamp Assembly (HTA9570) G Splash Guard Assembly (HTA880) H Splash Guard Assembly (HTA885) I Base Electrical Enclosure Assembly (HTA550)... -J Operator Console Panel (HTA565)... -K Operator Console Panel (HTA565CE) L Safety Arch Assembly (HTA55) M Autotension Feed Assembly (HTA975) N Upper Feed Assembly (HTA90)... COOLANT TANK -A Coolant System Assembly (HTA7500)... ELECTRICAL -A Base Electrical Panel (HTA5505) B Braking Resistor Assembly (HTA5050)... 8 ACCESSORIES & OPTIONAL EQUIPMENT 5-A ANR Hone Head Unit w/hta-mps Driveshaft B ANR Hone Head Unit w/hta-anr Driveshaft C ANR-Style Hone Head Unit... 5 PAGE SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. Copyright 0 by Sunnen Products Company Printed in U.S.A. Page

8 SECTION I - TUBE HONE HTA00- FIGURE -A 000mm TUBE HONE ( of ) Page

9 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -A ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA00_ Ref...000mm Tube Hone ( of ) includes CK8...Pipe Hex Bushing (/" X /") F57...Palm Grip With Stub Knob F697...Hose Barb (/") F Pipe Nipple (/") 5 HTA00...Workpiece Base (000mm) 6 HTA067...Rail Support 7 HTA Shaft Support 8 HTA09...Shaft (5mm) 9 HTA0...Drain Screen 0 HTA568...Rail Switch HTA569...Trip Dog Body HTA57...Linear Bushing Stop HTA57...Rail Guard PHM87...Hose Clamp (/" to 9/") 5 PHN Nut, Hex Jam (M8 x,0) 6 PHNM6 6...Nut, Self Clinching (M6 x,0) 7 PHNM6...Nut, Hex (M6 x,0) 8 PHNM67...Nut, Insert (M8 x,8) 9 PHNM8 6...Insert, Knurled Rivet Nut (M6 x,0 ) 0 PHP5...Roll Pin (/ x 5/8) PHSM7 6...Screw (M5 x 0,8 x 8mm BSHCS) PHSM Screw (M8 x,5 x 0mm SHCS) PHSM Screw (M6 x,0 x 0mm BSHCS) PHSM Screw (M8 x,5 x 55mm SHCS) 5 PHSM Screw (M8 x,5 x 0mm SHCS) 6 PHWM07...Lockwasher (M8) 7 PHWM Flatwasher (M8) 8 PHWM Lockwasher (M6) 9 PHWM50...Washer, Fender, M6) 0 PHWM5 6...Flatwasher (M6) PPP0...Pipe Tee (/") N/S indicates Not Shown (Parts continued on next page) Page

10 SECTION I TUBE HONE HTA00- FIGURE -A 000mm TUBE HONE ( of ) Page

11 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -A ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA00_ Ref...000mm Tube Hone ( of ) includes HTA09...End Cap Angle HTA07...Linear Set HTA08...Belt With Steel Tension Members (,9 Meter Length) HTA555...Carriage Assembly (see Fig. -A) 5 HTA569...Rail Support 6 HTA57...Rail Support 7 HTA57...Rail Support 8 HTA575...Tensioning Belt Assembly (see Fig. -C) 9 HTA579...Trip Dog Boot 0 HTA555...Cover HTA975...Autotension Feed Assembly (see Fig. -M) PEC80...Strain Relief Connector PES808...Roller Limit Switch PHNM 6...Nut, Insert (M0 x,8) 5 PHNM6 7...Nut, Self Clinching (M6 x,0) 6 PHNM67...Nut, Insert (M8 x,8) 7 PHP5...Roll Pin (/ x ) 8 PHSM5 8...Screw (M x,75 x 5mm SHCS) 9 PHSM5 7...Screw (M6 x,0 x 6mm FSHCS) 0 PHSM Screw (M8 x,5 x 5mm SHCS) PHSM5...Screw (M6 x,0 x 6mm BSHCS) PHSM96...Screw (M x 0,7 x 5mm SHCS) PHSM96...Screw (M6 x,0 x 5mm SHCS) PHSM965...Screw (M8 x,5 x 0mm SHCS) 5 PHWM509...Lockwasher (M6) 6 PHWM58...Lockwasher (M) 7 PHWM5...Flatwasher (M6) 8 PHWM Lockwasher (M8) 9 PPPM59...Grease Fitting (5 Deg) 0 PPPM Male Connector N/S indicates Not Shown (Parts continued on next page) Page 5

12 SECTION I TUBE HONE HTA00- FIGURE -A 000mm TUBE HONE ( of ) Page 6

13 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -A ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA00_ Ref...000mm Tube Hone ( of ) includes HL97...Screw (M6 x,0 x 0mm BSHCS) HTA09...End Cap Angle HTA079...E-Chain Support Bracket HTA58...Trip Dog Body 5 HTA577...E-Chain Support Bracket Cup 6 HTA578...E-Chain Support Bracket Cup 7 HTA555...Cover 8 PEC00...M50 Conduit Bulkhead (Bag Of 0) 9 PEM09...Cable Carrier 0 PEM050...Cable Carrier Bracket Set PHM6...Nozzle PHM Flexible Hose Segment PHM6...Quick Positioning Cam Handle, Aluminum PHM8...Valve 5 PHNM6 9...Nut, Self Clinching (M6 x,0) 6 PHNM67...Nut, Insert (M8 x,8) 7 PHNM8...Insert, Knurled Rivet Nut (M6 x,0 ) 8 PHSM5 7...Screw (M6 x,0 x 6mm FSHCS) 9 PHSM5...Screw (M6 x,0 x 6mm BSHCS) 0 PHSM Screw (M6 x,0 x 0mm BSHCS) PHWM Lockwasher (M6) PHWM5 5...Flatwasher (M6) PPP570...Hose Nipple PPP66...Pipe Nipple (/") N/S indicates Not Shown (Parts continued on next page) Page 7

14 SECTION I TUBE HONE HTA00- FIGURE -A 000mm TUBE HONE ( of ) Page 8

15 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -A ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA00_ Ref...000mm Tube Hone ( of ) includes HTA55...Safety Arch Assembly (see Fig. -L) HTA550...Base Electrical Enclosure Assembly (see Fig. -I) HTA Coolant System Assembly, 55 Gallon (see Fig. -A) HTA880...Splash Guard Assembly (see Fig. -G) 5 HTA885...Splash Guard Assembly (see Fig. -H) 6 HTA950...Workpiece Fixture Assembly (see Fig. -D) 7 PHN98...Nut, Hex Jam (M8 x,0) 8 PHNM67...Nut, Insert (M8 x,8) 9 PHSM959...Screw (M8 x,5 x 6mm SHCS) 0 PHWM07...Lockwasher (M8) PHWM Flatwasher (M8) PPP98...Pipe Nipple (-/") N/S indicates Not Shown (Parts continued on next page) Page 9

16 SECTION I TUBE HONE HTA00- FIGURE -B 000mm TUBE HONE ( of ) Page 0

17 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -B ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA00_ Ref...000mm Tube Hone ( of ) includes HTA00...Workpiece Base (000mm) HTA050...Carriage Base Assembly (000mm) (see Fig. -A) HTA55...Safety Arch Assembly (see Fig. -L) HTA Coolant System Assembly (55 Gal) (see Fig. -A) 5 HTA880...Splash Guard Assembly (see Fig. -G) 6 HTA885...Splash Guard Assembly (see Fig. -H) 7 HTA975...Autotension Feed Assembly (see Fig. -M) 8 HTA950...Workpiece Fixture Assembly (see Fig. -D) 9 HTA550...Base Electrical Enclosure Assembly (see Fig. -I) N/S indicates Not Shown (Parts continued on next page) Page

18 SECTION I TUBE HONE HTA00- FIGURE -B 000mm TUBE HONE ( of ) Page

19 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -B ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA00_ Ref...000mm Tube Hone ( of ) includes HL97...Screw (M6 x,0 x 0mm BSHCS) HTA00...Workpiece Base (000mm) HTA050...Carriage Base Assembly (000mm) (see Fig. -D) HTA078...Workspace Union Bracket 5 HTA555...Cover 6 PHNM Nut, Insert (M8 x,8) 7 PHSM Screw (M8 x,5 x 6mm SHCS) 8 PHWM Flatwasher (M8) N/S indicates Not Shown (Parts continued on next page) Page

20 SECTION I TUBE HONE HTA050- FIGURE -C 000mm WORKSPACE BASE ASSEMBLY ( of ) Page

21 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -C ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA050_...000mm Carriage Base Assembly ( of ) includes F60...Ball Valve F79...Coupling Reducer F57...Palm Grip With Stub Knob HTA00...Workspace Base (000mm) 5 HTA066...Rail Support 6 HTA067...Rail Support 7 HTA07...Shaft (5mm Dia) 8 HTA Shaft Support 9 HTA0...Drain Screen 0 HTA568...Rail Switch HTA569...Trip Dog Body HTA57...Linear Bushing Stop HTA57...Rail Guard PHN Nut, Hex Jam (M8 x,0) 5 PHNM6...Nut, Self Clinching (M6 x,0) 6 PHNM6...Nut, Hex (M6 x,0) 7 PHNM67...Nut, Insert (M8 x,8) 8 PHNM8...Insert, Knurled Rivet Nut (M6 x,0) 9 PHP5 8...Roll Pin 0 PHSM7...Screw (M5 x 0,8 x 8mm BSHCS) PHSM Screw (M8 x,5 x 0mm SHCS) PHSM76...Screw (M6 x,0 x 0mm BSHCS) PHSM775...Screw (M8 x,5 x 55mm SHCS) PHSM Screw (M8 x,5 x 0mm SHCS) 5 PHWM Lockwasher (M8) 6 PHWM50...Flatwasher (M8) 7 PHWM509...Lockwasher (M6) 8 PHWM50...Washer, Fender (M6) 9 PHWM5...Flatwasher (M6) 0 PPP0...Pipe Nipple (") PPP787...Pipe Plug (/ NPT) N/S indicates Not Shown (Parts continued on next page) Page 5

22 SECTION I TUBE HONE HTA050- FIGURE -C 000mm WORKSPACE BASE ASSEMBLY ( of ) Page 6

23 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -C ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA050_...000mm Carriage Base Assembly ( of ) includes F60...Ball Valve F79...Coupling Reducer HTA07...Linear Set HTA08...Belt With Steel Tension Members (,9 Meter Length) 5 HTA555...Carriage Assembly 6 HTA569...Rail Support 7 HTA57...Rail Support 8 HTA57...Rail Support 9 HTA575...Autotension Feed Assembly (see Fig. -C) 0 HTA579...Trip Dog Boot PEC80...Strain Relief Connector PES808...Roller Limit Switch PHN98...Nut, Hex Jam (M8 x,0) PHNM 6...Nut, Insert (M0 x,8) 5 PHP5...Roll Pin 6 PHSM5 8...Screw (M x,75 x 5mm SHCS) 7 PHSM Screw (M8 x,5 x 5mm SHCS) 8 PHSM96...Screw (M x 0,7 x 5mm SHCS) 9 PHSM96...Screw (M6 x,0 x 5mm SHCS) 0 PHSM965...Screw (M8 x,5 x 0mm SHCS) PHWM07...Lockwasher (M8) PHWM50...Flatwasher (M8) PHWM509...Lockwasher (M6) PHWM58...Lockwasher (M) 5 PHWM5...Flatwasher (M6) 6 PHWM Lockwasher (M8) 7 PPP0...Pipe Nipple (") 8 PPPM59...Grease Fitting (5 Deg.) 9 PPPM Male Connector N/S indicates Not Shown (Parts continued on next page) Page 7

24 SECTION I TUBE HONE SEE DETAIL B SEE DETAIL A DETAIL A DETAIL B HTA050- FIGURE -C 000mm WORKSPACE BASE ASSEMBLY ( of ) Page 8

25 SECTION I TUBE HONE PARTS LIST COVERING FIGURE -C ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA050_...000mm Carriage Base Assembly ( of ) includes F60...Ball Valve F79...Coupling Reducer HL Screw (M6 x,0 x 0mm BSHCS) HTA09...End Cap Angle 5 HTA079...E-Chain Support Bracket 6 HTA576...E-Chain Support Bracket 7 HTA577...E-Chain Support Bracket Cup 8 HTA578...E-Chain Support Bracket Cup 9 HTA550...Base Electrical Enclosure Assembly (see Fig. -J) 0 HTA555...Cover PEC00...M50 Conduit Bulkhead (Bag Of 0) PEM Cable Carrier PEM050...Cable Carrier Bracket Set PHN98...Nut, Hex Jam (M8 x,0) 5 PHNM Nut, Self Clinching (M6 x,0) 6 PHNM67...Nut, Insert (M8 x,8) 7 PHNM8...Insert, Knurled Rivet Nut (M6 X,0) 8 PHSM5...Screw (M6 x,0 x 6mm FSHCS) 9 PHSM5...Screw (M6 x,0 x 6mm BSHCS) 0 PHSM Screw (M6 x,0 x 0mm BSHCS) PHSM959...Screw (M8 x,5 x6mm SHCS) PHWM07...Lockwasher (M8) PHWM Flatwasher (M8) PHWM Lockwasher (M6) 5 PHWM5 0...Flatwasher (M6) 6 PPP98...Pipe Nipple (-/") 7 PPP0...Pipe Nipple (") N/S indicates Not Shown (Parts continued on next page) Page 9

26 Page 0 FIGURE -A CARRIAGE ASSEMBLY HTA555 SECTION II - COMPONENTS

27 SECTION II COMPONENTS PARTS LIST COVERING FIGURE -A ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA555...Carriage Assembly includes F596...Washer, Reducing (-/" x /") F8...Grip Cord (90 Deg) HTA0...Coupler HTA...Bearing 5 HTA...Armature Plate 6 HTA5...Brake Bracket Assembly 7 HTA0...Brake Plate Assembly 8 HTA560...Floating Bearing Bracket (see Fig. -B) 9 HTA568...Motor Rail Mount 0 HTA556...Cable Tray HTA800...Coupling Cover HTA80...Brake Shield PEM0...Brake Magnet Coil (V) PEM06...Brake Coil Terminal Insulator 5 PHM69...Gear Reducer 6 PHNM...Nut, Insert (M0 x,8) 7 PHNM5...Nut, Insert (M X,8) 8 PHNM6 6...Nut, Self Clinching (M6 x,0) 9 PHNM Nut, Insert (M8 x,8) 0 PHSM05...Screw (M6 x,0 x 6mm SHCS) PHSM8...Screw (M0 x,5 x 0mm SHCS) PHSM9 7...Screw (M0 x,5 x 5mm SHCS) PHSM Screw (M8 x,5 x 0mm SHCS) PHSM50...Screw (M6 x,0 x mm BSHCS) 5 PHSM Screw (M x 0,7 x 0mm SHCS) 6 PHSM555...Screw (M8 x,5 x mm SHCS) 7 PHSM Screw (M8 x,5 x 6mm HHCS) 8 PHW60...Washer (.75 x.750 x.00) 9 PHWM Lockwasher (M8) 0 PHWM Flatwasher (M8) PHWM509...Lockwasher (M6) PHWM Flatwasher (M) PHWM58...Flatwasher (M6) PHWM5...Flatwasher (M8) 5 PHWM5...Flatwasher (M6) 6 PMO00...Motor, hp AC N/S PHSM57...Screw (M8 x,5 x 60mm SHCS) N/S PHWM5...Lockwasher (M0) N/S indicates Not Shown (Parts continued on next page) Page

28 Page FIGURE -B FLOATING BEARING BRACKET HTA560 SECTION II COMPONENTS

29 SECTION II COMPONENTS ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -B DESCRIPTION - HTA560 Ref....Floating Bearing Bracket includes HTA509...Pulley HTA56...Pulley Shaft HTA59...Belt Pulley HTA5...Pulley 5 HTA55...Carriage 6 HTA55...Bracket Plate 7 HTA55...Bracket Plate 8 HTA56...Pulley Housing Cap 9 HTA56...Pulley Housing Wall 0 PBR 5...Bearing PHM88...Gearbox PHSM5 6...Screw (M6 x,0 x 50mm SHCS) PHSM5...Screw (M8 x,5 x 0mm FSHCS) PHSM5...Screw (M6 x,0 x 0mm SHCS) 5 PHSM57...Screw (M8 x,5 x 60mm SHCS) 6 PHSM5...Screw (M6 x,0 x 6mm BSHCS) 7 PHSM607...Screw (M6 x,0 x 0mm SHCS) 8 PHSM780...Screw (M0 x,5 x 0mm SHCS) 9 PHSM809...Screw (M x,75 x 80mm SHCS) 0 PHSM966...Screw (M6 x,0 x 5mm SHCS) PHWM Lockwasher (M5) PHWM Lockwasher (M6) PHWM Flatwasher (M6) PHWM5...Lockwasher (M0) 5 PHWM5...Flatwasher (M0) 6 PHWM5 8...Flatwasher (M6) 7 PMO000...Servo Motor With Resolver 8 PPPM7...Grease Fitting N/S indicates Not Shown Page

30 SECTION II COMPONENTS HTA575 Page FIGURE -C AUTOTENSION FEED ASSEMBLY

31 SECTION II COMPONENTS ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -C DESCRIPTION - HTA575 Ref....Tensioning Belt Assembly includes HTA57...Rail Support HTA57...Rail Support HTA576...Tensioning Rod HTA577...Tube 5 HTA578...Spacer 6 HTA579...Coupler 7 HTA58...Rail Support 8 HTA58...Oil Splash Cover 9 HTA58...Rail Support 0 PHNM09...Nut, Hex (M6 x,0) PHP5...Roll Pin PHSM7...Screw (M8 x,5 x 5mm SHCS) PHSM85...Screw (M8 x,5 x 0mm SHCS) PHSM50...Screw (M6 x,0 x mm BSHCS) 5 PHWM509...Lockwasher (M6) 6 PHWM5...Flatwasher (M6) 7 PSP9...Compression Spring N/S indicates Not Shown Page 5

32 SECTION II COMPONENTS HTA950 ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -D DESCRIPTION - HTA950 Ref....Fixture Assembly includes HTA Locking Nut HTA955...Fixture Support HTA958...Fixture Clamp HTA950...Screw Assembly 5 HTA Vee Wedge Chain Clamp Assembly (see Fig. -E) 6 HTA Vee Wedge Chain Clamp Assembly (see Fig. -F) 7 PHNM06...Nut, Hex (M x,75) 8 PHSM5...Screw (M x,75 x 55mm SHCS) 9 PHSM55...Screw (M X.,75 X 90mm SHCS) 0 PHWM08...Lockwasher (M) PHWM Flatwasher (M) STH9...Fixture Bolt Spacer N/S indicates Not Shown FIGURE -D FIXTURE ASSEMBLY Page 6

33 SECTION II COMPONENTS SECTION A-A HTA9550 FIGURE -E V-WEDGE CHAIN CLAMP ASSEMBLY PARTS LIST COVERING FIGURE -E ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA9550 Ref....V-Wedge Chain Clamp Assembly includes HTA956...Nut Block HTA956...Tension Pin HTA Vise Screw HTA Handle 5 HTA Chain Assembly 6 HTA Vee Wedge Weldment 7 PHP06...Hitch Pin 8 PHP8...Roll Pin (5/ x ) 9 PHSM8...Screw (M0 x,5 x 0mm SHCS) 0 PHSM55...Screw (M8 x,5 x 5mm SHCS) PHSM76...Screw (M8 x,5 x 6mm SHCS) PHSM985...Screw (M0 x,5 x 0mm SHCS) PHWM50...Flatwasher (M8) PHWM567...Flatwasher (M0) N/S indicates Not Shown Page 7

34 SECTION II COMPONENTS HTA9570 ITEM NO. ORDER BY PART NUMBER N/S indicates Not Shown QTY. FIGURE -F V-WEDGE CHAIN CLAMP ASSEMBLY PARTS LIST COVERING FIGURE -F DESCRIPTION - HTA9570 Ref....V-Wedge Assembly includes HTA Vee Wedge Weldment PHP06...Hitch Pin PHSM8...Screw ( M0 x,5 x 0mm SHCS) PHWM567...Flatwasher (M0) Page 8

35 SECTION II COMPONENTS FIGURE -G SPLASH GUARD ASSEMBLY - MACHINE END HTA880 ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -G DESCRIPTION - HTA880 Ref....Splash Guard Assembly - Machine End includes ECA795...Handle HTA867...Cover Support Bracket HTA870...Cover Assembly Weldment PHNM07...Nut, Hex (M6 x,0) 5 PHSM Screw (M6 x,0 x 6mm SHCS) 6 PHSM79...Screw (M6 x,0 x mm BSHCS) 7 PHWM5...Flatwasher (M6) N/S indicates Not Shown Page 9

36 SECTION II COMPONENTS FIGURE -H SPLASH GUARD ASSEMBLY - TOOL END HTA885 ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA885 Ref....Splash Guard Assembly - Tool End includes ECA795...Handle HTA867...Cover Support Bracket HTA875...Cover Assembly Weldment PHNM07...Nut, Hex (M6 x,0) 5 PHSM Screw (M6 x,0 x 6mm SHCS) 6 PHSM79...Screw (M6 x,0 x mm BSHCS) 7 PHWM5...Flatwasher (M6) N/S indicates Not Shown PARTS LIST COVERING FIGURE -H Page 0

37 NOTES SECTION II COMPONENTS Page

38 SECTION II COMPONENTS Page FIGURE -I HTA BASE ELECTRICAL ENCLOSURE ASSEMBLY HTA550

39 SECTION II COMPONENTS ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA550 Ref....HTA Base Electrical Enclosure Assembly includes mm Polyethylene Conduit, Black CK67...Enclosure Hinge Half CK68...Print Holder HBS6...Hold Down Bracket 5 HBS6...Clip Bolt 6 HBS66...Clip Spring 7 HTA Braking Resistor Box (see Fig. -B) 8 HTA55...Electrical Box Swivel Extension 9 HTA560...Electrical Box Swivel Weldment 0 HTA565...Operator Console (see Fig. -J) HTA Main Electrical Panel (see Fig. -A) HTA555...Base Electrical Panel HTA550...Door Weldment HTA555...Enclosure Tube Weldment 5 HTA556...Enclosure Tube Support Plate 6 HTA558...Resistor Shield 7 HTA555...Tray Assembly 8 KN...Drivescrew (#0 X /6, Round Head, Type U) 9 PEC96...Housing, Bulkhead Mount 0 PEC98...Female Insert PEC00...M50 Conduit Bulkhead (Bag of 0) PEM99...Disconnect Shaft PEM99...Pistol Handle PHNM Nut, Hex (M6 x,0) 5 PHNM9...Nut, Hex (M0 x,5) 6 PHNM 0...Nut, Insert (M0 x,8) 7 PHNM9...Nut, Insert (M x,8) 8 PHS5...Screw (#0- x /8 BSHCS) 9 PHSM 0...Screw (M0 x,5 x 6mm FSHCS) 0 PHSM550...Screw (M x 0,5 x 8mm SHCS) PHSM965...Screw (M8 x,5 x 0mm SHCS) PHSM966...Screw (M6 x,0 x 5mm SHCS) PHWM07...Lockwasher (M8) PHWM50...Flatwasher (M8) 5 PHWM509...Lockwasher (M6) 6 PHWM58...Flatwasher (M6) 7 PHWM5...Lockwasher (M0) 8 PHWM5...Flatwasher (M0) 9 PNP0...Electrical Specification Plate N/S CBL776...Servo Supply Cable, 0M N/S CBL777...Drive Clip Cable, 0M N/S CBL778...HTA00 Cable Set N/S indicates Not Shown PARTS LIST COVERING FIGURE -I Page

40 SECTION II COMPONENTS 5 PB PB PB PB BACK VIEW SECTION A-A Page FIGURE -J HTA OPERATOR CONSOLE HTA565

41 SECTION II COMPONENTS ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA565 Ref....HTA Operator Console includes HTA566...Console Weldment HTA567...Display Screen Support Tube PED50...Touchscreen, Siemens MP77 6 Inch PEM96...Mounting Collar, Die Cast 5 PEM966...Push Button Cap, Flush Green 6 PEM968...Push Button Cap, Extended Red 7 PES6...Contact, No. Screw Term. 8 PES68...Contact, Nc, Screw Terminal 9 PES65...Pushbutton Head W/O Cap 0 PES655...Pushbutton, Red Mushroom PES800...Joystick PHSM5...Screw (M6 x,0 x 0mm shcs) PHSM75...Screw (M6 x,0 x 0mm PPHMS) PHW65...Flatwasher (.8 Id x.5 Od x.00 Thk) 5 PHW99...Nylon Retaining Washer 6 PHWM509...Lockwasher (M6) 7 PHWM58...Flatwasher (M6) 8 PNP99...Electrical Decal 9 PNP...Safety Glass Label 0 PNP5...Hta Control Panel Overlay ft...Gasket, Neoprene N/S indicates Not Shown PARTS LIST COVERING FIGURE -J Page 5

42 SECTION II COMPONENTS PB 5PB PB PB PB BACK VIEW SECTION A-A HTA565CE FIGURE -K HTA OPERATOR CONSOLE, CE Page 6

43 SECTION II COMPONENTS ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA565CE Ref....HTA Operator Console, CE includes HTA566...Console Weldment HTA567...Display Screen Support Tube PED50...Touchscreen, Siemens MP77 6 Inch PEM96...Mounting Collar, Die Cast 5 PEM966...Push Button Cap, Flush Green 6 PEM968...Push Button Cap, Extended Red 7 PES6...Contact, No. Screw Term. 8 PES Contact, Nc, Screw Terminal 9 PES65...Pushbutton Head W/O Cap 0 PES655...Pushbutton, Red Mushroom PES800...Joystick PHSM5...Screw (M6 x,0 x 0mm shcs) PHSM75...Screw (M6 x,0 x 0mm PPHMS) PHW65...Flatwasher (.8 Id x.5 Od x.00 Thk) 5 PHW99...Nylon Retaining Washer 6 PHWM509...Lockwasher (M6) 7 PHWM58...Flatwasher (M6) 8 PNP99...Electrical Decal 9 PNP...Safety Glass Label 0 PNP5...Hta Control Panel Overlay PES659...Key Lock ft...Gasket, Neoprene N/S indicates Not Shown PARTS LIST COVERING FIGURE -K Page 7

44 Page 8 SECTION II COMPONENTS FIGURE -L SAFETY ARCH ASSEMBLY HTA55

45 SECTION II COMPONENTS ITEM NO. ORDER BY PART NUMBER QTY. DESCRIPTION - HTA55 Ref....Safety Arch Assembly includes ECA795...Handle HTA08...Tool Safety Arch HTA09...Latch Hook HTA0...Holder Support 5 HTA08...Right Side Handle Cover 6 HTA09...Oil Splash Cover 7 HTA0...Set Collar 8 HTA06...Handle Cover 9 HTA5...Tube Holder 0 HTA57...Safety Tool Arch Support HTA58...Holder Support HTA5...Holder Support PES809...Roller Plunger Limit Switch PHNM0...Nut, Hex (M x 0,7) 5 PHNM6 8...Nut, Self Clinching (M6 x,0) 6 PHNM67...Nut, Insert (M8 x,8) 7 PHNM87...Locknut (M6 x,0) 8 PHNM507...Nut, Hex (M8 x,5) 9 PHSM05...Screw (M6 x,0 x 6mm SHCS) 0 PHSM 6...Screw (M6 x,0 x 0mm HHCS) PHSM66...Screw (M6 x,0 x 6mm SHSS) PHSM5...Screw (M0 x 0mm w/m8 x,5 Thread SHSS) PHSM598...Screw (M8 x,5 x 5mm HHCS) PHSM607...Screw ( M6 x,.0 x 0mm SHCS) 5 PHSM76...Screw (M8 x,5 x 75mm HHCS) 6 PHSM96...Screw (M x 0,7 x 5mm SHCS) 7 PHSM987...Screw (M0 x 60mm w/m8 x,5 Thread SHSS) 8 PHW5...Flatwasher (M6) 9 PHWM07...Lockwasher (M8) 0 PHWM Lockwasher (M6) PHWM5...Flatwasher (M5) PHWM5...Flatwasher (M8) PHWM56...Washer, Fender, M8) PHWM59...Flatwasher (M8) 5 PHWM5 6...Flatwasher (M6) N/S indicates Not Shown PARTS LIST COVERING FIGURE -L Page 9

46 SECTION II COMPONENTS HTA975 Page 0 FIGURE -M REMOTE STONE FEED CONTROL HONE

47 SECTION II COMPONENTS ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -M DESCRIPTION - HTA975 Ref....Autotension Feed Assembly includes AN60...Extension Coupler ANR0...Feed Clutch CK88...Flatwasher F00...Ring Snap 5 HTA08...Yoke 6 HTA0...Feed Shaft Assembly 7 HTA90...Upper Feed Assembly (see Fig. -C) 8 JNR...Flatwasher 9 MPS75...U Joint Assembly 0 MPS85...Universal Ring Assembly MPS0...Input Yoke MPS5...Universal Cover MSN Screw (#0- X 5/8 SHCS) PBR...Inner Race (Bushing) 5 PHS5...Screw (5/6- X BSHCS) N/S indicates Not Shown Page

48 SECTION II COMPONENTS HTA90 ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -N - HTA90 Ref....Upper Feed Assembly includes ANR5...Carriage Assembly ANR5...Feed Shaft Assembly ANR5...Sun Gear ANR...Gear 5 ANR...Gear 6 ANR55...Drive Head Assembly 7 G9SF...Pin 8 HTA95...Hand Wheel Assembly 9 MSN77...Screw (#0- x 5/8 SHCS) N/S indicates Not Shown FIGURE -N UPPER FEED ASSEMBLY DESCRIPTION Page

49 NOTES SECTION II COMPONENTS Page

50 SECTION III - COOLANT TANK HTA7500 Page FIGURE -A COOLANT TANK ASSEMBLY

51 SECTION III COOLANT TANK ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -A DESCRIPTION - HTA7500 Ref....Coolant Tank Assembly includes CK9...Hose Clamp F50...Pipe Nipple (/NPT) HTA706...Screen HTA700...Coolant Inlet Weldment 5 HTA707...Roll Bar 6 HTA70...Filter Paper Tray 7 HTA706...Rollup Bar 8 HTA750...Coolant Tank Weldment 9 HTA756...Tank Cover 0 PEC80...Strain Relief Connector PEC8... Pole Receptacle PEM87...Hose Clamp PFC05...Liquid Level Guage PFC...Filter Paper 5 PHM6...Caster 6 PHM66...Clamp Collar 7 PHM67...Clamp Collar, Set Screw Shaft 8 PHM68...Knob 9 PHNM0 6...Nut, Hex (M8 x,5) 0 PHSM5...Screw (M6 x,0 x 0mm SHCS) PHSM Screw (M8 x,5 x 6mm BSHCS) PHWM Lockwasher (M8) PHWM509...Lockwasher (M6) PMO7...Immersion Pump With Motor 5 PPP58...Hose Barb 6 PPP6...Pipe Nipple (/") 7 PPP756...Check Valve (/") 8 PPP785...Hose Barb (/ NPT) N/S indicates Not Shown Page 5

52 SECTION IV - ELECTRICAL Page 6 FIGURE -A ELECTRICAL ENCLOSURES ( METER)

53 SECTION IV ELECTRICAL ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -A DESCRIPTION - HTA5005 Ref....Electrical Enclosures includes HTA Electrical Subpanel PED79...Control Unit, Sinamics Cu05dp Not Used PED5...Power Module A, Sinamics Pm0 5 PEC6...Profibus Connector 6 PED60...Sinamics G0 Power Module PM0 Without Filter 7 PED6...Sinamics G0 Control Unit CU0s DP-F S-Type 8 HTA Mounting Plate 9 F750...Small End Fuse GY Cover Section 0 PED788...Power Supply, Phase Input V 0A PED788...Power Supply, Phase Input V 0A PES685...Disconnect 0A PET55...Protective Earth Gnd PED6...Rfi/Emi Ac Line Filter - 500V, 8A 5 PEM Pole 6mm Block 6 PEM Pole 6mm Ground Block 7 PEM Ultrasafe Class CC Fuseholder 8 PED79...Power Supply for V Brake 9 PES5...Manual Motor Starter Protector 0 PES7...Auxiliary Contact F505...Jumper Bar DRB008...Din Rail DRB075...Din Rail WDB05...Wiring Duct (5mm) 5 WCB05...Wiring Duct Cover (5mm) 6 WDA05...Wiring Duct (5mm) 7 WCA05...Wiring Duct Cover (5mm) 8 WDA085...Wire Duct 9 WCA085...Wiring Duct Cover 0 WDA00...Wiring Duct (0mm ) WCA00...Wiring Duct Cover (0mm) WDA Wire Duct B & E WCA Wiring Duct Cover WDA055...Wiring Duct (55mm) 5 WCA055...Wiring Duct Cover 6 DRB Din Rail 7 PEM9...Bus Bar (CE Machines ONLY) 8 PED7...Diode for DC Contactor Coil (CE Machines ONLY) 9 PES70...DC Contactor Coil, V 9A N/S CBL778...Cable Set N/S indicates Not Shown Page 7

54 SECTION IV ELECTRICAL HTA5050 Page 8 FIGURE -B BRAKING RESISTOR ASSEMBLY

55 SECTION IV ELECTRICAL ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE -B DESCRIPTION - HTA5050 Ref....Braking Resistor Assembly includes EC809...Bus Bar EC566...Braking Resistor Cover EC567...Braking Resistor Holder KN6 8...Lockwasher, #0, Plain 5 PEC0...Connector Cndt W/Lknut 6 PED5...Resistor, 00 Ohm, 50W 7 PED789...Resistor, 90 Ohm, 07W 8 PED790...Resistor, 8 Ohm, W 9 PEM5...Wire & Cable Marking Label 0 PHN5...Locknut (/" NPT) PHN9 8...Nut, Hex (0-) PHS Bolt, Carriage (#0- x /) PHSM8...Screw (M5 x 0.8 x mm PHTCS) PHW 8...Flatwasher (#0) 5 PHWM59...Washer, Fender (M5) 6 PHWM Washer, Fender (M6) 7 PNP99...Electrical Decal N/S indicates Not Shown Page 9

56 SECTION V - ACCESSORIES & OPTIONAL EQUIPMENT a b c a a b c 5 5 HTA FIGURE 5-A ANR HONE HEAD UNIT w/hta-mps DRIVESHAFTS Page 50

57 ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE 5-A SECTION V ACCESSORIES & OPTIONAL EQUIPMENT DESCRIPTION HTA975 Ref....Remote Stone Feed Control Hone (Part of HTA Machine) MPSE05...Drive & Feed Extensions (50mm / 5.9in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS05...Drive Tube Assembly c MPS00...Feed Tube Assembly MPSE00...Drive & Feed Extensions (99mm / 5.7in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS00...Drive Tube Assembly c MPS05...Feed Tube Assembly MPSE00...Drive & Feed Extensions (998mm / 9.in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS00...Drive Tube Assembly c MPS05...Feed Tube Assembly MPSE60...Drive & Feed Extensions (600mm / 6.0in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS60...Drive Tube Assembly c MPS65...Feed Tube Assembly MPSE75...Drive & Feed Extensions (750mm / 68.9in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS75...Drive Tube Assembly c MPS80...Feed Tube Assembly MPS0A...Output Flange includes a MPSA...Output Drive Adapter b MPS...Cover Ring c MPSA...Output Feed Adapter ANR60...Hone Head Unit includes (see Fig. 5-C) 5 MSN77...Screw (#0- X 5/8 SHCS) N/S indicates Not Shown Page 5

58 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT a b c a a b c 6 a 6 b a c 6 d e 6 5 a b f 6 FIGURE 5-B ANR HONE HEAD UNIT w/hta-anr DRIVESHAFTS HTA Page 5

59 ITEM NO. ORDER BY PART NUMBER QTY. PARTS LIST COVERING FIGURE 5-B SECTION V ACCESSORIES & OPTIONAL EQUIPMENT DESCRIPTION HTA975 Ref....Remote Stone Feed Control Hone (Part of HTA Machine) MPSE05...Drive & Feed Extension (50mm / 5.9in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS05...Drive Tube Assembly c MPS00...Feed Tube Assembly MPSE00...Drive & Feed Extension (99mm / 5.7in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS00...Drive Tube Assembly c MPS05...Feed Tube Assembly MPSE00...Drive & Feed Extension (998mm / 9.in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS00...Drive Tube Assembly c MPS05...Feed Tube Assembly MPSE60...Drive & Feed Extension (600mm / 6.0in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS60...Drive Tube Assembly c MPS65...Feed Tube Assembly MPSE75...Drive & Feed Extension (750mm / 68.9in.) includes a MPSER...Disassembly Ring () (Pkg. of 6) b MPS75...Drive Tube Assembly c MPS80...Feed Tube Assembly MPS0A...Output Flange includes a MPSA...Output Drive Adapter b MPS...Cover Ring c MPSA...Output Feed Adapter ANR7...Remote Stone Feed Extension Assembly (5mm / 9.5in.) includes a MPSA...Input Drive Adapter b MPSA...Input Feed Adapter c MPS05A...Drive Tube Assembly d MPS00A...Feed Tube Assembly e MPSA...Output Feed Adapter f MPSA...Output Drive Adapter ANR7...Remote Stone Feed Extension Assembly (8 mm / 9.0in.) includes a MPSA...Input Drive Adapter b MPSA...Input Feed Adapter c MPS00A...Drive Tube Assembly d MPS05A...Feed Tube Assembly e MPSA...Output Feed Adapter f MPSA...Output Drive Adapter ANR7...Remote Stone Feed Extension Assembly (086mm/(.75in.) includes a MPSA...Input Drive Adapter b MPSA...Input Feed Adapter c MPS00A...Drive Tube Assembly d MPS05A...Feed Tube Assembly e MPSA...Output Feed Adapter f MPSA...Output Drive Adapter ANR76...Remote Stone Feed Extension Assembly (85 mm/7.5in.) includes a MPSA...Input Drive Adapter b MPSA...Input Feed Adapter c MPS75A...Drive Tube Assembly d MPS80A...Feed Tube Assembly e MPSA...Output Feed Adapter f MPSA...Output Drive Adapter 5 ANR60...Hone Head Unit includes (see Fig. 5-C) 6 MSN77...Screw (#0- X 5/8 SHCS) N/S indicates Not Shown Page 5

60 SECTION V ACCESSORIES & OPTIONAL EQUIPMENT FIGURE 5-C ANR-STYLE HONE HEAD UNIT ITEM NO. ORDER BY PART NUMBER N/S indicates Not Shown QTY. PARTS LIST COVERING FIGURE 5-C DESCRIPTION - ANR60A...Hone Head Unit consists of: AN60...Body Assembly - AN60A...Ring Set consists of: AN6A...Spacers (Pkg. of ) Ring AN6A...Screws (Pkg. of ) 5 AN6A...Screws (Pkg. of ) 6 ANR0A...Pinion Adjustment Assembly 7 ANR65A...Drive Housing Assembly 8 MSN77A...Screws (0- x 5/8" SHCS)(Pkg. of ) 9 ANR07A...Setscrews, Self-Locking (Pkg. of ) - ANR70A...Inner Feed Assembly consists of: 0 ANR87A...Ball Link Assembly ANR89A...Drive Pin (/6" Dia. Steel)(Pkg. of ) ANR76A...Coupling ANR95A...Feed Shaft End Assembly, Spring and Pin Page 5

61 NOTES Page 55

62 Page 56 NOTES

63 NOTES Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. Page 57

64 INCH FRACTION DECIMAL FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART MILLIMETER , , ,000 / , , , , ,7000 /.050 0, , , ,0000 / ,906 / ,5875 5/6.0785, ,0000 /.09750,8 7/6.0975, ,0000 /8.5000,750 9/6.065,579 5/.5650, ,0000 /6.7875,656 / , ,0000 /6.05 5,59 7/ ,556 5/6.75 5, ,0000 / ,500 INCH FRACTION DECIMAL MILLIMETER 9/.850 7,8 9/ ,506 5/ , ,0000 /6.85 8, /.750 8, ,0000 / ,8 / ,550 5/ , ,0000 / ,88 7/ , ,0000 7/6.7500,5 9/6.55,509 5/.68750, ,0000 /6.875,0 / , ,0000 /6.5565,0969 7/.550,98 5/ , ,0000 9/ ,875 7/6.5785, ,0000 9/ ,08 9/ ,78 5/ ,8750 INCH FRACTION DECIMAL MILLIMETER / , ,0000 / ,0656 / ,65 5/ , ,0000 / ,56 7/ , ,0000 / ,0500 9/ ,69 5/ , ,0000 5/ ,06 / , ,0000 5/6.885,0 7/.8750, 55/ , ,0000 7/ ,50 57/ , ,0000 9/.90650,088 59/6.9875,56 5/ , ,0000 6/6.955,09 / , ,0000 6/ ,00 7/ , , , ,0000 / ,79 -/ ,9880 FORMULAS: MULTIPLY BY TO GET MULTIPLY BY TO GET INCHES (in) x 5. = MILLIMETERS (mm) MILLIMETERS (mm) x = INCHES (in) FEET (ft) x 0.08 = METERS (m) METERS (m) x.8 = FEET (ft) SWITZERLAND SUNNEN SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY. AG Phone: Fax: info@sunnen.ch ITALY - SUNNEN ITALIA S.R.L. Sunnen reserves the right to change or Phone: Fax: revise specifications and product design sunnen@sunnenitalia.com in connection with any feature of our FRANCE SUNNEN Phone: Fax: SAS info@sunnen.fr products contained herein. Such changes BELGIUM SUNNEN BENELUX BVBA do not entitle the buyer to corresponding Phone: Fax: SUNNEN PRODUCTS COMPANY info@sunnen.be changes, improvements, additions, or 790 Manchester Road, St. Louis, MO 6 U.S.A. UK SUNNEN PRODUCTS LTD. Phone: Fax: ++ 9 replacements for equipment, supplies or Phone: Fax: hemel@sunnen.co.uk accessories previously sold. Information U.S.A. Toll-Free Sales and Service: POLAND SUNNEN POLSKA SP. Z O.O. Phone: Fax: contained herein is considered to be International Division Fax: sunnen@sunnen.pl RUSSIA SUNNEN RUS accurate based on available information Phone: Fax: at the time of printing. Should any sunnen@sunnen-russia.ru CZECH REPUBLIC SUNNEN S.R.O. discrepancy of information arise, Sunnen Phone: Fax: recommends that user verify discrepancy sunnen@sunnen.cz CHINA SHANGHAI SUNNEN MECHANICAL CO., LTD. with Sunnen before proceeding. Phone: Fax: sunnen@sunnen.com shsunnen@sunnensh.com PRINTED IN U.S.A. 0 COPYRIGHT SUNNEN PRODUCTS COMPANY 0, ALL RIGHTS RESERVED